Task Force Tips PRO/pak Quick guide

MANUAL FOR SAFE OPERATION AND MAINTENANCE
Lack of foam can place operator at risk of injury or death. Establish foam flow before advancing into
hazardous situations. Make sure you do not run out of foam concentrate before the task is
complete. Check concentrate level periodically and keep an adequate supply on hand.
Improper use of foam can result in injury or damage to the environment. Follow the foam
concentrate manufacturer's instructions and fire service training to avoid the following: Using the
wrong type of foam on a fire, i.e. Class A foam on Class B flammable liquid fire; Mishandling of
concentrates; Plunging foam into pools of liquid fuels; Directing foam onto yourself or other
personnel.
There is a wide variety of foam concentrates. Each user is responsible for verifying that any foam
concentrate chosen to be used with this unit has been tested to assure that the foam obtained is
suitable for the purpose intended.
Read instruction manual before use. Operation of this device without understanding the manual
and receiving proper training is a misuse of this equipment. Users who have not read and
understood all operating and safety instructions are not qualified to operate this portable foam
system.
This manual should be kept available to all operating and maintenance personnel.
This instruction manual is intended to familiarize firefighters and maintenance personnel
with the operation, servicing, and safety procedures associated with the PRO/pak Portable Foam
System.
RATED FLOW
12 GPM at 100 PSI
45 L/MIN at 6.8 BAR
Minimum Operating Condition
7 GPM at 40 PSI
30 L/MIN at 3 BAR
Maximum Operating Condition
27 GPM at 500 PSI
100 L/MIN at 40 BAR
PRO/pak Portable
Multi-Purpose Foam System
kap/
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PORTABLE MULTI PURPOSE FOAM SYSTEMPORTABLE MULTI PURPOSE FOAM SYSTEM
PATENT PENDING — MODEL UM12PATENT PENDING — MODEL UM12
DANGER
WARNING
WARNING
WARNING
©Copyright Task Force Tips, Inc. 2003-2006 LIU-030 December 7, 2006 Rev07
TASK FORCE TIPS, Inc. 2800 E. Evans Ave, Valparaiso, IN 46383-6940 USA
800-348-2686 • 219-462-6161 • Fax [phone]
MADE IN USA •www.tft.com

2
1.0 MEANING OF SIGNAL WORDS
2.0 SAFETY
3.0 GENERAL INFORMATION
4.0 FOAM SELECTION
5.0 NOZZLE SELECTION
6.0 OPERATION
7.0 TROUBLE-SHOOTING
8.0 CLEAN UP AND MAINTENANCE
9.0 SPECIFICATIONS
10.0 DRAWINGS AND PARTS LIST
11.0 WARRANTY
3.1 PART IDENTIFICATION
3.2 LEFT or RIGHT HAND OPERATION
4.1 CLASS A FOAM
4.2 CLASS B FOAM
4.3 FOAM COMPATIBILITY
6.1 HOSE CONNECTION
6.2 FILLING TANK
6.3 CONNECT HOSE AND NOZZLE
6.4 SETTING FOAM CONCENTRATION
6.5 CONTROLLING FLOW
6.6 FOAM QUALITY
6.7 SHUT DOWN AFTER USE (FLUSHING)
6.8 STORAGE
8.1 DRAIN INSTALLATION
TABLE OF CONTENTS
1.0 MEANING OF SIGNAL WORDS
A safety related message is identified by a safety alert symbol and a signal word to indicate the level of risk involved with a
particular hazard. Per ANSI standard Z535.4-1998 the definitions of the three signal words are as follows:
DANGER
CAUTION
WARNING
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
This portable foam system can be used in potentially dangerous situations. The following must be observed at all times:
Make sure the Flow Control Valve is off and the correct nozzle and Outlet Hose are securely attached to the
Control Block before the hose line is charged.
Foam concentrates can be ineffective if not used at the correct percentage. Make sure that the Percentage
Make sure that the foam concentrate in the foam tank is the right type for the situation. Do not use Class A
foam on Class B fires or Class B foam on Class A fires. Note: Some foam concentrates are universal and
can be used on Class B fires and spills and as a wetting agent on Class A fires. (Refer to foam concentrate
manufacturer's recommendations for proper foam choice.)
WARNING
WARNING
CAUTION
2.0 SAFETY
The member companies of FEMSA that provide emergency response
equipment and services want responders to know and understand the
following:
1. Firefighting and Emergency Response are inherently dangerous
activities requiring proper training in their hazards and the use of extreme
caution at all times.
2. It is your responsibility to read and understand any user's instructions,
including purpose and limitations, provided with any piece of equipment
you may be called upon to use.
3. It is your responsibility to know that you have been properly trained in
Firefighting and /or Emergency Response and in the use, precautions,
and care of any equipment you may be called upon to use.
4. It is your responsibility to be in proper physical condition and to maintain
the personal skill level required to operate any equipment you may be
called upon to use.
5. It is your responsibility to know that your equipment is in operable
condition and has been maintained in accordance with the
manufacturer’s instructions.
6. Failure to follow these guidelines may result in death, burns or other
severe injury.
DANGER
PERSONAL RESPONSIBILITY CODE
Fire and Emergency Manufacturers and Services Association, Inc.
P.O. Box 147, Lynnfield, MA 01940 • www.FEMSA.org
FEMSA

3
The PRO/pak Portable Foam System is a very versatile eductor-type foam application appliance. It can be used with 0.1%-1% Class A
foam concentrates for wildland, rural and urban fire suppression on Class A fuels (wood, paper, combustible materials). On Class A
materials the PRO/pak is intended to be used for direct extinguishment, overhaul, and wetting of fuels. Some foam concentrates are
corrosive, we recommend using only Class A concentrates that have received USDA and USFS approval.
On Class B materials the PRO/pak is primarily intended to be used for vapor suppression. It can be used with 1% and 3% AFFF
concentrates on flammable liquids that do not contain alcohol. It can be used with 3% and 6% Alcohol Resistant AFFF Class B
concentrates on flammable liquids containing polar solvents. It can also be used with 3% X 6% or 6% Class B foam concentrates.
When ever possible back up the PRO/pak with additional water/foam capabilities for added safety.
The The Pro/pak can be used on ignited liquid fuels, but it's foam application rate is very limited. Based on NFPA 11 this unit should not
be used on ignited Class B fuels with an area greater than 120 square feet (10 x 12 feet) or 11 square meters. The PRO/pak should not
be used on burning Polar Solvents with an area greater than 60 square feet (6 x 10 feet) or 5.5 square meters.
The PRO/pak is designed for Class A and Class B foam concentrates, but it has been used with other concentrates for other uses.
Class
B
If you intend to use the PRO/pak for liquids other than Class A and Class B concentrates and water, we urge you to contact the Task
Force Tips Engineering Department. The use of other liquids may void the warranty and subject the user to hazzards not addressed in
3.0 GENERAL INFORMATION
0
0
FLOW (GPM)
PRO/pak FLOW CHARACTERISTICS (with valve fully open)
INLET PRESSURE (PSI)
2018
2616 14
12
10
424 26
22
828
50
150
350
250
450
100
300
200
400
500
MAXIMUM OPERATING
PRESSURE = 500 PSI
MINIMUM OPERATING
PRESSURE = 40 PSI
MINUTES TO USE 2½ GALLONS
OF CONCENTRATE AT 12 GPM
PERCENT
0.1
0.2
0.3
0.4
0.5
1
3
6
MINUTES
208
104
69
52
42
21
7
3.5
PERCENT
0.1
0.2
0.3
0.4
0.5
1
3
6
MINUTES
208
104
69
52
42
21
7
3,5
MINUTES TO USE 10 LITERS
OF CONCENTRATE AT 45 l/min
0
0
FLOW (L/MIN)
50
40
30
10 6020 70 80 10090
2
6
14
10
18
4
12
8
16
22
20
24
26
28
30
PRO/pak FLOW CHARACTERISTICS (with valve fully open)
MAXIMUM OPERATING PRESSURE = 40 BAR
MINIMUM OPERATING PRESSURE=3BAR
INLET PRESSURE (BAR) 100

4
OUTLET HOSE
2.7' HOSE
(82 cm)
(supplied)
or
6' HOSE / (1.8 m)
12' HOSE / (3.6 m)
25' HOSE / (7.5 m)
(optional)
LOW EXPANSION
NOZZLE
PIERCING NOZZLE (optional)
MEDIUM EXPANSION
NOZZLE
TWIST GRIP
FLOW CONTROL
PULL PIN
TANK
STRAIGHT STREAM
NOZZLE
PERCENTAGE KNOB
(TURN)
3.1 PART IDENTIFICATION
In any eductor type system the accuracy of the foam concentrate to water ratio will depend upon the viscosity (thickness) of the
foam concentrate. The more viscous, or thick, the foam concentrate, the greater the amount of energy required to draw the
concentrate into the eductor. The viscosity of most foam concentrates changes with temperature, some thickening to a gel at
temperatures of 40º F (4º C).
The PRO/pak percentage knob has two sides, the green Class A side was calibrated for 20 Centipoise Class A foam concentrates and
the red, Class B, side was calibrated with National Foam's Universal Gold® AFFF concentrate.
The Control Block and Valve Assembly can be mounted on the Foam Tank for right or left hand operation. To switch hands, remove the
Shoulder Strap from the Pull Pins. Remove the Circle Cotters from the Pull Pins and remove the Pull Pins themselves. Pull the Control
Assembly straight up and out of the tank. Turn the Control Unit around and reinstall the Pull Pins, the Circle Cotters, and the Shoulder
Strap.
3.2 LEFT or RIGHT HAND OPERATION
4.0 FOAM SELECTION
CAUTION Class A foam concentrates are generally less viscous than Class B foam concentrates. Do not use 1
percent Class B concentrates with the percentage knob set at 1 percent on the Class A side of the knob.
Using 1% Class B foam on the 1% Class A setting may cause the actual percentage to be less than 1%.
Actual foam concentrations vary with changes in water flow, foam concentrate temperature and viscosity. The user must verify that the
concentrate's performance is suitable for use in their application. In all cases, the manufacturer's recommendations must be followed.

5
4.1 CLASS A FOAM
Apply as needed for penetration, isolation,
cooling, and smothering.
SOLID FUEL - CLASS A
CLASS A FOAM
Recommended using Class A foam that meets USDA Forest Service “Interim Requirements for Foam for Wildland Fires,
Aircraft or Ground Application” or NFPA 298 “Foam Chemicals for Wildland Fire Control.”
Apply with low expansion nozzle for: straight stream nozzle
- soaking and penetration of fuel low expansion nozzle
- greater stream reach piercing nozzle
Apply with medium expansion nozzle for: medium expansion nozzle
- greater coverage
- longer lasting
- insulating
WILDLAND &
EXPOSURE PROTECTION
MOP UP & OVERHAUL
OPERATIONS
Apply with
MEDIUM EXPANSION
NOZZLE
for vapor suppression
Apply with
MEDIUM EXPANSION
NOZLE
for vapor suppression
4.2 CLASS B FOAM
LIQUID FUEL - CLASS B
HYDROCARBONS
Fuels that are mostly distilled from crude oil or
vegetable matter. Will not mix with water.
May apply at less than
rates for ignited. Be
capable of increasing to
ignited rates if needed.
AFFF (Aqueous Film Forming Foam)
AR (Alcohol Resistant Foam)
POLAR SOLVENTS
A flammable liquid that mixes with water. Examples
are alcoho's, amines, ethers, esters, aldehydes,
and ketones. In firefighting, any flammable liquid
which destroys regular foam is generally referred to
as a polar solvent.
UNIGNITEDUNIGNITED
Application rates:
Use foam manufacturer's
recommendations for
handheld nozzles.
AR (Alcohol Resistant Foam)

6
WARNING
4.3 FOAM COMPATIBILITY
Do not mix different types of foam concentrates or foams of the same type from different manufacturers.
Mixing of foam concentrates can cause the contents of the foam tank to gel and produce unpredictable
Medium Expansion Nozzle — produces the greatest expansion ratios. It should be used on Class B fuels for vapor suppression and
Class A fuels when a longer lasting insulating layer of drier foam is desired.
Low Expansion Nozzle — can be used with either Class A or B foam solutions. Reach is slightly less than the smooth bore. It should be
used on Class B fires for extinguishment and Class A fuels to soak the fuel with a wet foam solution.
Straight Stream Nozzle — is for Class A foam solutions. Foam expansion will be negligible. It should be used where maximum reach
or penetration is desired.
5.0 NOZZLE SELECTION
Straight Stream
Low Expansion
Reach: 37 ft @ 100 psi
11 m @ 6.8 bar
Reach: 50 ft @ 100 psi
15 m @ 6.8 bar
Medium Expansion
Reach: 9 ft @ 100 psi
3 m @ 6.8 bar
Piercing Nozzle — is for use with Class A foam solutions in deep-seated fires. Foam expansion will be negligible. It can be used where
an application of solution is needed but the location is inaccessible. The piercing nozzle is not designed to pierce metal and other hard
objects. To use behind hard surfaces, punch a hole first.
Straight Stream Nozzle
U-SS12
Low Expansion Nozzle
U-LX12
Medium Expansion Nozzle
U-MX12
Piercing Nozzle (optional)
U-PN12
2.7' Hose / U-HS
(82 cm Hose)
6' Hose / U-HS6
(1.8 m Hose)
12' Hose / U-HS12
(3.6 m Hose)
25' Hose / U-HS25
(7.5 m Hose)
(optional)
kap/
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PORTABLE MULTI PURPOSE FOAM SYSTEM
PATENTPENDING —M
ODEL UM12

7
kap/
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PORTABLE MULTI PURPOSE FOAM SYSTEM
PATENT PENDING —M
ODEL UM12
6.0 OPERATION
PUSH & TURN
TO ATTACH
CONTROL
FLOW
FILL
2.5 GAL
SELECTOR
WHEEL
CONNECT
SUPPLY
ADJUST %
START UP PROCEDURE
To Make Foam - Connect water supply. Attach the desired nozzle to
the Quick-Connect. Turn the Percentage Knob to the desired
percentage. Twist the Valve Handle to start water flow.
Attach inlet fire hose to the coupling on the inlet end of the PRO/pak. Larger hoses may be used with an adapter. For maximum
maneuverability, we recommend attaching 1" hose into the PRO/pak itself.
Unscrew the fill port lid by turning counterclockwise. Fill tank to bottom of fill port. Foam may seep out the vents if over filled. Close the
fill port lid by turning clockwise. Set the selector wheel on the lid to indicate type of foam in the tank.
6.1 HOSE CONNECTION
6.2 FILLING TANK
1. Select the appropriate nozzle from the molded compartments on the side of the PRO/pak tank.
2. The nozzle may be attached directly to the quick-connect fitting on the control block or to the end of the outlet hose which is then
attached to the control block. Align the marks on the quick-connect male fitting with the marks on the female fitting and push the two
pieces together. Twist the nozzle or hose one quarter turn to the right to latch the quick-connect fitting.
3. Longer hose is available. TFT part U-HS6, U-HS12 and U-HS25.
6.3 CONNECT DISCHARGE HOSE AND NOZZLE
The PRO/pak's eductor will not work if the backpressure from the outlet hose or nozzle is too high. The 25'
(7.5m) U-HS25 optional hose is the maximum length that will work with the PRO/pak. Adding additional
hose, or using other hose assemblies and nozzles, may cause the PRO/pak to not function properly.
There is no check valve in the PRO/pak eductor system. Do not install a shut off valve between the PRO/pak
and the nozzle. This can cause the foam tank to fill with water and dilute the foam concentrate.
CAUTION
CAUTION
Remove the nut on top of the percentage knob and lift the knob to select the proper foam concentrate type. Replace the knob nut. Turn
the knob to the desired concentrate percentage. The percentage knob may be turned to the OFF position for water only use. Be sure
to use the foam manufacturer's recommended concentrate ratio.
6.4 SETTING FOAM CONCENTRATION
Pressurize the hose line. Turn the flow control valve to start water flowing through the PRO/pak. Flow may be reduced by partially
closing the control valve.
6.5 CONTROLLING FLOW
Foam quality with the Medium Expansion Nozzle will depend upon the velocity of the foam solution exiting the nozzle. When pumping
high pressures to the PRO/pak it may be necessary to partially close the flow control valve to make good foam with the Medium
Expansion Nozzle. If the foam exiting the Medium Expansion Nozzle is not a coherent continuous stream, close the flow control valve
slightly until the foam becomes a coherent continuous rope-like stream.
6.6 FOAM QUALITY

8
TO SHUT DOWN
To prevent concentrate from drying in the foam passages the following is
recommended. While still connected to water supply, remove Circle
Cotters and Pull Pins. Remove Control Unit from tank. Attach the Cap
directly to the Quick-Connect on the Control Block. Turn the valve half way
on till the discharge is foam free. This will back flush a small amount of water
through the foam passage. Rotate the Percentage Knob back and forth to
make sure all foam passages are flushed.
INSTALL CAP
ROTATE
OPEN SLIGHTLY
PULL
CLEAN
UNSCREW
#1
#2
#3
#4
#5
TO CLEAN OUT IF PLUGGED
Remove screw #2, spring #3, and knob #4. Inspect the
underside of the knob. Make sure the foam passages are
clear. Do not scratch the flat face of the knob. Inspect the 2
holes in the top of the Control Block #5. If they are plugged,
pull pins #1, remove Block Assembly and clean out Pickup
Tube and holes.
6.7 SHUT DOWN AFTER USE (FLUSHING)
PRO/pak should be flushed with water after each use to prevent foam concentrate from drying out inside
of the Control Block and Percentage Knob.
1) Reduce pump pressure to 100 psi or less.
2) Remove the nozzle and/or hose from the quick-connect on the front of the Control Block.
3) Remove the Circle Cotters and pull out the two Pull Pins that hold the Control Unit to the tank.
4) Pull straight up to remove the Control Unit and Pickup Tube from the tank.
5) Make sure the Percentage Knob is NOT in the OFF position.
6) Install the Cap on the outlet of the Control Block.
7) Turn the Flow Control valve until a trickle of clean water is flowing out the end of the Pickup Tube.
8) Turn the Percentage Knob back and forth to make sure all foam passages are flushed.
9) Shut off water and reinstall the Control Unit on the tank and insert the Pull Pins and circle cotters.
10) Remove the Cap.
The exterior of the PRO/pak can be washed off with the hose or straight stream nozzle with the
percentage knob in the OFF position.
6.8 STORAGE
The PRO/pak can be stored with foam concentrate in it.
S is recommended
the PRO/pak is (See figure 6.8)
Make
sure the control block and valve assembly is mounted on the
tank and the fill port is securely closed to prevent evaporation.
torage in the upright position to avoid foam
leaking when not in use.
Figure 6.8
PRO/pak shown placed in a U-B
mounting bracket in an upright position.

9
PRO/pak will not make foam
Foam is Intermittent
Poor Quality Foam
SYMPTOM
Out Of Foam
Percentage Knob is OFF
Percentage Knob is plugged
Non-standard outlet hose being used which
is too long or too small in diameter
Foam tank is nearly empty
PRO/pak tilted
Air vents are plugged
Debris in nozzle
Debris under knob
Foam solution velocity too high
Foam gets thick when cold
POSSIBLE CAUSE
Refill Tank
Select desired percentage
Remove screw on Percentage Knob,
inspect and clean holes in top of control
block and foam passages in bottom of
Percentage Knob
Order long hose option TFT part U-HS6 or
U-HS25
Refill tank
Keep Twist Grip Horizontal
Make sure that the small black rubber
valve on the inside of the foam tank lid is
not stuck down with dried foam
concentrate
Inspect nozzle, look for plugged holes
Unscrew Knob, inspect and clean
Partially close Flow Control
Select Another Foam
REMEDY
7.0 TROUBLE-SHOOTING
9.0 SPECIFICATIONS
Turn the percentage knob to the OFF position. Use the hose, or hose and
straight stream nozzle, to rinse off the PRO/pak. Reset percentage knob to
proper percentage when finished.
For years of service, periodically inspect your PRO/pak. Make sure the hose
and three nozzles are in place. Look for debris in the bottom of the tank and
flush if necessary.
If the PRO/pak is often used for different foam concentrates, it may be helpful
to install a drain to aid in emptying the tank. Drill and tap the left front ear of the
tank and install a ¼" NPT Pipe plug. Plastic or Brass preferred.
Tank Capacity (to bottom of fill port) 2.5 U.S. gallons 9.5 liters
Nominal flow (all nozzles) 12 gpm at 100 psi 45 l/min at 6.8 bar
Weight Empty 11.5 lb 5.2 kg
Weight Full 30.1 lb 13.6 kg
Length x Width x Height 13.5 x 10.75 x 17 in 345 x 275 x 430 mm
Operating Pressure Max/Min 500/40 psi 40/3 bar
Straight Stream Nozzle Reach 50 feet at 100 psi 15 meters at 6.8 bar
Low Expansion Nozzle Reach 37 feet at 100 psi 11 meters at 6.8 bar
U.S. Units Metric Units
8.0 CLEAN UP AND MAINTENANCE
8.1 DRAIN HOLE
DRILL 7/16" HOLE
TAP¼"NPT
LEFT FRONT ONLY!

10
10.0 DRAWINGS AND PARTS LIST
1
11
3
3
37 38
39
4
4
567
89
11
10 11
12 13
14 16 17 18
15 20
21
23
22
24
19
1
11
25
29
30
26
27
31
32
33
34
28
28
36
35
28
#
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
QTY
2
21
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
3
1
1
1
DESCRIPTION
Pull Pin
3/16 SS Balls
1/4-28 x 1/2 Set Screw
1.0 Hose Gasket
1.0 Coupling*
1.5 Hose Gasket
Angled Swivel
Quad Seal
Rear Block
Circle Cotter
024 O-Ring
Handle
Flow Label
022 O-Ring
Handle Plug
Valve
Valve Pointer Label
124 O-Ring
1/4-20x3/4 Stud
Knob Nut
Knob Spring
PART #
U180
V2120
VT25-28SS500
V3040
U260*
V3030
U265
VOQ-4316
U270
U182
VO-024
U240
UL500
VO-022
U241
U250
UL504
VO-124
U223
U221
U222
#
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
QTY
1
1
1
1
1
4
1
1
1
1
1
1
1
2
1
1
34
DESCRIPTION
Percent Knob Label
Percentage Knob
Vinyl Cap
Spirol Pin
Rear Venturi Insert
Dog Point Screw
120 O-Ring
Venturi Cap
Cable Assembly
Cup Seal
Front Venturi Insert
Control Block
Foam Pick Up Tube
Follower
1.5 Coupling *
Port Plug
3/16 SS Balls
PART #
UL505
U230
VM1030
V1900
U214
H515
VO-120
U213
VM1020
U212
U210
U200
U202
U251
F10010*
B770
V2120
* Specify Coupling Type
WATERWAY SUBASSEMBLY
PART #U800