Sunrise Medical Hoyer HPL600 Quick guide

Hoyer®
Heavy Duty Patient Lift
Model HPL600
Installation
and
Instruction
Manual

Introduction
2
SUNRISE LISTENS
Thank you for choosing a Hoyer Lift. We want to hear your questions or comments
about this manual, the safety and reliability of your Lift and the service you receive
from your Sunrise Medical Su lier. Please feel free to write or call us at the address
and tele hone number below:
SUNRISE MEDICAL
Customer Service De artment
7477 East Dry Creek Parkway
Longmont, Colorado 80503
[phone] or [phone]
FOR ANSWERS TO YOUR QUESTIONS
Your authorized su lier knows your Hoyer Lift best and can answer most of your ques-
tions about its safety, use and maintenance. For future reference, fill in the following:
Su lier: _______________________________________________________________
Address: ________________________________________________________________
Tele hone: ______________________________________________________________
Serial #: ________________________________________________________________
Date Purchased: _________________________________________________________
Table of Contents 3
TABLE OF CONTENTS
INTRODUCTION .............................................................................................. 2
TABLE OF CONTENTS........................................................................................ 3
IMPORTANT SAFEGUARDS ................................................................................. 4
DESCRIPTION OF EQUIPMENT............................................................................ 6
OPERATION.................................................................................................... 6
MAINTENANCE ............................................................................................... 9
TROUBLESHOOTING......................................................................................... 13
LOG BOOK ..................................................................................................... 14
WARRANTY .................................................................................................... 15
This manual contains im ortant safety and maintenance instructions. Please read it
carefully before using your Hoyer lift and refer to it as often as needed for safe and
efficient use.
If you have questions regarding the safe use and/or assembly, maintenance or s ecifi-
cations of your Hoyer lift, you should call Customer Service at 800-333-4000, 303-218-
4600 or from Canada at 800-263-3390.
For service and re air, remember your authorized Hoyer su lier is able to rovide the
assistance you need.
Save this manual for future reference.
CAUTION– For atient use, refer to the se arate manual, “How To Use a Patient Lifter.”
If you did not receive a co y or need additional co ies contact Customer
Service at 800-333-4000, 303-218-4600 or from Canada at 800-263-3390.
Using other man fact rers’ parts on Hoyer prod cts is nsafe and may res lt
in serio s inj ry to ser and/or attendant. Use only Hoyer parts. Hoyer lifter
parts are NOT interchangeable with other man fact rers’ prod cts. Replace
any worn parts immediately.
EQUIPMENT IDENTIFICATION
The unit's identification number (s ecification, model, serial number) a ears on a
silver name late attached to the back of base.
RECEIPT OF EQUIPMENT
U on recei t of the equi ment, verify it against the acking list to ensure it is com-
lete and ins ect the equi ment for ossible damage due to shi ing. If there is any
damage, DO NOT use the equi ment and notify the carrier immediately to file a claim.
Provide com lete information concerning damage claims or shi ing errors to your
su lier. Include all equi ment identification numbers and grou art numbers (if any)
as described above along with a full descri tion of damaged arts.

Important Safeguards 5
• Always place the sling aro nd the ser according to the sling ser instr ctions.
• Follow lifting proced res o tlined in the “How to Use a Patient Lifter” man al.
• Use all controls and safety feat res only according to the r les specified in
this man al. Never attempt to force a control or b tton on the lift.
• Do not store the lift in a shower, bath or other area with high h midity.
• IMPORTANT: Keep all components of the lift clean and dry, and have electrical
and mechanical safety checkpoints done as instr cted in the “Maintenance”
section of this man al.
• Do not attempt to mane ver the lift by p shing on the mast, motor shaft,
boom or ser.
• Always mane ver the lift with the handle provided.
• Do not p sh a loaded lift at speeds which exceed a slow walking pace
(2.6 ft/sec.).
• Inspect all preca tionary labels on the eq ipment. Order and replace all
labels that cannot be easily read.
SHOCK PREVENTION
• Avoid violent shock d ring transportation.
• Do not to ch or se a lift with bare cond ctors or a damaged power cord.
Electrically live eq ipment can electroc te a person. If the lift or charger
has any exposed or damaged wires, contact yo r local dealer immediately.
• Do not c t or remove the ro nd gro nding prong from any pl g. All Hoyer
lifts are eq ipped with three-prong pl gs to protect from shock hazard or
electroc tion. Any two pronged electrical o tlet m st be replaced with a
properly gro nded three-prong o tlet according to the National Electrical
Code and local codes. It is the responsibility of the c stomer to have the
work done by a q alified electrician.
• Do not splash or expose electric parts of the device to water or moist re.
• Check nameplate for voltage and cycle req irements. These req irements
differ by co ntry. Do not attempt to se the lift in an area that has a
different voltage and cycle req irements.
FIRE AND EXPLOSION PREVENTION
• Batteries may explode, leak and ca se personal inj ry if not disposed of properly.
• Do not place or store the battery nder direct s nlight or near a heat so rce.
• Do not dispose of in fire.
• Do not short the battery terminals.
• Do not incinerate.
• Fl sh with water if electrolyte (Acid) comes in contact with skin or eyes.
• Batteries m st be recycled or disposed of according to local law reg lations.
When ret rning batteries, ins late their terminals with adhesive tape, etc.
Otherwise the resid al electricity in sed batteries may ca se fire or explosion.
Important Safeguards
4
IMPORTANT SAFEGUARDS
Do not attempt to se this eq ipment witho t nderstanding this man al.
To ensure safe o eration, read carefully the entire manual before installing, o erating
or servicing this equi ment.
If anything is not com letely understood, lease contact your su lier for more
details. Failure to com ly with warnings in this manual may result in injury.
Kee this manual with the lift and refer to it as required. Contents of this manual are
subjected to change without rior notice to users.
Im ortant information is highlighted by the following terms, which a ear throughout
the manual. Pay articular attention to the information rovided under these headings.
WARNING–Im ortant safety information for hazards that might cause serious injury.
CAUTION– Information for reventing damage to the roduct.
NOTE– Information to which you should ay s ecial attention.
Additional co ies of this manual can be obtained from your su lier. Please quote the
roduct model number.
• Yo r lift is for transferring patients only. Do not se the lift for any other
p rpose.
• Always carry o t the daily check list before sing the lift.
• Hoyer floor lifts are specifically designed for Hoyer slings and accessories.
Slings and accessories designed by any other man fact rer is prohibited and
will void S nrise Medical’s warranty. Use only Hoyer slings and accessories
to maintain ser safety and prod ct tility.
• Hoyer floor lifts are intended to be sed for persons within the specified
weight limit indicated for the lift. Do not attempt to lift more than the
weight limit indicated.
• Before attempting to transfer, the ser m st be assessed by a q alified
professional.
• Hoyer lifts m st be sed by a caregiver with proper training to work with
the person to be transferred.
• Only trained and q alified caregivers sho ld transfer a person. Do not
attempt to se the lift if yo have not been properly trained to do so.
• Always be prepared before attempting to transfer a person.
• Do not se a sling that is not recommended for the lift.
• Never se a damaged, torn or frayed sling.

Operation 7
BEFORE LIFTING:
1. Make sure that all stra s are attached to the carry bar.
2. Make sure the erson being lifted is comfortable.
3. Make sure the sling is not caught on an obstruction (wheelchair brake or arm of
chair). If any roblems occur, lower the erson being lifted immediately and correct
the roblem.
4. Lift until the buttocks of the erson being lifted clear the arm su orts or the to
of the bath or bed before moving the erson. Guide the legs ast any obstacle.
Yo r Hoyer lift is not intended to be a transport device. Person in the lift
sho ld not be moved more than a few feet.
Do not attempt to mane ver the lift by p lling on the mast, boom, act ator
or ser.
5. When the erson is located above the desired oint of transfer and ready to be
lowered, ress the button.
6. Make sure wheels are locked on the bed or wheelchair.
7. For a transfer into a seated osition, use the handles on the back of the sling to
osition the erson when transferring into a chair. Hold the handles firmly as
the sling lowers and the sling will tilt back to osition the erson. As the boom
lowers, guide the lift away from the erson (a rox. 6 inches/15 cm).
8. Once the erson is ro erly seated and the stra s are loose, remove the sling
from the lift.
9. Slide the lift away from the erson.
10. Sling may be removed from around the erson.
Emergency Stop Feat re
1. The emergency sto feature sto s the lift from functioning in case of an emergency.
It does not affect the charging system, the lift will charge whether or not the
emergency sto is engaged.
2. To activate the emergency sto , ress in the red button on front of the control
box on the lift.
3. To deactivate the emergency sto , turn the button clockwise.
Description of Equipment / Operation
6
DESCRIPTION OF EQUIPMENT
The lift is heavy and m st be removed from the crate with assistance and care.
• Maximum lifting ca acity 600 lbs. (270 kg.).
• Limit switches at each end of the actuator s indle that sto s the actuator when
fully extended and retracted.
• Anti-crush device on the actuator that sto s the actuator from retracting when
it is obstructed.
• Motorized adjustable base.
• Anti-sway device on the carry bar.
• Multi- ur ose handle for easy use by users with different heights.
• Easy-to-access emergency sto .
• Minimum height is low enough to lift a erson lying on the floor without lifting
the shoulders.
• Directional wheel guide on one of the rear casters that allows the user to move
the lifter in a straight line.
• The whole unit com lies with CSA No. 601.1, UL No. 2601-1 and CE standards.
OPERATION
Read caref lly the "Important Safeg ards" section before attempting to se
the lift.
Always carry out the daily checklist before each lift use.
1. Un lug the lift from the electrical outlet.
2. Install the sling (see sling installation).
3. O en the base as wide as ossible using the button on the handset
or control box.
4. Raise / lower the boom (using the buttons on the handset) so the
carry bar is a roximately chest height to the erson being lifted.
5. Move the lift over to the erson being lifted so the end of the boom is a roxi-
mately 6 inches (15 cm) away from the erson. For a erson in a lying osition,
lower the lift so the carry bar is near the thorax, then install the stra s.
CAUTION– HAVE SOMEONE ASSIST YOU WHEN ATTEMPTING TO TRANSFER A PERSON.
6. Attach the stra s of the sling as described in the sling user instructions. Make
sure that all stra s are secure to the carry bar.
7. Carefully observe the user’s safety as you lift the user slightly by ressing the
control button.

Maintenance 9
MAINTENANCE
ALWAYS CARRY OUT THE DAILY CHECKLIST BEFORE EACH LIFT USE.
HPL600 accessories must be ins ected ANNUALLY in addition to the daily and other
eriodic visual checks done by the user s ecified in this section.
Preventive maintenance s ecified in this manual can revent accidents and reduce
re air costs.
Note all services or re airs to the HPL600 or its accessories in the log book at the
back of this manual.
Daily Checklist
THE FOLLOWING PROCEDURE MUST BE FOLLOWED BEFORE EACH USE.
• Has the battery been charged? Plug the lift in whenever is not in use.
• Ins ect the lift for any damage. If there are any cracks or other damage on the
lift, or any arts are missing– DO NOT USE IT. Contact your local re resentative
to have the lift serviced.
• Ins ect the carry bar for any signs of cracking or damage and that it rotates freely.
• Ins ect the actuator on the lift to ensure it is securely attached to the lift and
has no visible damage.
• Make sure casters roll freely and are securely attached.
Inspect the sling for tears, frayed straps or loose stitching. If the sling has
any of the above damage– DO NOT USE IT. Contact yo r local representative
to have the sling replaced.
Inspection and Cleaning
Clean the lift with a soft dry cloth or a soft cloth lightly moistened with a mild deter-
gent solution. Do not use any ty e of solvent that may damage the finish.
DO NOT immerse the lift in water.
To ensure a better rolling surface for the wheels, clean them every 4 months. Remove
any hair or debris from the wheel.
To touch-u scratches or chi ed aint and retard rust, a ly s ray aint.
Handling and Storage
Avoid violent shock during trans ortation.
The lift should not remain stored for long eriods of time without recharging the batteries.
Sunrise Medical recommends charging of batteries at least every two weeks even if the
lift is not used. This will revent remature aging of batteries.
Operation
8
Emergency Lowering Feat re
The HPL600 has an emergency manual lowering feature in the event of an electrical or
functional failure.
If the lift malfunctions when a erson is being transferred, the emergency manual
lowering device rovides a safe way of lowering the erson onto a chair or bed.
To o erate the emergency lowering feature:
1. Find the red tab on the side of the motor on the lift.
2. Move the erson over a bed or chair.
3. Slowly ull down on the ring and hold in lace until the erson being lifted is
lowered onto chair or bed.
4. Once the erson is lowered safely into a chair or bed, take the lift to a certified
technician to be serviced.
Anti-cr sh Feat re
To revent damage or injury, the motor on the lift has a limit switch that recognizes
when the boom is being lifted or ressed u ward. This limit switch will sto the motor
until the boom is no longer being lifted or ressed u ward. This will ensure that the
motor sto s if the boom is unknowingly being lowered onto an object or erson. To
check this feature, ress the button on the handset or control box then lift u the
boom. The motor should sto .
Battery Information
CAUTION– Do not dro the battery. A dro ed battery may have internal damage that
is not visible. It may lose its ability to recharge.
Due to internal damage caused when the battery is dro ed, the battery may indicate
it is fully charged, when in fact it cannot hold a full charge.
Never attem t to use a battery that a ears to be damaged or dented.
Do not store the battery near a heat source. Heat will damage it.
Always kee metal battery contacts clean.

Maintenance 11
Maintenance Inspection Checklist
Regular cleaning will reveal loose or worn arts, enhance smooth o eration and extend
the life ex ectancy of the lift.
Maintenance
10
L brication & Casters
The lift is designed for minimum maintenance;
however, a six (6) months check and lubrication
should ensure continued safety and reliability.
The casters MUST swivel and roll smoothly. A white
grease (water roof auto lubricant) may be a lied to
the ball bearing swivel of the casters once a year.
A ly more frequently if the casters are ex osed to
extreme moist conditions.
Refer to Figure 1 for lubrication oints. Lubricate all
ivot oints. Wi e all excess lubricant from lift surface.
Cleaning of Casters
1. Place the lift on its side.
2. Remove the bolt and locknut that secure the
existing front caster assembly to the fork.
3. Remove all debris and clean any dust.
NOTE– For the front caster, examine and re lace the
existing washer if worn. The front caster assem-
bly consists of two (2) washers and a caster in
between. The caster will fall out between the
two (2) washers (Figures 2 & 3).
4. Position the front caster in the assembly and
tighten u the bolt and locknut.
5. Line u the mounting holes in the new front
caster assembly and the fork
6. Install the bolt through the fork and caster
assembly and tighten securely with the locknut.
Ann al Inspection
The HPL600 and its accessories must be ins ected
annually.
The HPL600 and its accessories m st be serviced
every 12 months as a minim m req irement.
As art of the annual ins ection, an annual load test
with the safe working load must be erformed on the
HPL600 as required for CE mark maintenance.
1. Carry Bar
2. Boom Mounting Bracket
3. Boom / Mast Mount
4. Mast Mounting Bracket
5. Leg Pivots
1. Locknut
2. Washer
3. Caster wheel
4. Bolt
5. Fork
Figure 1
Figure 2 Front Caster
Figure 3 Rear Caster
1
2
3
4
5
5
4
3
2
1
5
4
3
2
1
Lift Device
Ins ect for missing hardware or broken ieces ✓✓ ✓
Battery recharge ✓✓
Slings and Hardware
Check all sling attachments for sign of wear ✓
Ins ect sling material for wear or deterioration ✓
Ins ect sling stra s for wear ✓
Ins ect for any defect or loose threads in stitched areas ✓
Clean sling as indicated on the tag ✓
The Caster Base
Ins ect for missing hardware ✓✓
Base o ens/closes with ease ✓✓
Ins ect casters and axle bolts for tightness ✓✓
Ins ect caster for smooth swivel and roll ✓✓
Clean casters ✓
The Mast
Mast MUST be securely assembled to boom ✓✓
Ins ect for cracks or deflections ✓✓
The Boom
Check all hardware and swivel bar su orts ✓✓
Ins ect for cracks or deflections ✓✓
Ins ect bolted joints of boom for wear ✓✓
Ins ect to ensure that the boom is centered between ✓✓
the base legs.
Check the bolt/hooks for wear or damage ✓✓
Check sling hooks for wear or deflections ✓✓
The Man al/Hydra lic/Electric Act ator Assembly
Ins ect hardware on mast and boom ✓✓
Check for wear or deterioration ✓✓
Cycle to ensure smooth quiet o eration ✓✓
Cleaning
Cleaning of the lifter ✓✓
TO BE INSPECTED BY USER:
Initially
Before each se
Every 2 months Every 4 months
Every year
When necessary

Troubleshooting 13
If problems are not resolved by the s ggested means, please contact yo r
dealer or S nrise Medical Technical Service department.
Maintenance
12
A major service ndertaken by an a thorized service agent every 12 months
is a minim m req irement.
Maintenance inspection points are s ggested by the man fact rer and are a
minim m req irement. By contin ing to se the lift witho t replacing the listed
parts in this maintenance inspection checklist, caregiver and ser safety is
greatly compromised.
Contact yo r a thorized s pplier or S nrise Medical Technical Service before
opening the HPL600. Alterations made to the HPL600 by someone other than
a technician may ca se serio s inj ry.
General ins ection of lifter ✓
Check that casters are tightly attached to wheels ✓
Check casters for free running wheels ✓
(remove any fluff and/or debris)
Check that caster brakes o erate efficiently ✓
Overhaul casters and re ack with all- ur ose grease ✓
Ins ect surfaces for scratches/chi s ✓
Clean surfaces with mild soa and water. Remove any ✓
adhesive ta e marks with WD40 or other degreasing agent.
Examine all moving arts and fasteners for wear fatigue ✓
and lubricate and/or adjust as required
Arrange re air/re lacement of any faulty arts ✓
Check for signs of fatigue or cracks in the frame of the ✓
lift (es ecially joints and stress oints)
Retard rusting by a lying s ray aint ✓
Check boom/carry bar (hanger) ✓
Check all electrical com onents, including battery ✓
charges, for correct o eration
Ins ect the welding as ect on the frame to detect cracks ✓
Ins ect connecting joints for ro er attachment ✓
Verify emergency devices for good functioning ✓
Load test with the SWL (maximum working ca acity) ✓
Service motor ✓
Minor Service
Initially
Before each se
Every 2 months Every 4 months
Every year
Major Service (to be checked by a technician, pl s inspection of all of the above)
PROBLEM:
The unit does not work when you ress
the u or down buttons on the handset.
The unit starts and sto s re etitively.
The lift emits a “bee ” during utilization.
The unit may sto lifting but you can
still lower it.
Charge indicator on the control box
(green-red) does not light u when the
battery is being charged.
Battery is always dead after a few
transfers (3 to 5).
The light on the control box shows green
when the lift is lugged in yet the lift
will only do one or two transfers.
The light on the control box always
lights u red. It does not turn to green
after an overnight charge.
Lift feels loose (Mast/Base joint loose).
Casters/Brakes noisy or stiff (fluff or
debris in bearings).
Noisy or dry sound from ivots (needs
lubrication).
TO CHECK:
- Make sure the handset is lugged correctly into the
unit.
- Is the emergency sto button ressed down? Turn
the button clockwise to allow it to ” o ” out.
- Is the battery charged?
- Plug the lift in and check the light on the control
box. If the light remains red, leave the lift lugged
in the control box for a roximately 2 hours.
- If all of the revious oints have been checked
without success, you robably have a motor or
electric roblem, contact your Sunrise Medical
re resentative.
- If the load is more than safe working load, the
unit will not work due to an overload rotection
on the motor.
- Has the lift been making a “bee ing” sound? The
battery is low and needs to be charged.
- Batteries are low, recharge them.
- Is the charger lugged into a standard outlet?
- Re lace battery with a new one, the life of the
current one is robably nearly over.
- Re lace the battery.
- Call your dealer or re resentative.
- Using a 5 mm allen key, tighten the 2 bolts at
base.
- Refer to casters in the "Maintenance" section in
this manual.
- Refer to lubrication in the "Maintenance" section
in this manual.

Warranty 15
WARRANTY
This warranty is extended only to the original urchaser/user of Sunrise Medical roducts.
Sunrise Medical warrants its roducts to be free from defects in material under normal
use and service, within the eriods stated below from the date of urchase. If within
such warranty eriod any such roduct shall be roven to be defective, such roduct
shall be re aired or re laced at Sunrise Medical’s o tion. This warranty does not
include any labor or shi ing charges incurred in re lacement art installation or
re air of any such roduct. Sunrise Medical’s sole obligation and your exclusive remedy
under this warranty shall be limited to such re air and/or re lacement.
Patient Lifter 1 year
Accessories on Lifter 1 year
Batteries 1 year
For warranty service, lease contact the rovider from whom you urchased the Sunrise
Medical roduct. In the event that you do not receive satisfactory warranty service,
lease contact Sunrise Medical Customer Service at 1-800-333-4000.
Do not return roducts to our factory without rior authorization. Sunrise Medical will
issue a Return Merchandise Authorization (RMA) Number. C.O.D. shi ments will be
refused; all shi ments to Sunrise Medical must be re aid. For this warranty to be
valid, the urchaser must resent its original roof of urchase at the moment of the
claim. The defective unit, assembly or art must be returned to Sunrise Medical for
ins ection. The art or com onents re aired or re laced are guaranteed for the remain-
ing eriod of the initial warranty.
Limitations and Excl sions:
The warranty above does not a ly to serial numbered roducts if the serial number
has been removed or defaced.
No warranty claim shall a ly where the roduct or any other art thereof has been
altered, varied, modified, or damaged; either accidentally or through im ro er or negli-
gent use and storage. Warranty does not a ly to roducts modified without Sunrise
Medical’s ex ress written consent, (including but not limited to roducts modified with
unauthorized arts or attachments); roducts damaged by reason of re airs made to
any com onent without the s ecific consent of Sunrise Medical, or to roducts dam-
aged by circumstances beyond Sunrise Medical’s control. Evaluation of warranty claim
will be solely determined by Sunrise Medical. The warranty does not a ly to roblems
arising from normal wear or failure to adhere to the instructions in this manual.
Sunrise Medical Inc. slings are void of warranty if not laundered as er instructions on
the Sling Label.
Sunrise Medical shall not be liable for damages losses or inconveniences caused by a
carrier.
This warranty re laces any other warranty ex ressed or im lied and constitutes Sunrise
Medical’s only obligation towards the urchaser. Sunrise Medical shall not be liable for
any consequential or incidental damages whatsoever.
Log Book
14
Owner Checklist:
• Ensure the lift is serviced regularly as the maintenance ins ection checklist.
• Contact an authorized Sunrise Medical rovider immediately if there are any
roblems with the o eration of the device.
• Ensure the log book is com leted and signed.
• Record any re airs required.
• Withdraw the lifter from service if ins ection reveals that user safety is jeo ar-
dized in any way from use of the lifter.
TO BE COMPLETED AFTER EACH SERVICE OR INSPECTION
Service Type: Pre-delivery Periodic ins ection Minor Major
Condition report: _______________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Action taken: ___________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Date: _____________ Inspected by: _______________________________________
Service Type: Pre-delivery Periodic ins ection Minor Major
Condition report: _______________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Action taken: ___________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Date: _____________ Inspected by: _______________________________________
Service Type: Pre-delivery Periodic ins ection Minor Major
Condition report: _______________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Action taken: ___________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Date: _____________ Inspected by: _______________________________________

Manufactured for:
S nrise Medical
7477 East Dry Creek Parkway • Longmont, Colorado • 80503 USA
[phone]
In Canada [phone]
Made in Canada
© 2002, Sunrise Medical 2.02
IM-459005 Rev. A