Still RX60-25 User manual

Original instructions
Electric trucks
RX60-25
RX60-25/600
RX60-25L
RX60-25L/600
RX60-30
RX60-30L
RX60-30L/600
RX60-35
6345 6346 6347 6348 6353
6354 6355 6356
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Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [e-mail]
Website: http://www.still.de
Rules for the operating
company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for thesafeoperationof
industrial trucks
• Information on the use of industrial trucks
• Information on transport, initial commis-
sioning and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address https://m.still.de/vdma
in a web browser or by scanning the QR code.
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Table of contents
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1 Foreword
Your truck .......................................................... 2
Descriptionofthetruck ................................................. 2
General ............................................................ 4
CElabelling ......................................................... 5
EC declaration of conformity in accordance with Machinery Directive ............... 6
Accessories ......................................................... 7
Labelling points ...................................................... 8
Nameplate ......................................................... 10
Production number . . . ............................................... 10
StVZO(RoadTrafficLicensingRegulations)information ....................... 11
Nameplate of a lithium-ion battery ........................................ 11
Using the truck ...................................................... 11
Commissioning ..................................................... 11
Proper usage ....................................................... 12
Proper use during towing .............................................. 12
Impermissibleuse ................................................... 13
Placeofuse ........................................................ 13
Parkingintemperaturesbelow-10°C ..................................... 14
Usingworkingplatforms ............................................... 15
Information about the documentation ..................................... 16
Documentationscope ................................................ 16
Supplementarydocumentation .......................................... 17
Issue date and topicalityoftheoperatinginstructions .......................... 18
Copyrightandtrademarkrights .......................................... 18
Explanation of information symbols used . . ................................ 18
List of abbreviations .................................................. 19
Definitionofdirections ................................................ 21
Schematicviews .................................................... 21
Environmental considerations .......................................... 23
Packaging ......................................................... 23
Disposal of components and batteries ..................................... 23
2Safety
Definition of responsible persons ........................................ 26
Operatingcompany .................................................. 26
Specialist .......................................................... 26
Drivers ........................................................... 27
Basic principles for safe operation ....................................... 29
Insurance cover on company premises .................................... 29
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Specialfeatureswhenusinglithium-ionbatteries(variant) ...................... 30
Changes and retrofitting ............................................... 33
Changes to the overhead guard androofloads .............................. 35
Warning regarding non-original parts ..................................... 36
Damage, defects and misuse of safety systems . . . ........................... 36
Tyres ............................................................. 37
Medicalequipment ................................................... 38
Exercise caution when handling gas springs and accumulators .................. 39
Lengthoftheforkarms ................................................ 39
Residual risk ....................................................... 41
Residual dangers, residual risks ......................................... 41
Special risks associated withusingthetruckandattachments ................... 42
Overview of hazards and countermeasures ................................. 44
Danger to employees ................................................. 47
Safety tests ........................................................ 48
Regularsafetyinspectionofthetruck ..................................... 48
Insulationtesting .................................................... 48
Safety regulations for handling consumables ............................... 50
Permissibleconsumables ............................................. 50
Oils .............................................................. 50
Hydraulicfluid ...................................................... 51
Batteryacid ........................................................ 52
Disposalofconsumables .............................................. 53
Emissions ......................................................... 54
3Overviews
General view ....................................................... 58
General view of driver's compartment ..................................... 60
Shelves and cup holders .............................................. 61
Operating devices and display elements ................................... 62
Display operating unit ................................................. 62
Lithium-ion batterydisplay ............................................. 63
Operatingdevicesforhydraulicandtractionfunctions ......................... 64
Multi-lever ......................................................... 65
Doublemini-lever .................................................... 6
6
Three-waymini-lever ................................................. 67
Four-waymini-lever .................................................. 68
Joystick4Plus ...................................................... 69
Fingertip .......................................................... 70
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Miniconsole ....................................................... 71
4 Operation
Checks and tasks before daily use ....................................... 74
Visual inspections and functionchecking .................................. 74
Climbinginandoutofthetruck .......................................... 77
AdjustingtheMSG65/MSG75driver'sseat ................................ 78
Seatbelt .......................................................... 82
Adjustingthearmrest ................................................. 85
Adjustingthesteeringcolumn ........................................... 86
Unlocking the emergency offswitch ...................................... 87
Operating the signal horn .............................................. 88
Driver'scab ........................................................ 89
Checking the brake systemforcorrectfunction .............................. 90
Checkingthesteeringsystemforcorrectfunction ............................ 93
Checking the emergency off function ..................................... 94
Checking the vertical liftmastposition(variant)forcorrectfunction ................ 95
Zeroadjustmentoftheloadmeasurement(variant) ........................... 95
Switching on ....................................................... 97
Switchingonthekeysw
itch ............................................ 97
AccessauthorisationwithPINcode(variant) ................................ 99
Display-operating unit ................................................109
Indicators .........................................................109
Adjustingthedisplays ................................................111
Symbolsinthedisplay ................................................113
Settingthedateortime ................................................1
18
Resetting the daily kilometres and daily operating hours .......................118
Setting the language . . ...............................................119
Softkeys for operating various equipment variants ............................119
Blue-Q efficiency mode ...............................................121
Functional description . ...............................................121
Switching off additionalconsumers .......................................122
SwitchingefficiencymodeBlue-Qonandoff ................................122
ConfiguringBlue-Qefficiencymode ......................................123
Driving ............................................................125
Safety regulations when driving .........................................125
Roadways .........................................................127
Setting the drive programme ............................................130
Selectingthedrivedirection ............................................131
Actuatingthedrivedirectionswitch,multiple-leverversion ......................132
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Actuatingthedrivedirectionswitch,mini-leverversion .........................132
Actuating the vertical rocker switch for the "drive direction", joystick 4Plusversion ....133
Actuate the drive direction switch, fingertip version ...........................133
Actuatingthedrivedirectionswitch,mini-consoleversion ......................134
Startingdrivemode ..................................................134
Starting drive mode, dual-pedalversion(variant) .............................136
Operatingtheservicebrake ............................................139
Parkingbrake ......................................................140
Actuating the mechanical parkingbrake ...................................140
Actuatetheelectricparkingbrake ........................................142
Malfunctionsintheelectricparkingbrake ..................................148
Steering ...........................................................155
Reducing speed when turning (Curve Speed Control) .........................156
Reducing speed with a raised load (variant) ................................157
Parking ...........................................................158
Parkingthetrucksecurelyandswitchingitoff ...............................158
Wheel chock (variant) ................................................159
Lifting ............................................................160
Liftingsystemvariants ................................................160
Typesofliftmast ....................................................160
Lifting system operatingdevices .........................................161
Multi-leverliftingsystem ...............................................163
Controlling the lifting system using a double mini-lever .........................164
Controlling the liftingsystemusingatriplemini-lever ..........................165
Controlling the lifting system using a quadruple mini-lever ......................166
Controllingtheliftingsystemusingthejoystick4Plus ..........................167
Controlling the liftingsystemwiththefingertipconsole .........................169
Changing the fork arms ...............................................170
Forkextension(variant) ...............................................172
Operation with reversibleforkarms(variant) ................................174
Malfunctionsduringliftingmode .........................................175
Hydraulicblockingfunction .............................................176
Automatic lift cut out(variant) ...........................................177
Liftmastverticalposition(variant) ........................................178
Handling loads ......................................................183
Safety regulations when handing loads ....................................183
Beforetakingupload .................................................184
Loadmeasurement(variant) ...........................................185
Picking up loads .....................................................188
Danger area .......................................................189
Transportingpallets ..................................................190
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Transporting suspended loads ..........................................190
Loadpickup ...................................................... . 191
Transportingloads ...................................................195
Settingdownloads ...................................................196
Driving on ascending and descending gradients .............................198
Drivingonlifts ......................................................199
Driving on loading bridges .............................................200
Attachments .......................................................201
Fittingattachments ..................................................201
Releasingthepressurefromthehydraulicsystem ............................203
Generalinstructionsforcontrollingattachments .............................207
Controlling attachments using multi-lever operation ...........................209
Operating attachments using multi-lever controls and the 5th function . . ...........210
Controlling attachments using a double mini-lever ............................212
Controlling attachments using the double mini-lever and the 5th function ...........214
Controllingattachmentsusingatriplemini-lever .............................216
Controlling attachments using the triple mini-lever and the 5th function .............218
Controlling attachments using a quadruple mini-lever .........................220
Controlling attachments using the quadruple mini-lever and the 5th function .........222
ControllingattachmentsusingtheJoystick4Plus .............................224
Controlling attachmentswithJoystick4Plusandthe5thfunction .................226
Controlling the attachments with fingertip . . ................................228
Controlling attachments with fingertip and the 5th function ......................229
Clamp locking mechanism(variant) ......................................231
Takingupaloadusingattachments ......................................235
Auxiliary equipment ..................................................236
Switching the lighting on andoff .........................................236
Switchingtheworkingspotlightforreversetravelonandoff .....................237
Switching the rotating beacon on and off . . . ................................237
Switching the hazard warningsystemonandoff .............................238
Switchingtheturnindicatorsonandoff ....................................238
Switching the double working spotlights on and off. ...........................241
STILL SafetyLight (variant) .............................................243
Operatingthewindscreenwiper/washer ...................................244
Fillingthewashersystem ..............................................244
FleetManager (variant) . ...............................................2
45
Shock recognition (variant) .............................................245
Driverrestraintsystems(variants) .......................................245
Ceiling sensor (variant) ...............................................246
Cab ..............................................................252
Opening the cab door . . ...............................................252
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Closing the cab door .................................................253
Opening the side windows . . . ..........................................253
Closingthesidewindows ..............................................253
Operatingtheinteriorlighting ...........................................254
Operating the rear window heating .......................................255
Radio(variant) ......................................................255
Heatingsystem(variant) ..............................................256
Push-up roof window (variant) ..........................................258
Clipboard (variant) ...................................................259
Trailer operation ....................................................260
Towedload ....................................................... . 260
Coupling pin in the counterweight ........................................261
Automatictowcoupling ...............................................263
Towingtrailers ......................................................271
Cold store application .................................................27
3
Display messages ...................................................276
Displaycontent .....................................................276
Errorcodetable .....................................................276
General messages ...................................................281
Drive-specificmessages ..............................................290
Procedure in emergencies .............................................294
Emergency shutdown ................................................294
Procedureiftrucktipsover .............................................295
Emergency hammer ..................................................296
Emergency lowering .................................................296
Emergency operation of the electric parking brake . ...........................298
Towing .......................................................... . 299
Connecting and disconnecting the battery male connector ......................302
Connecting the battery male connector ....................................302
Disconnecting the battery male connector ..................................303
Handling the lead-acid battery ..........................................304
Safety regulations for handling the battery ..................................304
Maintainingthebattery ................................................3
07
Checkingthebatterycondition,acidlevelandaciddensity ......................309
Checkingthebatterychargestatus .......................................310
Chargingthebattery ..................................................310
Chargingthebatterywiththebatterychargingflap ............................313
Equalising charging to preserve the battery capacity ..........................317
Handling the lithium-ion battery .........................................320
Safety regulations for handling the lithium-ion battery .........................320
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