Stratasys Objet1000 Plus Operating instructions

DOC-06500 Rev.J
3D Printing System
Site Preparation Guide
Objet1000 Plus

Copyright
Copyright©2018StratasysLtd.Allrightsreserved.
ThisdocumentationcontainsproprietaryinformationofStratasysLtd.Thisinformationis
suppliedsolelytoassistauthorizedusersofthisStratasys3Dprintingsystem.Nopartof
thisdocumentmaybeusedforotherpurposes,anditmaynotbedisclosedtootherparties.
Thespecificationsonwhichthisdocumentisbasedaresubjecttochangewithoutnotice.
Nopartofthisbookmaybereproducedinanyformorbyanymeans,norstoredinadatabase
orretrievalsystem,withoutpriorpermissioninwritingfromStratasysLtd.
IfthisdocumentisdistributedasaPDFfile,youmayprintitforinternaluse.
April2018
DOC-06500Rev.J
Trademarks
ThefollowingareregisteredtrademarksofStratasysLtd.:Stratasys®,Objet®,FullCure®.
Allnamesofproductsandservicescitedinthisbookaretrademarksorregistered
trademarksoftheirrespectivecompanies.
Feedback
Ifyouhaveanyquestionsorcommentsaboutthewayinformationispresentedinthis
document,orifyouhaveanysuggestionsforfutureeditions,pleasesendamessageto
[e-mail].
DOC-06500 Rev.J

Contents
Introduction 5
PhysicalDescription 6
SizeandWeight 6
ShipmentandDelivery 7
ShippingInformationandCustomerResponsibility 7
ShippingPallet 7
LiftingEquipment 7
Unloading 8
InstallationArea 10
FloorPlan(PrinterArea) 10
ClientWorkstations 12
ElectricalRequirements 13
Power 13
Grounding 13
CircuitBreaker 14
ResidualCurrentDevice(RCD) 14
PowerConnection 14
UPS(UninterruptedPowerSupply) 15
CommunicationLines 16
LocalAreaNetwork 16
Telephone 16
EnvironmentalConditions 17
TemperatureandHumidity 17
AirQuality 17
NoiseLevel 17
AccessoriesandUtilities 18
Start-UpKit 18
ExhaustAdapter 18
EyewashStation 19
BuildTrayUnloadingCart 19
CompressedAir 20
FireSafetyEquipment 20
MaterialsHandlingandStorage 21
PrintingMaterials 21
DOC-06500 Rev.J 3

CleaningSolvent 21
SitePreparationChecklist 22
DOC-06500 Rev.J 4

Introduction
Theinformationandrequirementsprovidedinthisdocumentensureproperinstallationandoperationof
theObjet1000Plus3Dprintingsystem.Thecustomerisresponsibleforpreparingthesiteas
describedinthisdocument,andaccordingtoanyapplicablelocalregulations.
Ifyouhaveanyquestionsabouttheinformationinthisdocument,contactyourStratasys
representative.
Allsiterequirementsmustbemetbeforetheinstallationdate.TheSitePreparationChecklistshould
besubmittedtoyourStratasysrepresentative.Shippingwillbearrangedafterthechecklistisreceived
byStratasys.
Non-compliancewithrequirementsspecifiedinthisdocumentmayresultinadditionalinstallation
charges.
Objet1000 Plus Introduction
5

PhysicalDescription
TheObjet1000Plus3Dprintingsystemconsistsofthefollowingmaincomponents:
• printer
• printercomputer(builtintotheprinter)
• printer-serverworkstation(builtintotheprinter)
Figure1Objet1000Plusprinter
SizeandWeight
Thefollowingtableshowsthesizeandweightinformationfortheprinter.
W × H × D (mm) W × H × D (inch) Weight (kg/lb)
2686×1960×2102 105.7×77.2×82.8 2200kg/4850lb
Table1Sizeandweight
• W=Width;H=Height;D=Depth
• Thesedimensionsdonotincludetheoperatorconsoleandthesignaltower.
Objet1000 Plus Physical Description
6

ShipmentandDelivery
ShippingInformationandCustomerResponsibility
Shipmenttothecustomerwillbearrangedasspecifiedinthepricequote.Thecustomerisresponsible
forprovidingdetaileddeliveryinformation,including,whetherornotthereisloadingdockatthe
deliverysite.
Thecustomerisresponsiblefortransportingtheprintertoasuitableinstallationsite.Thecustomeris
responsibleforensuringthataprofessionalmovertransportstheprintertotheinstallationsite,and
unloads,unpacks,andmovesittoitsfinallocation.Uponrequest,yourStratasysserviceproviderwill
adviseregardingthesematters.
Note:
AStratasys-certifiedcustomersupportengineermustbepresentwhiletheprinteris
beingunloadedandunpacked.
ShippingPallet
Thefollowingtableshowstheapproximatesizeandweightoftheprintingsystemmountedonapallet.
W ×H ×D mm W ×H ×D inch Weight (kg/lb)
3110×2230×2160 122.5×87.8×85 2900kg/6393lb
Table2Sizeandweightofprinteronshippingpallet

W=Width;H=Height;D=Depth

LiftingEquipment
Aforkliftwiththefollowingspecificationsisrequired:
• liftingcapacity:3000kg(6614lb)
• extensions:300cm(118.1in.),asshowninFigure2
Objet1000 Plus Shipment and Delivery
7

Unloading
Theunloadingareashouldbealevelsurface.
Aclearanceofatleast50cm(19.7in.)fromthetopoftheprinterisrequiredforliftingtheprinterontoa
forklift.Theliftingheightoftheprinterisatleast20cm(7.8inches).
Theinstallationlocationmustbeaccessiblefromtheunloadingarea.Aprofessionalmoveris
responsibleforunloadingtheprinterfromthetruckandtransferringittotheinstallationlocation.
Theforkliftextensionsandtheprinter'scenterofgravityareshowninthefiguresbelow.
Warning: Lifting Hazard
Donotlifttheprinterfromthesides.Donotlifttheprinterfromthefront.The
printer'scenterofgravityisnearthebackoftheprinter.
Theforkliftextensionsandtheprinter'scenterofgravityareshowninthefiguresbelow.
Figure2Forkliftposition
Objet1000 Plus Shipment and Delivery
8

Figure3Printercenterofgravity
Objet1000 Plus Shipment and Delivery
9

InstallationArea
Theinstallationareashouldbefreeofsourcesofvibrationandelectromagneticinterferencethatcould
affecttheproperfunctioningoftheprinter.
Thefloorgradientshouldbelessthan0.5%(5mmpermeter).
Thefloorshouldbestableandabletobeartheloadoftheprinter.
Theareaaroundtheprintershouldremaindryatalltimes.
Shelvesandcabinetsarerecommendedneartheprinterforconvenientstorageoftools,parts,
accessories,manuals,andmaterials.
FloorPlan(PrinterArea)
Thefollowingisasamplefloorplan,showingthe3Dprintingsystem.Thedimensionsshowninthe
figurearetheminimumclearancerequirements.
Figure4Printerfloorplan(sample,nottoscale)

Makesurethattheprinterisonthesamelevelastheareasurroundingit.
Iftheprinterispositionedaboveorbelowtheareasurroundingit,itmightnotbepossibletoattachthe
unloadingcart.
Objet1000 Plus Installation Area
10

Figure5showsthepositionofthelevelinglegsundertheprinter.
Figure5Positionoflevelinglegs
Objet1000 Plus Installation Area
11

ClientWorkstations
SpecificationsforclientworkstationsrunningGrabCADPrint(insteadofObjetStudio)arelistedhere:
http://help.grabcad.com/print/system-requirements.
Objet1000 Plus Client Workstations
12

ElectricalRequirements
Thecustomerisresponsibleforensuringthatalltasksdescribedinthissectionareperformedby
qualifiedpersonnel.
Power
Astable,reliablesourceofpowerisrequired.PowertotheUPSshouldbesupplieddirectlyfromthe
mainelectricalpanel.Thepowerlineshouldnotbeconnectedtootherelectricaloutlets.
Printerinputpowerrating:
• 230VAC±2%,50–60Hz,1phase
• Fullloadcurrent:8A
• Shortcircuitrating:15A
Printershortcircuitrating:10,000A
Ifthepoweratthefacilitydoesnotsupporttheabovespecifications,contactyourStratasys
specialist.
Important:
Thediagrambelowshowstherequiredconnectiontothepowersocket.Makesure
thattheelectricianseesthisbeforeinstallingtheprinter.
Figure6Connectiondiagram
Grounding
Theprinterisgroundedthroughasingle-phase,ACplug.MakesurethattheACoutletisproperly
grounded,inaccordancewithlocalelectricalcodes.
Objet1000 Plus Electrical Requirements
13

CircuitBreaker
AType-Ccircuitbreakerwiththefollowingspecificationisrequiredonthepowerline(subjecttothe
localelectricalcode).
Voltage CircuitBreaker
220-240VAC 16A
Table3Circuitbreaker
ResidualCurrentDevice(RCD)
Thewalloutletmustbeconnectedtoaresidualcurrentdevice(RCD).
PowerConnection
Thefollowingdiagramshowshowtoconnecttheprintertothelocalpowersupply.
Figure7Electricalconnection
Thefollowingelectricaloutletsarerequired:
• oneoutlet(C19)behindtheprinterwireddirectlytotheUPS
• threeoutletsclosetotheprinter(forservicingequipment)
Objet1000 Plus Electrical Requirements
14

UPS(UninterruptedPowerSupply)
ItismandatorythattheprinterispoweredthroughaUPSunit,providedbythecustomer.Thisensures
that—
• thequalityofprintingisnotaffectedbypowerfluctuationsfromthemains.
• theprintercomputerscanperforma“gracefulshutdown”intheeventofapowerfailure.
TheUPSspecificationsarelistedbelow.
Output
OutputPowerCapacity 2100W(minimum)
NominalOutputVoltage 230VAC
OutputFrequency(synctomains) 50/60Hz±3Hzuseradjustable±0.1
Topology Doubleconversiononline
Waveformtype Sinewave
ACoutputstaticvoltageregulation ±2%
OutputConnections IEC320C19
Batteries & Runtime
Bridgingtime Minimum60minutesat1500W
Interfaceport(s) RJ-45Serial,Smart-Slot
Network Management Cards
Remotemonitoringandcontrol ViatheLANnetwork
Computerinterface Commandlineability1
Simultaneousremotemanagementaccess ViaTelnetorSSH
Abilitytoconfiguretimelagfrompowerfailure 10minutes
Reliability
MTBF 36months(minimum)
Table4UPSRequirements2
____________________________________________________
1CommandlineabilityisnecessaryfortheUPStobeabletoexecutescriptlocatedintheprintersoftware.
2TheUPSrequirementsarebasedonthetimeitmighttaketocompletea"gracefulsystemshutdown."
Objet1000 Plus Electrical Requirements
15

CommunicationLines
LocalAreaNetwork
ALANcommunicationcableisrequiredforconnectingtotheprinterviaremoteworkstations.
Telephone
Atelephoneneartheprinterisrecommendedforgeneralcommunicationandservicecalls.
Objet1000 Plus Communication Lines
16

EnvironmentalConditions
TemperatureandHumidity
Thetemperatureandrelativehumidityaroundtheprintermustbemaintainedwithincertainlimits.
Peakconditionsoccurwhentheprinterdrawsmaximumelectricalpower,resultingintheheat
dissipationlistedinthetablebelow.
Table5Heatdissipation(peakconditions)
HeatDissipation
Printer 6278BTU/hr
Theroomtemperatureandrelativehumidityshouldnotexceedthelimitslistedinthetablebelow.
Range
Temperature 18°Cto25°C(64.5°Fto77°F)
Relativehumidity 30%–70%non-condensing
Table6Roomtemperatureandrelativehumidityspecifications
AirQuality
Tomaintaintheairqualityaroundtheprinter,aconnectiontoanexternalventilationductisrequired.
NoiseLevel
Thenoiselevelaroundtheprinteristypicallylessthan85dBduringprinting.
Objet1000 Plus Environmental Conditions
17

AccessoriesandUtilities
Start-UpKit
Theprinterissuppliedwithastart-upkit,whichincludestoolsandaccessories.Thesetoolsand
accessoriesshouldbeavailableduringprinterinstallationandoperation.
ExhaustAdapter
Anexhaustadapterissuppliedwiththeprinter.Whenattachedtothebackoftheprinterand
connectedtoanexternalventilationfanwithaduct,airexpelledfromtheprinterisdischargeddirectly
outdoors,asshowninthefigurebelow.
RequiredSuctionattheExhaustAdapter
DuctDiameter Minimum Maximum
4in(100mm) 212cfm(6m3/min) 269cfm(7.6m3/min)
Figure8Printerexhaustsystem
Objet1000 Plus Accessories and Utilities
18

EyewashStation
Itisrecommendedtoinstallaneyewashstationneartheprinter,foremergencyuse.
BuildTrayUnloadingCart
Acartisprovidedformovingthebuildtraybetweentheprinterandthecleaningunit.
Figure9Build-traycart
Thetablebelowliststhespecificationsofthebuild-traycart.
Table7Cartspecifications
Loadcapacity 300Kg(662lbs.)
Lowerlimit 545mm(21.5in.)
Upperlimit 1110mm(43.7in.)
Note:
ThiscartisdesignedforusewiththeKrummRKK1600cleaningunit.Ifanyother
cleaningunitisused,contactyourStratasysrepresentative.
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CompressedAir
Compressedairisusefulforroutinecleaningandmaintenanceactivities.Ifacompressedairlineis
availableatthesite,itisrecommended(butnotrequired)thatanoutletbeinstalledneartheprinter.
Note:
Ifthecompressedairlinedoesnotincludeanair-dryerunit,awater/oiltrapmustbe
installedontheairgunusedforcleaningtheprinter.Therecommendedairpressure
is5-7bar(70-90PSI).
FireSafetyEquipment
Agas-basedfireextinguisherisrecommendedincaseoffireinornearthesystem.Someotherfire
extinguishersarealsoacceptable,butliquidfireextinguishersshouldnotbeused.(Contactlocalfire
authoritiesforspecificrecommendations.)
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