Sullair 02250201-297 R01 User manual

Failure to follow the instructions
and procedures in this manual or,
misuse of this equipment will
VOID its warranty!
WARRANTY NOTICE
USER MANUAL
REFRIGERATED DRYERS
RD—DIGITAL CYCLING
PART NUMBER:
KEEP FOR
FUTURE
REFERENCE
©COPYRIGHT 2012 SULLAIR
02250201-297 R01
The information in this manual is current
as of its publication date, and applies to
dryer serial number:
(RD) 0711SA0263

AIR CARE SEMINAR TRAINING
Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance,
and servicing of Sullair products. Individual seminars on Stationary compressors and compressor electrical
systems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facility
located at Michigan City, Indiana.
Instruction includes training on the function and installation of Sullair service parts, troubleshooting common
faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance,
contractor maintenance, and service personnel.
For detailed course outlines, schedule, and cost information contact:
SULLAIR TRAINING DEPARTMENT
1-888-SULLAIR or
219-879-5451 (ext. 5623)
www.sullair.com
[email protected]
- Or Write -
Sullair
3700 E. Michigan Blvd.
Michigan City, IN 46360
Attn: Service Training Department.

TABLE OF CONTENTS
SECTION 1—SAFETY
7 1.1 SAFETY INFORMATION
SECTION 2—RD SERIES DRYER
9 2.1 INTRODUCTION
9 2.2 SPECIFICATIONS
10 2.3 SAFETY INSTRUCTIONS
10 2.4 ISSUES TO AVOID
10 2.5 RECEIVING AND INSPECTION
10 2.6 TRANSPORTATION
11 2.7 INSTALLATION LAYOUT REQUIREMENTS
11 2.8 ENVIRONMENTAL PROTECTION
11 2.9 PRODUCT DESCRIPTION
11 2.10 PRODUCT FEATURES
12 2.11 PRINCIPLE OF OPERATION
13 2.12 COMPRESSED AIR HEAT EXCHANGER
14 2.13 PIPE/CONNECTION REQUIREMENTS
14 2.14 ELECTRICAL CONNECTION REQUIREMENTS
14 2.15 OPERATING PRECAUTIONS
14 2.16 INSTALLATION
16 2.17 STEPS TO UNDERTAKE BEFORE OPERATING
16 2.18 OPERATING PROCEDURES
17 2.19 STARTUP AND SHUT DOWN PROCEDURE
18 2.20 MAINTENANCE
19 2.21 TROUBLESHOOTING
25 2.22 SETTINGS
SECTION 3—CONTROLLER
31 3.1 OPERATION
SECTION 4—
40 4.1 ED/SPARE PARTS—RD400 AIR COOLED

TABLE OF CONTENTS
42 4.2 ED/SPARE PARTS—RD500 AIR COOLED
44 4.3 ED/SPARE PARTS—RD700 AIR COOLED
46 4.4 ED/SPARE PARTS—RD700 WATER COOLED
48 4.5 ED/SPARE PARTS—RD850 AIR COOLED
50 4.6 ED/SPARE PARTS—RD850 WATER COOLED
52 4.7 ED/SPARE PARTS—RD1000 AIR COOLED
54 4.8 ED/SPARE PARTS—RD1000 WATER COOLED
56 4.9 ED/SPARE PARTS—RD1200 AIR COOLED
58 4.10 ED/SPARE PARTS—RD1200 WATER COOLED
60 4.11 ED/SPARE PARTS—RD1600 AIR COOLED
62 4.12 ED/SPARE PARTS—RD1600 WATER COOLED
64 4.13 ED/SPARE PARTS—RD2000 AIR COOLED
66 4.14 ED/SPARE PARTS—RD2000 WATER COOLED
68 4.15 ED/SPARE PARTS—RD2400 AIR COOLED
70 4.16 ED/SPARE PARTS—RD2400 WATER COOLED
72 4.17 ED/SPARE PARTS—RD3000 AIR COOLED
74 4.18 ED/SPARE PARTS—RD3000 WATER COOLED
76 4.19 ED/SPARE PARTS—RD3800 AIR COOLED
78 4.20 ED/SPARE PARTS—RD3800 WATER COOLED
80 4.21 ED/SPARE PARTS—RD5000 AIR COOLED
82 4.22 ED/SPARE PARTS—RD5000 WATER COOLED
84 4.23 ED/SPARE PARTS—RD6000 AIR COOLED
86 4.24 ED/SPARE PARTS—RD6000 WATER COOLED
88 4.25 ID—RD400
90 4.26 ID—RD500-850
92 4.27 ID—RD1000-1200
94 4.28 ID—RD1600-2000
96 4.29 ID—RD2400
98 4.30 ID—RD3000
1004.31ID—RD3800
1024.32ID—RD5000
1044.33ID—RD6000
106 4.34 P&I—RD400
108 4.35 P&I—RD500-850
110 4.36 P&I—RD700-850 WATER COOLED
112 4.37 P&I—RD1000-6000
114 4.38 P&I—RD1000-6000 WATER COOLED
116 4.39 WIRING DIAGRAM—RD400 (230-3-60-A)
120 4.40 WIRING DIAGRAM—RD400 (460-3-60-A, 400-3-50-A)
124 4.41 WIRING DIAGRAM—RD500/700 (230-3-60-A)
128 4.42 WIRING DIAGRAM—RD (500/700/850-1000-1200-1600-2000-2400-
3000-3800-5000-6000)-460-3-60-A, 400-3-50-A
132 4.43 WIRING DIAGRAM—RD700-850 (230-3-60-W)

TABLE OF CONTENTS
136 4.44 WIRING DIAGRAM—RD (700-850-1000-1200-1600-2000-2400-3000-
3800-5000-6000) 460-3-60-W, 400-3-50-W
140 4.45 CONTROL CIRCUIT—RD400-500-700-850-1000-1200-1600-2000-2400-
3000-3800-5000-6000
142 4.46 POWER CIRCUIT—RD400-500-700-850-1000-1200-1600-2000-2400-
3000-3800-5000-6000