Suzuki Burgman AN400 Manual

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AN400/A/ZAK9 Supply 99501-34170-01E Cover14 09.09.12 (Back: 5mm) 5/1 DIC303
BK
Pantone 303C Pantone 485
Pantone 294
AN400/A/ZA
Printed in Japan
K9
K9
9 9 5 0 1 - 3 4 1 7 0 - 0 1 E
AN400/A/ZA
SUPPLEMENTARY SERVICE MANUAL
SUPPLEMENTARY SERVICE MANUAL
USE THIS MANUAL WITH:
AN400 SERVICE MANUAL (99500-34101-01E)

FOREWORD
This SUPPLEMENTARY SERVICE MANUAL is a supplement to SUZUKI AN400 SERVICE MANUAL.
It has been prepared exclusively for the following applicable model.
Applicable model:
AN400/A/ZAK9
This supplementary service manual describes only service information which differ from that of the main man-
ual. Therefore, whenever servicing the above applicable model, consult this supplement first. And for any sec-
tion, item or description not found in this supplement, refer to the main manual below.
Main Manual:
Other information considered as generally known is not included.
Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its maintenance.
Use this section as well as other sections to use as a guide for proper inspection and service.
This manual will help you know the motorcycle better so that you can assure your customers of fast and reliable
service.
© COPYRIGHT SUZUKI MOTOR CORPORATION 2009
Manual Name Manual No.
AN400 SERVICE MANUAL 99500-34101-01E
* This manual has been prepared on the basis of the latest specifications at the time of publication. If modifi-
cations have been made since then, differences may exist between the content of this manual and the
actual motorcycle.
* Illustrations in this manual are used to show the basic principles of operation and work procedures. They
may not represent the actual motorcycle exactly in detail.
* This manual is written for persons who have enough knowledge, skills and tools, including special tools, for
servicing SUZUKI motorcycles. If you do not have the proper knowledge and tools, ask your authorized
SUZUKI motorcycle dealer to help you.
WARNING
!
Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to
properly perform the services described in this manual.
Improper repair may result in injury to the mechanic and may render the motorcycle unsafe for the
rider and passenger.

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0
1
2
3
4
5
6
9
Precautions............................................................... 00-i
Precautions ............................................................ 00-1
General Information ................................................... 0-i
General Information ...............................................0A-1
Maintenance and Lubrication ..................................0B-*
Service Data...........................................................0C-1
Engine ......................................................................... 1-i
Precautions ............................................................... 1-*
Engine General Information and Diagnosis ............1A-*
Emission Control Devices .......................................1B-*
Engine Electrical Devices....................................... 1C-*
Engine Mechanical.................................................1D-1
Engine Lubrication System .....................................1E-*
Engine Cooling System...........................................1F-*
Fuel System ...........................................................1G-1
Ignition System....................................................... 1H-*
Starting System........................................................ 1I-*
Charging System..................................................... 1J-*
Exhaust System ......................................................1K-*
Suspension................................................................. 2-i
Precautions ............................................................... 2-*
Suspension General Diagnosis...............................2A-*
Front Suspension ....................................................2B-*
Rear Suspension....................................................2C-1
Wheels and Tires ...................................................2D-1
Driveline / Axle ........................................................... 3-*
Precautions ............................................................... 3-*
Drive Chain / Drive Train / Drive Shaft ....................3A-*
Brake ........................................................................... 4-i
Precautions ............................................................... 4-*
Brake Control System and Diagnosis .................... 4A-1
Front Brakes............................................................4B-*
Rear Brakes ........................................................... 4C-*
Parking Brake......................................................... 4D-*
ABS ........................................................................ 4E-1
Transmission / Transaxle .......................................... 5-i
Precautions ............................................................... 5-*
Automatic Transmission......................................... 5A-1
Steering....................................................................... 6-i
Precautions ............................................................... 6-*
Steering General Diagnosis ....................................6A-*
Steering / Handlebar ..............................................6B-1
Body and Accessories............................................... 9-i
Precautions ............................................................... 9-*
Wiring Systems ...................................................... 9A-1
Lighting Systems.....................................................9B-*
Combination Meter / Fuel Meter / Horn..................9C-1
Exterior Parts .........................................................9D-1
Body Structure ....................................................... 9E-1
TABLE OF CONTENTS
NOTE
For the screen toned sections with asterisk (*) in the “TABLE OF CONTENTS” below, refer to the same
sections of the service manual mentioned in the “FOREWORD” of this manual.

Table of Contents 00- i
00
Section 00
CONTENTS
Precautions
Precautions ...............................................00-1
Precautions........................................................... 00-1
Warning / Caution / Note......................................00-*
General Precautions ............................................00-*
Precautions for Electrical Circuit Service .............00-*
Precautions for ABS (AN400A/ZAK9) ................. 00-1
NOTE
For the items with asterisk (*) in the “CONTENTS” below, refer to the same section of the service manual
mentioned in the “FOREWORD” of this manual.