Sunjoy L-GZ938PCO-B User manual

November2015
SCREEN ROOM
ITM./ART. 470260
MODEL#L-GZ938PCO-B/L-GZ938PCO-B2
ASSEMBLY INSTRUCTIONS
IMPORTANT: RETAIN FOR FUTURE REFERENCE. READ CAREFULLY.
Please check with your local governing authority / local municipal codes regarding
installation of structures before assembly.
Tools required (not included): Phillips screwdriver, 2 ladders, cordless drill, metric socket and carpenter’s level.
WARNING:
Check to ensure all parts are present prior to assembly.
This unit is heavy! At least 2 adults are needed for safe assembly ---- Never assemble this alone!
Keep all children and pets away from assembly area. Children and pets should be supervised when they are in
the area of the gazebo construction.
Keep assembly area more than 1.8 m / 5.9 ft / 5.9 pi from any obstruction such as fence, garage, and house,
overhanging branches, laundry line or electrical wires.
Some parts may contain sharp edges. When assembling and using this product, basic safety precautions
should always be followed to reduce the risk of personal injury and damage to the product. Please read all
instructions before assembly and use.
For outdoor use only. Check all bolts for tightness before use and periodically check and tighten bolts as
necessary.
Assemble this unit on firm, level ground or hard surface only. Ensure the unit is level after final assembly.
Protect parts during assembly by laying them on a non-abrasive surface such as blankets or cardboard.
DO NOT REMOVE THE PROTECTIVE FILM ON THE POLYCARBONATE ROOF PANELS UNTIL
INSTALLATION. MAKE SURE TO PUT THE UV PROTECTED SIDE FACING UP. IT IS A VERY IMPORTANT
PROCEDURE, IF NOT FOLLOWED AS DESCRIBED. YOUR ROOF WILL NOT BE COVERED BY THE
GUARANTEE.
IMPORTANT
Please do not return this product to the store. For technical assistance or replacement parts call Sunjoy from 8:30
AM to 4:30 PM Eastern Time at the following: 1-866-578-0101 (English, French & Spanish in US) or e-mail:
[e-mail].

November2015
Parts List
DESCRIPTION PART # QTY LINE DRAWING OF PART
Slide rail 1 (long, lower left) A1 2
Slide rail 2 (long, lower right) A2 2
Slide rail 3 (short, lower left) A3 2
Slide rail 4 (short, lower right) A4 2
Connector 1 A5 4
Post B 4
Wall screen 1 (left) C1 4
Wall screen 2 (right) C2 4
Gutter 1 (long, left) D1 2
Gutter 2 (long, right) D2 2
Gutter 3 (short, left) D3 2
Gutter 4 (short, right) D4 2
Connector 2 D5 4
Connector (corner) E 4
Movable door 1 (long, left) F1 2
Movable door 2 (long, right) F2 2
Movable door 3 (short, left) G1 2
Movable door 4 (short, right) G2 2
Wheels H 16

November2015
DESCRIPTION PART # QTY LINE DRAWING OF PART
Rail track 1 (long, upper left) I1 2
Rail track 2 (long, upper
right) I2 2
Rail track 3 (short, upper
left) I3 2
Rail track 4 (short, upper
right) I4 2
Rail block slice I5 4
Connector 3 J1 6
Connector 4 J2 4
Bracket 1 (long, left) K1 2
Bracket 2 (long, right) K2 2
Bracket 3 (short, left) K3 2
Bracket 4 (short, right) K4 2
Connector 5 (roof) L 1
Bar 1 (corner) M1 4
Bar 2 (middle) M2 6
Hook N 1
PC Panel 1 (left) O1 4
PC Panel 2 (right) O2 4
PC Panel 3 (middle) O3 2
Steel panel 1 (left) O4 4
Steel panel 2 (right) O5 4
Steel panel 3 (middle) O6 2

November2015
Hardware Packet for Step 1
PART # DESCRIPTION QTY LINE DRAWING
AA M6 x 15mm bolt 56 PCS
BB M6 washer 96 PCS
CC M6 x 25mm bolt 8 PCS
DD M6 x 35mm bolt 16 PCS
EE M6 x 55mm bolt 16 PCS
Z1 M6 wrench 2 PCS
DESCRIPTION PART # QTY LINE DRAWING OF PART
Roof P 1
Beam 1 (outside, lower left
corner) Q1 4
Beam 2 (outside, lower right
corner) Q2 4
Beam 3 (outside, lower left
middle) Q3 6
Beam 4 (outside, lower right
middle) Q4 6
Decorative groove connector R 4
Bar 3 (short, Left) S1 4
Bar 4 (short, right) S2 4
Bar 5 (short, middle) S3 2
Connector 6 (left) T1 4
Connector 7 (right) T2 4
Connector 8 (middle) T3 2

November2015
Fig.1: Insert the side with label “Out” of Wall screen 1 (left) (C1) into the bottom slot of Post (B). (Note: Label “Out” should be on outside).
Repeat this step for the 3 remaining Wall screens 1 (left) (C1) and all Wall screens 2 (right) (C2).
Fig.2: Connect Slide rail 1 (long, lower left) (A1) and Slide rail 2 (long, lower right) (A2) to connector 1 (A5) using M6 x 15 mm bolts (AA) and M6
washers (BB). Repeat this step for Slide rail 3 (short, lower left) (A3) and Slide rail 4 (short, lower right) (A4).
Fig.3: Attach Slide rail 1 (long, lower left) (A1) to Wall screen 1 (left) (C1) and Wall screens 2 (right) (C2) using M6 x 35 mm bolts (DD) and M6
washers (BB). Repeat this step for Slide rail 2 (long, lower right) (A2), Slide rail 3 (short, lower left) (A3) and Slide rail 4 (short, lower right) (A4).
Fig.4: Attach Slide rail 1 (long, lower left) (A1) to Post (B) using M6 x 25 mm bolts (CC) and M6 washers (BB). Repeat this step for Slide rail 2 (long,
lower right) (A2), Slide rail 3 (short, lower left) (A3) and Slide rail 4 (short, lower right) (A4).
Fig.5-1: Connect Gutter1 (long, left) (D1) and Gutter 2 (long, right) (D2) to connector 2 (D5) using M6 x 15 mm bolts (AA) and M6 washers (BB).
Fig.5-2: Connect Gutter 3 (short, left) (D3) and Gutter 4 (short, right) (D4) to connector 2 (D5) using M6 x 15 mm bolts (AA) and M6 washers (BB).
Fig.6: Attach assembled Gutter1 (long, left) (D1) and Gutter 2 (long, right) (D2) to Wall screens 1 (left) (C1) and all Wall screens 2 (right) (C2)
using M6 x 55 mm bolts (EE) and M6 washers (BB). Repeat this step for assembled Gutter 3 (short, left) (D3) and Gutter 4 (short, right) (D4).
Please pay attention to the connection where the arrow is pointing in above fig. 7, as these parts when assembled should be flat after
assembly.
Out
Out

November2015
PART # DESCRIPTION QTY LINE DRAWING
AA M6 x 15mm bolt 32 PCS
BB M6 washer 42 PCS
CC M6 x 25mm bolt 10PCS
Hardware Pack for Step 2
Fig.9: When assembling step 2, 2 people and 2 ladders are required. (It is same for assembling Bar 2 (middle) (M2))
Fig.9-1: Attach the top of Bar 1 (corner) (M1) to Connector 5 (roof) (L) using M6 x 15 mm bolts (AA) and M6 washers (BB).
Fig.10: Attach the bottom of Bar 1 (corner) (M1) to Connector 4 (J2) using M6 x 15 mm bolts (AA) and M6 washers (BB).
Fig.11: Attach the top of Bar 2 (middle) (M2) to Connector 5 (roof) (L) using M6 x 15 mm bolts (AA) and M6 washers (BB).
Fig.7-1: Attach Connector 3 (J1) to assembled Gutter 3 (short, left) (D3) and Gutter 4 (short, right) (D4) using M6 x 15 mm bolts (AA) and M6
washers (BB).
Fig.7-2: Attach Connector 3 (J1) to assembled Gutter1 (long, left) (D1) and Gutter 2 (long, right) (D2) using M6 x 15 mm bolts (AA) and M6
washers (BB).
Fig.8: Attach Connector 4 (J2) to each corner of screen room using M6 x 15 mm bolts (AA) and M6 washers (BB).

November2015
Hardware Pack for Step 3
PART # DESCRIPTION QTY LINE DRAWING
AA M6 x 15mm bolt 34 PCS
BB M6 washer 38 PCS
FF M6 x 45mm bolt 4 PCS
Fig.12: Attach the bottom of Bar 2 (middle) (M2) to Connector 3 (J1) using M6 x 15 mm bolts (AA) and M6 washers (BB).
Fig.13: Attach Roof (P) to Connector 5 (roof) (L) using M6 x 15 mm bolts (AA) and M6 washers (BB). Secure Hook (L) to Connector 5 (roof) (L).
Fig.14: Attach Bar 5 (short, middle) (S3) and Bar 3 (short, left) (S1) to Bar 2 (middle) (M2) using M6 x 25 mm bolts (CC) and M6 washers (BB).
Repeat this step on opposite side (Note: This step needs 2 people to assemble)
Fig.15: Attach Bar 3 (short, left) (S1) and Bar 4 (short, right) (S2) to Bar 1 (corner) (M1) using M6 x 25
mm bolts (CC) and M6 washers (BB). Repeat on opposite side (Note: This step needs 2 people to
assemble)

November2015
Fig.16: Slide PC panel 1 (left) (O1) into the top section created by Bar 1 (corner) (M1) and Bar 2 (middle) (M2). Repeat this step for PC panel 2
(right) (O2) and PC panel 3 (middle) (O3). Repeat for opposite side. Once the polycarbonate panels are installed, remove the protective film.
Fig.17: Insert Connector 6 (left) (T1) into the slot created by Bar 1 (corner) (M1) and Bar 2 (middle) (M2). Repeat this step for Connector 7 (right)
(T2) and Connector 8 (middle) (T3).
Fig.18: Insert Steel panel 1 (left) (O4) into the slot created by Bar 1 (corner) (M1) and Bar 2 (middle) (M2). Repeat this step for Steel panel 2 (right)
(O5) and Steel panel 3 (middle) (O6). Repeat for opposite side.
Fig.19: Attach Beam 2 (outside, lower right corner) (Q2) to Connector 4 (J2) using M6 x 15 mm bolts (AA) and M6 washers (BB) to secure Steel
panel 1 (left) (O4). Repeat this step for Beam 1 (outside, lower left corner) (Q1) to Connector 4 (J2) using M6 x 15 mm bolts (AA) and M6 washers
(BB) to secure Steel panel 2 (right) (O5).
Fig.20: Attach Beam 3 (outside, lower left middle) (Q3) to Connector 3 (J1) using M6 x 15 mm bolts (AA) and M6 washers (BB) to secure Steel
panel 1 (left) (O4).
Fig.21: Hang Bracket 1 (long, left) (K1), Bracket 2 (long, right) (K2), Bracket 3 (short, left) (K3), Bracket 4 (short, right) (K4) onto Gutter 1 (long, left)
(D1), Gutter 2 (long, right) (D2), Gutter 3 (short, left) (D3) and Gutter 4 (short, right) (D4) as per above fig.
Fig.22-1: Attach Bracket 1 (long, left) (K1) and Bracket 2 (long, right) (K2) to Bar 2 (middle) (M2) using M6 x 15 mm bolts (AA) and M6 washers
Fig.22-2: Attach Bracket 4 (short, right) (K4) to Bar 2 (middle) (M2) using M6 x 15 mm bolts (AA) and M6 washers (BB).
Fig.23: Connect Bracket 3 (short, left) (K3) and Bracket 4 (short, right) (K4) to Decorative groove connector (R) using M6 x 15 mm bolts
(AA) and M6 washers (BB). Repeat this step for connecting Bracket 1 (long, left) (K1) and Bracket 2 (long, right) (K2).
Fig.24: Attach Connector (corner) (E) to the top of Post (B). Then secure it to each corner formed by Bracket 1 (long, left) (K1), Bracket 2
(long, right) (K2), Bracket 3 (short, left) (K3), Bracket 4 (short, right) (K4) using M6 x 45 mm bolts (FF) and M6 washers (BB).

November2015
Hardware Pack for Step 4
PART # DESCRIPTION QTY LINE DRAWING
AA M6 x 15mm bolt 32 PCS
BB M6 washer 32 PCS
GG M5 x 15 mm bolt 32 PCS
II Φ8 x 260 stake 12 PCS
Fig.25: Attach Wheels (H) to Movable door 1 (long, left) (F1), Movable door 2 (long, right) (F2), Movable door 3 (short, left) (G1) and Movable door 4
(short, right) (G2) using M5 x 15 mm bolts (GG).
Fig.26: Attach Rail track 2 (long, upper right) (I2) to Movable door 2 (long, right) (F2) through Wheel (H) as per above fig. Repeat this step for Rail
track 4 (short, upper right) (I4) to Movable door 4 (short, right) (G2). (Note: The door with IN label should face inside)
Fig.27: Put the wheel at the bottom of Movable door 2 (long, right) (F2) into Slide rail 2 (long, lower right) (A2). Repeat this step for Movable door 4
(short, right) (G2) to Slide rail 4 (short, lower right) (A4). (Note: The screen toward inside)
Fig.28: Attach Rail track 2 (long, upper right) (I2) to Gutter 2 (long, right) (D2) using M6 x 15 mm bolts (AA) and M6 washers (BB). Repeat this step
for attaching Rail track 4 (short, upper right) (I4) to Gutter 4 (short, right) (D4).

November2015
CARE INSTRUCTIONS
Clean gently with a sponge using environmentally-friendly soap and water solution. Do not use abrasive materials,
such as wire brushes, chemicals, cleansers or bleach. Do not use a pressure washer. Rinse well. Allow to air dry.
If there are nicks, chips or scratches, go to your local hardware store or home center and obtain a closest match
touch-up paint suitable for outdoor metal use. Follow instructions that appear on the paint can.
SPECIFICATIONS:
Resists winds up to 37 mph when firmly anchored using stakes to the ground.
Resists winds up to 45.6 mph when firmly anchored using expansion bolts into a suitable concrete
base.
Roof can withstand up to 210 kg / 462 lbs weight load.
Maximum load for the center hook: 15 kg / 33 lbs.
MADE IN CHINA
Fig.32: Attach Rail track 1 (long, upper left) (I1) to Gutter 1 (long, left) (D1) using M6 x 15 mm bolts (AA) and M6 washers (BB). Repeat this step
for Rail track 3 (short, upper left) (I3) to Gutter 3 (short, left) (D3).
Fig.33: Attach Rail block slice (I5) to the corner created by Rail track 1 (long, upper left) (I1), Rail track 2 (long, upper right) (I2), Rail track 3
(short, upper left) (I3) and Rail track 4 (short, upper right) (I4) using M6 x 15 mm bolts (AA) and M6 washers (BB).
Fig.34: Secure the assembled screen room to the ground usingΦ8 x 260 stakes (II).
Fig.29: Attach Rail track 1 (long, upper left) (I1) to Movable door 1 (long, left) (F1) through Wheel (H) as per above fig. Repeat this step for Rail
track 3 (short, upper left) (I3) to Movable door 3 (short, left) (G1). (Note: The door with IN label should face inside)
Fig.30: Put the wheel at the bottom of Movable door 1 (long, left) (F1) into Slide rail 1 (long, lower left) (A1). Repeat this step for Movable door 3
(short, left) (G1) to Slide rail 3 (short, lower left) (A3). (Note: The screen toward inside)
Fig.31: Insert Rail track 1 (long, upper left) (I1) to Rail track 2 (long, upper right) (I2). Repeat this step for Rail track 3 (short, upper left) (I3) and Rail
track 4 (short, upper right) (I4).
IN
E