Still EXU-16 User manual

Original instructions
Electric pallet truck
EXU-16
EXU-18
EXU-20
EXU-22
0153 0154 0155 0157 1180
1182 1184 1186
1152 807 80 01 EN - 09/2019

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
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Table of contents
g
1 Introduction
Your industrial truck ................................................... 2
General ............................................................ 2
CElabelling ......................................................... 3
Copyrightandpropertyrights ............................................ 3
EC declaration of conformity............................................. 4
Identification label .................................................... 5
Rules for the operating company of industrial trucks ........................... 5
Permissible use ...................................................... 8
Description of use and climatic conditions ................................... 8
Unauthorised use ..................................................... 9
Explanation of symbols used ............................................ 9
Disposing of components and batteries ..................................... 9
2Safety
Safety regulations ................................................... 12
Safety regulations for handling consumables ............................... 13
Permissibleconsumables ............................................. 13
Oils .............................................................. 13
Hydraulicfluid ...................................................... 14
Batteryacid ........................................................ 14
Disposalofconsumables .............................................. 15
Emissions ......................................................... 16
Noiseemissionvalues ................................................ 16
Vibration characteristic values for bodily vibrations ........................... 16
Residual dangers, residual risks ......................................... 17
Stability ........................................................... 17
Definition of responsible persons ........................................ 17
Operatingcompany .................................................. 17
Specialist .......................................................... 18
Drivers ........................................................... 18
Safety tests ........................................................ 19
Regular safety inspection of the truck ..................................... 19
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Table of contents
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3Overviews
Truck overview ..................................................... 22
Overviews ......................................................... 22
Control and display components ......................................... 23
Tiller ............................................................. 23
Batterychargeindicator ............................................... 24
Digicodeoption(LFMGo) .............................................. 26
Markings .......................................................... 28
Markingpositions .................................................... 28
Serialnumber ...................................................... 29
4Use
Description ........................................................ 32
List of checks prior to start-up ........................................... 34
Checks and actions prior to commissioning ................................. 35
Charging a Gel or Lead battery (wall-mounted charger) ........................ 35
Checkingthebrake .................................................. 35
Checkingtheemergencystop .......................................... 36
Checkingthehorn ................................................... 36
Checking the anti-crushsafetydevice ..................................... 37
Truck operating instructions ............................................ 38
Driving safety guidelines .............................................. 39
Driving ............................................................ 40
Definingdirections ................................................... 40
Start-up ........................................................... 40
Driving ............................................................ 42
Driving on upward and downward slopes .................................. 43
OptiSpeed ......................................................... 43
Braking ........................................................... 44
Parkingbrake ...................................................... 44
Creep Speed function ................................................ 45
Standby(optional) ................................................... 45
Operating the FleetManager™ option ..................................... 47
Description of the FleetManager option .................................... 47
Commissioning a truck equipped with the FleetManager™ option ................ 48
FleetManager™ option: Colour code for the LEDs ........................... 49
Disconnecting a truck equipped with the FleetManager™ option ................. 51
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Table of contents
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Transporting loads ................................................... 53
Load handling safety rules ............................................. 53
Grabbing a loading unit ............................................... 53
Transportingpalletsorothercontainers ................................... 54
Liftcontrolelements .................................................. 55
Beforepickingupaload ............................................... 55
Using the folding platform (option) ....................................... 58
Cold store usage (option) .............................................. 59
Designation ........................................................ 59
Parking the truck .................................................... 61
Handling the battery .................................................. 62
Batterytype ........................................................ 62
Orderpicking ....................................................... 62
Opening/closingthebatterycover ....................................... 63
Charging the battery usinganexternalcharger .............................. 64
On-board charger ................................................... 65
Usingthecharger .................................................... 67
Gel or Lead batteries: Adjustingtheon-boardcharger ......................... 68
Changing the battery . . ............................................... 69
Gel and lead side access batteries: changing the battery using a trolley . . .......... 70
Side access battery: changing the battery using a moveable support .............. 72
Handling the truck in an emergency ...................................... 74
Truck towing procedure ............................................... 74
Handling the truck in specific situations .................................... 76
Slingingthetruck .................................................... 76
Liftingthetruck ..................................................... 76
Transporting the truck ................................................ 77
Transportingthemachine .............................................. 78
Transportingthetruckinthelift .......................................... 78
Driving on loading bridges ............................................. 78
5 Maintenance
General maintenance information ........................................ 80
General ........................................................... 80
Servicing and maintenance personnel training and qualification . ................. 81
Battery maintenance staff .............................................. 81
Maintenance operations that do not require special training ..................... 81
Ordering spare partsandconsumables .................................... 81
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Table of contents
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Maintenance safety guidelines .......................................... 82
Servicingandmaintenancemeasures .................................... 82
Working on the electrical equipment ...................................... 82
Safetydevices ..................................................... 82
Technical inspection and maintenance characteristics ........................ 83
Access to the technical compartment ..................................... 84
Accessing the reducer and the brake ..................................... 86
1000-hour/annual maintenance plan ..................................... 87
3000-hour maintenance schedule ........................................ 88
Chassis, bodywork and fittings .......................................... 89
Cleanthetruck ...................................................... 89
Clean the battery and its compartment .................................... 90
General information on battery maintenance ............................... 91
Foldingplatformmaintenance .......................................... 92
Steering and wheels .................................................. 93
Servicingwheelsandrollers ............................................ 93
Adjustingtheheightofthestabilisers ..................................... 93
Maintaining the reinforcedstabilisers(option) ............................... 94
Regular maintenance of the transmission gear . . . ........................... 95
Electrical equipment ................................................. 96
Checkingthefuses ................................................... 96
Checkingtheconditionofcables,terminalsandbatteryconnector ................ 96
Batterymaintenance ................................................. 97
Hydraulic systems ................................................... 99
Oillevelcheck ...................................................... 99
Hydrauliccircuit,drainingthecircuit ......................................100
Storage and decommissioning ..........................................101
Storageoftruck .....................................................101
Permanent Putting Out of Commission (Destruction) .........................102
6 Technical specifications
Datasheet EXU .....................................................104
Datasheet EXU 20S - EXU 22S (option) ...................................110
VI 1152 807 80 01 EN - 09/2019

1
Introduction

1Introduction
Your industrial truck
Your industrial truck
General
The truck described in these operating instruc-
tions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regula-
tions for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
The truck has been fitted with state-of-the-
art technology. Following these operating
instructions will allow the truck to be handled
safely. By complying with the specifications in
these operating instructions, the functionality
and the approved features of the truck will be
retained.
Get to know the technology, understand it
and use it safely - these operating instructions
provide the necessary information and help to
avoid accidents and to keep the truck ready for
operation beyond the warranty period.
Therefore:
– Before commissioning the truck, read
the operating instructions and follow the
instructions.
– Always follow all of the safety information
contained in the operating instructions and
on the truck.
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52 807 80 01 EN - 09/2019