TE Connectivity BTT-02 User manual

Doc. No: 412-121033 BTT-02 card printer manual
Issue: 1
Date: Aug 2014
THERMAL TRANSFER
CARD PRINTER
BTT-02

Doc. No: 412-121033 BTT-02 card printer manual
Issue: 1
Date: Jul 2014
Author: Ian Ridgeway
Issue date: Aug 2014
Page: 2 of 18
While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this document, TE does not guarantee that it is
error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves
the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties
regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose.
The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change
without notice. Consult TE for the latest dimensions and design specifications.
If this document is printed it becomes uncontrolled
TABLE OF CONTENTS
Introduction........................................................................................3
System Contents and Initial Checks................................................3
Installation..........................................................................................4
Preparation of Installation Site..........................................................4
Printer Connections..........................................................................5
Power Connections ..........................................................................5
Mounting of Feed-In Tray.................................................................6
Mounting of Autofeed Unit................................................................7
Ribbon Installation............................................................................8
Adjusting The Feed-in Tray..............................................................9
Printer Controls ...............................................................................12
LED - Display Board / Reset Function............................................12
Printer - Generated Test Card........................................................13
Maintenance.....................................................................................14
Changing The Print Head...............................................................14
Cleaning The Print Head and Transport Rollers.............................15
Trouble Shooting.............................................................................16
Problem Elimination........................................................................16
Solving Print Quality Problems.......................................................17
Unprinted, Grainy or Incorrect Coloured Areas ..............................17
Unevenly Printed Card Edges........................................................17
Alterations In Print Quality Following A New Ribbon......................17
Horizontal Lines..............................................................................17
Technical Information.....................................................................18

Doc. No: 412-121033 BTT-02 card printer manual
Issue: 1
Date: Jul 2014
Author: Ian Ridgeway
Issue date: Aug 2014
Page: 3 of 18
While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this document, TE does not guarantee that it is
error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves
the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties
regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose.
The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change
without notice. Consult TE for the latest dimensions and design specifications.
If this document is printed it becomes uncontrolled
1. Introduction
This document describes the procedure for installation, operations and maintenance
of the BTT-02 printer installation with TE Connectivity products.
The information is intended to complement the installation training provided by the
product specialist upon delivery of your system and will provide a reference point for
operator, supervisor and management alike on the operation and maintenance of the
system.
This document should be used in conjunction with the relevant TE Connectivity
software manual, which contains comprehensive instruction on the operation of the
computer software used to print on TE Connectivity products.
1.1. System Contents and Initial Checks
The printer supplied in a BTT-02 thermal transfer printer, which has been designed to
print TE Connectivity products. The installation should include the following items: -
1. One BTT-02 printer
2. Power cable
3. Printer cabel (CENTRONICS, parallel interface)
4. Thermal transfer ribbon with spare reel (premounted)
5. Feed-in tray (incl. Screw and distance-piece)
6. Instruction manual
7. Cleaning reel (red)
8. Spare reel (reserve)
9. Automatic Feeder ( Optional )
10. Collating tray ( Optional )

Doc. No: 412-121033 BTT-02 card printer manual
Issue: 1
Date: Jul 2014
Author: Ian Ridgeway
Issue date: Aug 2014
Page: 4 of 18
While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this document, TE does not guarantee that it is
error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves
the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties
regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose.
The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change
without notice. Consult TE for the latest dimensions and design specifications.
If this document is printed it becomes uncontrolled
1.2. Installation
This product should be installed by TE Connectivity approved personnel who will
ensure it meets your requirements. (Note: - please ensure all packaging is retained,
as the printer should be returned in its original packaging should the need arise.)
During the installation process, the engineer will explain all relevant aspects of the
operation of your system. It is important to us to know that we have undertaken this
installation accurately and comprehensively and that you are comfortable and
confident with the information that has been given. If there are any aspects that you
feel have not been covered in sufficient detail or about which you have any concerns,
please do not hesitate to raise them
1.2.1. Preparation of installation site
The installation site should be flat and stable. Ensure there is ample space for:
cable connection
air circulation through the vents.
Fluids must not come in contact with the printer casing or its contents.

Doc. No: 412-121033 BTT-02 card printer manual
Issue: 1
Date: Jul 2014
Author: Ian Ridgeway
Issue date: Aug 2014
Page: 5 of 18
While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this document, TE does not guarantee that it is
error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves
the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties
regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose.
The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change
without notice. Consult TE for the latest dimensions and design specifications.
If this document is printed it becomes uncontrolled
1.2.2 Printer Connections
On the back of the printer you will find the following printer
interfaces.
CENTRONICS (parallel interface)
RS-232 (serial interface)
Connect the parallel lead supplied to the printer and a printer
port on the computer ( normally LPT1. )
1.2.3. Power Connections
The power supply unit has an automatic switching primary
power connection – 230 V / 115 V – with an inbuilt safety
switch/fuse.
1. Switch the main switch off (POWER “O“).
2. Connect the power cable to an earthed, wall socket.
3. Switch the main switch on (POWER ““).

Doc. No: 412-121033 BTT-02 card printer manual
Issue: 1
Date: Jul 2014
Author: Ian Ridgeway
Issue date: Aug 2014
Page: 6 of 18
While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this document, TE does not guarantee that it is
error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves
the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties
regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose.
The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change
without notice. Consult TE for the latest dimensions and design specifications.
If this document is printed it becomes uncontrolled
1.2.4. Mounting of feed-in tray
The feed tray is used to load the product into the printer.
The two pins on the feed-in tray mounting plate are used to roughly position the tray
to the print head. In order to firmly fix the tray use a Phillips’ head screw. The
standard feed-in tray is made for cards measuring 36-60mm (optional 90mm) wide.
Regularly cleaning (using alcohol) the tray surface and guide bar, to remove
adhesive residue, will ensure optimal card feed.

Doc. No: 412-121033 BTT-02 card printer manual
Issue: 1
Date: Jul 2014
Author: Ian Ridgeway
Issue date: Aug 2014
Page: 7 of 18
While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this document, TE does not guarantee that it is
error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves
the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties
regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose.
The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change
without notice. Consult TE for the latest dimensions and design specifications.
If this document is printed it becomes uncontrolled
1.2.5. Mounting of Autofeed unit
The Autofeed unit is used to automatically load the product into the printer.
Insert the jack plug into the socket on the front of the printer. The two pins on the
autofeed unit are used to roughly position the tray to the print head. In order to firmly
fix the unit use the 2 allen screws. The Autofeed unit is made for cards measuring
54mm wide and 86 mm long. Regularly cleaning (using alcohol) the guides to
remove adhesive residue, will ensure optimal card feed.

Doc. No: 412-121033 BTT-02 card printer manual
Issue: 1
Date: Jul 2014
Author: Ian Ridgeway
Issue date: Aug 2014
Page: 8 of 18
While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this document, TE does not guarantee that it is
error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves
the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties
regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose.
The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change
without notice. Consult TE for the latest dimensions and design specifications.
If this document is printed it becomes uncontrolled
Autofeed assembled
The collation unit should then be attatched to the rear of the printer using the allen
screws.

Doc. No: 412-121033 BTT-02 card printer manual
Issue: 1
Date: Jul 2014
Author: Ian Ridgeway
Issue date: Aug 2014
Page: 9 of 18
While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this document, TE does not guarantee that it is
error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves
the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties
regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose.
The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change
without notice. Consult TE for the latest dimensions and design specifications.
If this document is printed it becomes uncontrolled
1.2.6. Ribbon installation
To prepare the printer, always use the correct thermal transfer ribbon.
When the printer is switched off, fully open the side
cover.
Then open the print head by moving the print head lever to the right.
Print Head Lever

Doc. No: 412-121033 BTT-02 card printer manual
Issue: 1
Date: Jul 2014
Author: Ian Ridgeway
Issue date: Aug 2014
Page: 10 of 18
While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this document, TE does not guarantee that it is
error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves
the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties
regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose.
The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change
without notice. Consult TE for the latest dimensions and design specifications.
If this document is printed it becomes uncontrolled
Only colour ribbons recommended by the manufacturer will produce optimal
results
The ribbon is the loaded as per the intructions below.
1. Insert the ribbon onto ribbon spool (1) ensuring the ribbon feeds from the
back of the roller as per the diagram below.
2. Feed the ribbon around the roller (3) and under the print head. Using a card
to help position and guide the ribbon can make this easier.
3. Take the ribbon to ribbon spool (2). Insert the blank ribbon core onto spool
(2) then fix the end of the ribbon, with adhesive tape, to the ribbon core on
spool (2)
4. Turn the spool clockwise around 2 complete turns to tighten.
The print head can then be closed down and locked into place by the print head
lever.