Still RX70-40 User manual

Diesel truck
RX70-40
RX70-45
RX70-50
Original instructions
7331 7332 7333 7334
57348011825EN-07/2023 - 14

Address of manufacturer and
contact details
STILLGmbH
Berzeliusstraße10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [e-mail]
Website: http://www.still.de
Spare parts list
You can request to download the spare parts
list by copying and pasting the address
https://
sparepartlist.still.eu
into a web browser or by
scanning the QR code shown to the side.
On the web page, enter the following pass-
word:
Spareparts24!
On the next screen, enter your email address
and truck serial number to receive an email
with the link and download the spare parts list.
Rules for the operating com-
pany of industrial trucks
In addition to these operating instructions, a
code of practice containing additional informa-
tion for the operating companies of industrial
trucks is also available.
This guide provides information for handling
industrial trucks:
●
Information on how to select suitable indus-
trial trucks for a particular area of applica-
tion
●
Prerequisites for the safe operation of in-
dustrial trucks
●
Information on the use of industrial trucks
●
Information on transport, initial commission-
ing and storage of industrial trucks

2511

Preface

 I57348011825EN-07/2023 - 14

Internet address and QR code
The information can be accessed at any time
by pasting the address
https://m.still.de/vdma
in a web browser or by scanning the QR code.

Preface

 II 57348011825EN-07/2023 - 14

1 Foreword 
Your truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Description of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 4
Conformity marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 5
Declaration that reflects the content of the declaration of conformity . . . . . . . . . . . . . . .
 6
Accessories overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 7
Labelling points overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 8
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 9
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 9
StVZO (Road Traffic Licensing Regulations) information . . . . . . . . . . . . . . . . . . . . . . . .
 10
Using the truck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
Proper use during towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 11
Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 11
Place of use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 12
Using working platforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 13
Information about the documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Documentation scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14
Supplementary documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 15
Issue date and topicality of the operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . .
 16
Copyright and trademark rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 16
Explanation of signal terms used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 17
List of abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 17
Definition of directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 19
Schematic views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 20
Environmental considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21
Disposal of components and batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 21
2 Safety 
Definition of terms used for responsible persons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24
Specialist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 24
Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 25
Basic principles for safe operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Insurance cover on company premises. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
Modifications and retrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 27
Changes to the overhead guard and roof loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 28
Warning about any manipulation of the internal combustion engine. . . . . . . . . . . . . . . .
 29
Table of contents
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 III57348011825EN-07/2023 - 14

Warning regarding non-original parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29
Damage, defects and misuse of safety systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 30
Length of the fork arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 30
Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 31
Medical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 32
Exercise caution when handling gas springs and accumulators . . . . . . . . . . . . . . . . . . .
 32
Length of the fork arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 30
Residual risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Residual dangers, residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  34
Special risks associated with using the truck and attachments. . . . . . . . . . . . . . . . . . . .
 35
Overview of hazards and countermeasures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 38
Danger to employees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 40
Safety tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Regular safety inspection of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  42
Checking the diesel engine emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 42
Trucks with particle filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 43
Insulation testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 44
Safety regulations for handling consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Permissible consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  45
Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 45
Hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 46
Battery acid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 47
Diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 48
Coolant and cooling fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 50
Disposal of consumables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 50
Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3Overviews 
Truck overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Overview of driver's compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Operating devices and display elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Display and operating unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  58
Operating devices for hydraulic and driving functions. . . . . . . . . . . . . . . . . . . . . . . . . . .
 59
Double mini-lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 60
Triple mini-lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 61
Quadruple mini-lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 62
Joystick4Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 63
Fingertip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 64
Travel direction selector and indicator module (variant) . . . . . . . . . . . . . . . . . . . . . . . . .
 65
Table of contents
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 IV 57348011825EN-07/2023 - 14

4Operation 
Checks and tasks before daily use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Visual inspections and function checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  68
Climbing into and out of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 71
Climbing into and out of a truck with a raised driver's cab . . . . . . . . . . . . . . . . . . . . . . .
 72
Checking the side cover is locked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 74
Shelves and cup holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 74
Adjusting the MSG65/MSG75 driver's seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 75
Adjusting the armrest. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 80
Adjusting the steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 81
Unlocking the emergency off switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 81
Access authorisation with PIN code (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 82
Operating the signal horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 92
Seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 92
Using the driver's cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 95
Checking the brake system for correct function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 95
Checking the steering system for correct function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 98
Checking the emergency off function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 98
Zero adjustment of the load measurement (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 99
Checking the vertical lift mast position (variant) for correct function . . . . . . . . . . . . . . . .
 101
Cleaning the dust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 101
Operating the display-operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  102
Adjusting the displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 103
Symbols in the display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 104
Setting the date or time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 109
Resetting the daily kilometres and daily operating hours . . . . . . . . . . . . . . . . . . . . . . . .
 109
Setting the language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 110
Softkeys for operating various equipment variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 110
Configuring Blue-Q efficiency mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 111
Shock recognition (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 112
Additional settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 112
Switching on and starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Switching on the key switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  113
Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 115
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Switching the lighting on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  117
Switching the working spotlight for reverse travel on and off . . . . . . . . . . . . . . . . . . . . .
 118
Switching the turn indicators on and off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 118
Switching the hazard warning system on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 119
Switching the rotating beacon on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 120
Table of contents
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 V57348011825EN-07/2023 - 14

Switching the double working spotlights on and off. . . . . . . . . . . . . . . . . . . . . . . . . . . . .  120
STILLSafetyLight (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 122
Blue-Q efficiency mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  124
Switching off additional consumers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 125
Switching efficiency mode Blue-Q on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 126
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Safety regulations when driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  127
Roadways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 129
Setting the drive programmes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 131
Actuating the vertical rocker button for the "drive direction", Joystick4Plus version. . . .
 132
Actuating the drive direction switch with the mini-lever version. . . . . . . . . . . . . . . . . . . .
 133
Actuating the drive direction switch with the Fingertip version . . . . . . . . . . . . . . . . . . . .
 133
Actuating the drive direction selection lever with the travel direction selector and
indicator module version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 134
Starting to drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 134
Starting drive mode, dual pedal version (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 136
Operating the service brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 138
Actuating the mechanical parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 140
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 142
Driving on ascending and descending gradients. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 143
Reducing speed with a raised load (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 144
Automatic shut-off of the internal combustion engine (variant) . . . . . . . . . . . . . . . . . . . .
 144
Parking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Parking the truck securely and switching it off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  145
Wheel chock (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 146
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Lifting system variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  147
Automatic lift cut out (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 147
Automatic mast vertical positioning (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 148
Types of lift mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 152
Malfunctions during lifting mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 153
Hydraulic blocking function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 154
Lifting system operating devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 155
Controlling the lifting system using a double mini-lever. . . . . . . . . . . . . . . . . . . . . . . . . .
 156
Controlling the lifting system using a triple mini-lever . . . . . . . . . . . . . . . . . . . . . . . . . . .
 158
Controlling the lifting system using a quadruple mini-lever . . . . . . . . . . . . . . . . . . . . . . .
 160
Controlling the lifting system using the Joystick4Plus . . . . . . . . . . . . . . . . . . . . . . . . . .
 161
Controlling the lifting system using the Fingertip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 160
Fork wear protection (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 165
Changing the fork arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 166
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Fork extension (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  168
Operation with reversible fork arms (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 170
Handling loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Safety regulations when handing loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  172
Capacity rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 172
Load measurement (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 177
Picking up loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 179
Danger area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 180
Transporting pallets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 181
Transporting suspended loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 182
Load pick up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 183
Transporting loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 187
Setting down loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 189
Driving on lifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 191
Driving on loading bridges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 192
Particle filter system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Particle filter - Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  193
Particle filter - Performing parked regeneration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 195
Particle filter - Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 199
Attachments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Fitting attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  201
Releasing the pressure from the hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 203
General instructions for controlling attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 205
Controlling attachments using a double mini-lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 207
Controlling attachments using the double mini-lever and the 5thfunction . . . . . . . . . . .
 209
Controlling attachments using a triple mini-lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 211
Controlling attachments using the triple mini-lever and the 5thfunction . . . . . . . . . . . . .
 213
Controlling attachments using a quadruple mini-lever. . . . . . . . . . . . . . . . . . . . . . . . . . .
 214
Controlling attachments using the quadruple mini-lever and the 5thfunction. . . . . . . . .
 217
Controlling attachments using the Joystick4Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 219
Controlling attachments using the Joystick4Plus and the 5thfunction. . . . . . . . . . . . . .
 221
Controlling attachments using the Fingertip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 222
Controlling attachments using the Fingertip and the 5thfunction . . . . . . . . . . . . . . . . . .
 224
Clamp locking mechanism (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 225
Picking up a load using attachments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 226
Auxiliary equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Operating the windscreen wiper/washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  227
Filling the washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 227
FleetManager (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 228
Shock recognition (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 112
Cruise control (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 228
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Driver restraint systems (variants). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  232
Ceiling sensor (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 232
Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Opening the cab door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  238
Closing the cab door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 239
Opening the side windows. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 239
Closing the side windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 240
Operating the interior lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 241
Operating the rear window heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 242
Radio (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 242
Heating system (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 243
Air conditioning (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 244
Trailer operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Towed load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  245
Coupling pin in the counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 246
Automatic tow coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 248
Towing trailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 256
Display messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
Display content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  258
Error code table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 259
General messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 261
Drive-specific messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 271
Refuelling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Diesel fuel - Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  278
Filling up with diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 281
Procedure in emergencies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
Emergency shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  283
Procedure if truck tips over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 285
Emergency hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 285
Emergency driving via the drive direction switch/drive direction selection lever . . . . . . .
 286
Emergency lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 288
Disconnecting the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 290
Jump-starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 291
Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 292
Transporting the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  294
Crane loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 296
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Clean the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  300
Cleaning the electrical system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 302
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Cleaning load chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  302
Cleaning the windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 303
After washing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 303
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Shutting down and storing the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  304
Recommissioning after decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 305
5 Maintenance 
Safety regulations for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  308
Working on the hydraulic equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 308
Working on the electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 307
Working on the ignition system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 309
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 310
Set values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 310
Lifting and jacking up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 310
Working at the front of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 310
General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Personnel qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  312
Information for carrying out maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 312
Maintenance — 1000hours/annually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 315
Maintenance - 3000hours/every two years. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 319
Ordering spare parts and wearing parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 319
Quality and quantity of the required operating materials. . . . . . . . . . . . . . . . . . . . . . . . .
 320
Lubrication plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 321
Maintenance data table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 322
Providing access to maintenance points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
Opening the side service flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  325
Closing the side service flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 326
Opening the bonnet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 326
Closing the bonnet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 328
Installing and removing the bottom plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 329
Preserving operational readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
Checking the engine oil level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  332
Topping up the coolant and checking the concentration of the coolant additive . . . . . . .
 332
Cleaning the radiator, checking for leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 335
Replacing the air filter cartridges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 335
Draining water from the fuel filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 337
Lubricating the joints and controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 338
Checking the door latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 339
Maintaining the seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 339
Table of contents
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Checking the driver's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  341
Greasing the automatic tow coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 341
Servicing wheels and tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 344
Servicing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 346
Replacing fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 348
Lubricating the lift mast and roller track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 349
1000-hour maintenance/annual maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
Other work that must be carried out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  351
Checking the hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 351
Checking the hydraulic system for leak tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 352
Checking the lift cylinders and connections for leaks . . . . . . . . . . . . . . . . . . . . . . . . . . .
 353
Checking the fork arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 354
Checking the reversible fork arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 354
6 Technical data 
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
VDI datasheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
Wheels and tyres. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
Fuse assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
Table of contents
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1
Foreword

Your truck
Description of the truck
General
The trucks in the RX70-40/45/50 series with a
load capacity of up to 5t are equipped with an
internal combustion engine/electric drive. This
drive combines the advantages of the internal
combustion engine with the precise control
of an electric drive. The maximum speed is
22km/h (without load).
The drive is suitable for outdoor use and also
for use in well-ventilated halls in conjunction
with a particle filter.
The bend-resistant and warp-resistant lift mast
enables safe load handling, even with heavy
loads. The comfortable driver's compartment
features the most up-to-date ergonomic de-
sign to prevent signs of fatigue and increase
safety.
The truck supports all functions of FleetMan-
ager 4.0.
Brake system
The brake system of the truck comprises three
different brakes:
●
Service brake
●
Regenerative brake
●
Parking brake
The service brake is based on a wear-free,
oil-immersed multi-disc brake. This multi-disc
brake is used as the service brake for heavy
braking or emergency braking with the brake
pedal. In the normal working mode, the re-
generative brake of the electric traction mo-
tor takes effect. The regenerative brake con-
verts the acceleration energy of the truck in-
to electrical energy. This causes the truck to
decelerate as soon as the accelerator pedal
is released. Completely removing your foot
from the accelerator pedal causes the truck
to brake until it comes to a standstill. A parking
brake ensures that the truck remains securely
in place when parked.
Foreword
1
Your truck
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Hydraulic system
The required oil volume flow is provided via
an adjustable hydraulic pump, which is linked
to the internal combustion engine. The propor-
tional valve technology provides particularly
sensitive movements and safe handling of the
load. The hydraulic functions can be parame-
terised individually by the authorised service
centre.
Up to three hydraulic circuits can be used to
activate attachments (variant). Depending on
the equipment, a hydraulic accumulator is also
available in the lifting circuit for the purpose
of dampening pressure peaks in the hydraulic
system.
Drive concept
The drivetrain comprises a combination of
an internal combustion engine, a three-phase
generator and an AC motor. Available with ei-
ther a diesel engine or an LPG engine.
The truck has front-wheel drive with a mainte-
nance-free 30-kW AC motor.
Steering
Kickback-free, hydraulic rear-wheel steering
Operating devices
The truck is characterised by an accessi-
ble operating concept. When purchasing the
truck, a variety of operating devices and
equipment variants are available:
●
2-way mini-lever
●
3-way mini-lever
●
4-way mini-lever
●
Joystick4Plus
●
Fingertip switch
●
Single pedal
●
Dual pedal
For drive mode, the truck features either sin-
gle-pedal or dual-pedal operation. The accel-
erator pedal is used to accelerate and brake
(regenerative brake) the truck. In emergency
situations or when carrying heavy loads, the
driver can also brake the truck using the
service brake by pressing the brake pedal.
Foreword
1
Your truck
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In dual-pedal operation, the truck has one
pedal for the "Forwards" drive direction and
one pedal for the "Reverse" drive direction.
Acceleration and braking behaviour can be
individually selected from five different drive
programmes.
General
The truck described in these operating instruc-
tions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads,
it must conform to the existing national regula-
tions for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
The truck has been fitted with state-of-the-art
technology. Following these operating instruc-
tions will allow the truck to be handled safely.
By complying with the specifications in these
operating instructions, the functionality and the
approved features of the truck will be retained.
Get to know the technology, understand it and
use it safely - these operating instructions pro-
vide the necessary information and help to
avoid accidents and to keep the truck ready
for operation beyond the warranty period.
Therefore:
–Before commissioning the truck, read the
operating instructions and follow the instruc-
tions.
–Always follow all of the safety information
contained in the operating instructions and
on the truck.
Foreword
1
Your truck
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Conformity marking
The manufacturer uses the conformity mark-
ing to document the conformity of the industri-
al truck with the relevant directives at the time
of placing on the market:
●
CE: in the European Union (EU)
●
UKCA: in the United Kingdom (UK)
●
EAC: in the Eurasian Economic Union
The conformity marking is applied to the
nameplate. A declaration of conformity is is-
sued for the EU and UK markets.
An unauthorised structural change or addition
to the industrial truck can compromise safety,
thus invalidating the declaration of conformity.
conformity symbols

Foreword
1
Your truck
 557348011825EN-07/2023 - 14

Declaration that reflects the content of the declaration of conformity




Declaration


STILL GmbH
Berzeliusstraße 10
22113 Hamburg Germany



We declare that the specified machine conforms to the most recent valid version of the
directives specified below:

Industrial truck type
corresponding to these operating instructions
Model corresponding to these operating instructions

− "Machinery Directive 2006/42/EC"
1)
− "Supply of Machinery Safety Regulations 2008, 2008 No. 1597"
2)


Personnel authorised to compile the technical documents:

See declaration of conformity


STILL GmbH


1)
For the markets of the European Union, the EU candidate countries, the EFTA States and
Switzerland.
2)
For the United Kingdom market.
The declaration of conformity document is
supplied with the industrial truck. The declara-
tion shown explains the conformity with the
provisions of the EC Machinery Directive and
the Supply of Machinery Safety Regulation
2008, 2008 No. 1597.
An unauthorised structural change or addition
to the industrial truck can compromise safety,
thus invalidating the declaration of conformity.
The declaration of conformity must be careful-
ly stored and made available to the responsi-
ble authorities if necessary. It must also be
handed over to the new owner if the industrial
truck is sold on.
Foreword
1
Your truck
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Accessories overview
●
Key for key switch (2 pieces)
●
Key for cab (variant)
●
Hexagon socket wrench for emergency low-
ering
Foreword
1
Your truck
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Labelling points overview
Decal information: Fixing point for lifting gear
Manufacturer's label text
Warning sign: Danger due to shearing/Dan-
ger due to high fluid pressure
Warning sign: Do not stand underneath the
fork/Do not stand on the fork
Nameplate
Warning sign: Danger due to shearing/Dan-
ger due to high fluid pressure/and warning
sign: Do not stand underneath the fork/Do
not stand on the fork
Decal information: Joystick functions (var-
iant)
Decal information: Top up hydraulic oil
Decal information: Tyre filling pressure (var-
iant), on both sides of the truck
Decal information: Top up diesel fuel
Decal information: Armrest adjustment
Decal information: Lifting gear attachment
points
1
2
3
4
5
6
7
8
9
10
11
12
Decal information: Caution / Read the oper-
ating instructions / Fasten seat belt / Apply
parking brake when leaving the truck / Pas-
sengers are not allowed / Do not jump off if
the truck is tipping over / Lean in the oppo-
site direction to which the truck is tipping
Decal information: Capacity rating plate/Ca-
pacity rating plate: Attachment (variant)
Decal information: Head clearance
Decal information: Sound power level
Decal information: FEM test with inspection
sticker
Decal information: Ceiling sensor
Capacity rating plate
Decal information: StVZO (German Road
Traffic Licensing Regulations) information
(variant)
13
14
15
16
17
18
19
20
Foreword
1
Your truck
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