Tolomatic 3604-9651 Manual

HARDWARE & INSTALLATION
GUIDE
LINEAR SOLUTIONS MADE EASY
LINEAR SOLUTIONS MADE EASY
3604-4173_05_ACS_HDWINSTL
ACS – Actuator Control Solutions
Stepper Drive/Controller and Motors

Tolomatic reserves the right to change the design or operation
of the equipment described herein and any associated motion
products without notice. Information in this document is
subject to change without notice.
201209051312

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• i •
Contents
List of Figures..................................................................................................iii
List of Tables....................................................................................................iv
Health and Safety Regulations.........................................................................v
Safety Symbols.............................................................................................v
EMC Wiring Guidelines.................................................................................vi
Proper and Safe Use of Product....................................................................vi
Handling and Unpacking.............................................................................. vii
Product Warnings........................................................................................ vii
1. Product Overview ..................................................................................1-1
1.1 The ACS Drive/Controller for Actuator Control Solutions.........................1-1
1.1.1 The ACS Drive Overview..............................................................1-1
1.1.2 Optional Accessories.................................................................. 1-2
2. Environment, Dimensions & Mounting .................................................2-1
2.1 Operating Environment........................................................................2-1
2.2 Dimensions ........................................................................................2-1
2.3 Mounting the ACS Drive .....................................................................2-2
3. Starter Kit...............................................................................................3-1
4. ACS Drive Setup.....................................................................................4-1
4.1 ACS Drive and Actuator Basic Setup ....................................................4-1
4.1.1 Setup Procedures .......................................................................4-2
5. Connections & Cables ...........................................................................5-1
5.1 Connections & Cables Overview ..........................................................5-1
5.2 Motor Power Connection and Cable .....................................................5-1
5.3 Encoder Connection and Cable............................................................5-2
5.4 I/O Connection and Cable....................................................................5-3
5.5 Input Power Connection ......................................................................5-4
5.6 RS-232 Connection ............................................................................5-5
5.7 RS-485 Connection ............................................................................5-6
5.7.1 RS-485 Cable Length.................................................................5-6
5.7.2 RS-485 Grounding .....................................................................5-6
5.8 EtherNet Connection ...........................................................................5-7
5.9 Cable Routing.....................................................................................5-7
5.9.1 EtherNet Cable...........................................................................5-8
5.9.2 EtherNet Cable Length................................................................5-8

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• ii •
6. Specifications and Wiring .....................................................................6-1
6.1 Digital Inputs.....................................................................................6-1
6.1.1 Specifications.............................................................................6-1
6.1.2 Typical Wiring Diagrams..............................................................6-1
6.2 Digital Outputs..................................................................................6-2
6.2.1 Specifications.............................................................................6-2
6.2.2 Typical Wiring Diagrams..............................................................6-3
6.3 Analog Input .....................................................................................6-4
6.3.1 Analog Input Specifications .........................................................6-4
6.3.2 Equivalent Circuit........................................................................6-4
6.4 Analog Output...................................................................................6-5
6.4.1 Analog Output Specifications.......................................................6-5
6.4.2 Equivalent Circuit........................................................................6-5
6.5 Input Power ......................................................................................6-6
6.5.1 Drive Specifications ....................................................................6-6
6.5.2 Typical Input Power Wiring ..........................................................6-6
6.5.3 Power Supply Selection...............................................................6-7
6.5.4 Suggested Power Supplies..........................................................6-8
7. I/O Timing Diagrams............................................................................7-1
7.1 I/O Timing Diagrams..........................................................................7-1
7.1.1 Move Timing Rules .....................................................................7-2
8. Move Select Logic................................................................................8-1
8.1 Move Select Logic Tables ..................................................................8-1
9. LED Codes and Faults..........................................................................9-1
9.1 LED Codes........................................................................................9-1
9.2 Fault Descriptions and Recovery ........................................................9-1
10. Troubleshooting..................................................................................10-1
10.1.1 Troubleshooting the ACS Drive ....................................................10-1
Appendix 1..................................................................................................A1-1
Motors..................................................................................................A1-1
Appendix 2..................................................................................................A2-1
Product Warranty ..................................................................................A2-1
CONTENTS

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• iii •
List of Figures
Figure 2-1 ACS Drive Dimensions.......................................................................... 2-1
Figure 2-2 Mounting the ACS Drive........................................................................ 2-2
Figure 3-1 ACS Drive and ERD Actuator Basic Setup .............................................. 4-1
Figure 5-1 Motor Power Connection on ACS Drive.................................................. 5-1
Figure 5-2 Motor Power Cable 3604-1767/1766................................................... 5-2
Figure 5-3 Encoder Connection on ACS Drive......................................................... 5-2
Figure 5-4 Encoder Cable 3604-1768................................................................... 5-3
Figure 5-5 I/O Connection on ACS Drive ................................................................ 5-3
Figure 5-6 I/O Cable 3604-1770........................................................................... 5-4
Figure 5-7 Input Power Connection........................................................................ 5-4
Figure 5-8 RS-232 Connection.............................................................................. 5-5
Figure 5-9 ACS 2-Wire RS485 with RJ45 Socket ................................................... 5-6
Figure 5-10 Resistors in Ground Wire to Limit Current.............................................. 5-6
Figure 5-11 EtherNet Connection for ACS Drive Programmability............................... 5-7
Figure 5-12 Cable Routing for Top and Side Mounted Connectors ............................. 5-7
Figure 6-1 Digital Input Circuit............................................................................... 6-1
Figure 6-2 Input Source (switched) Connection....................................................... 6-1
Figure 6-3 Input Source (PNP) Connection ............................................................. 6-2
Figure 6-4 Input Sink (switched) Connection .......................................................... 6-2
Figure 6-5 Input Sink (NPN) Connection ................................................................. 6-2
Figure 6-6 Output Circuit ...................................................................................... 6-3
Figure 6-7 Digital Output Sinking Connection ......................................................... 6-3
Figure 6-8 Digital Output Sourcing Connection....................................................... 6-3
Figure 6-9 Analog Input Equivalent Circuit.............................................................. 6-4
Figure 6-10 Analog Output Equivalent Circuit ........................................................... 6-5
Figure 6-11 ACS Drive Logic and Main Power Supplies ............................................ 6-6
Figure 6-12 ACS Drive Single Supply – Main Power ................................................. 6-6
Figure 6-13 ACS Drive External Cutoff Switch for Emergency Stop ............................ 6-7
Figure 7-1 Input Requirement................................................................................ 7-1
Figure 7-2 System Startup Timing ......................................................................... 7-1
Figure 7-3 Jog Move Timing.................................................................................. 7-1
Figure 7-4 Absolute & Incremental Move Timing..................................................... 7-2

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• iv •
List of Tables
Table 2-1 ACS Drive Operating Conditions............................................................ 2-1
Table 3-1 ACS Drive Starter Kit Contents.............................................................. 3-1
Table 3-2 D-sub to RJ12 Converter Wiring ........................................................... 3-2
Table 5-1 Motor Power Connection pinouts........................................................... 5-2
Table 5-2 Motor Power Cable and Connector Parts ............................................... 5-2
Table 5-3 Encoder Connection pinouts ................................................................. 5-2
Table 5-4 Encoder Cable and Connector Parts ...................................................... 5-3
Table 5-5 I/O Connection pinouts ......................................................................... 5-4
Table 5-6 I/O Cable and Connector Parts.............................................................. 5-4
Table 5-7 Input Power pinouts ............................................................................. 5-5
Table 5-8 Input Power Cable Parts ....................................................................... 5-5
Table 5-9 RS-232 pinouts and Connection ........................................................... 5-5
Table 5-10 RS-232 Cable Parts ............................................................................. 5-6
Table 5-11 Ethernet PIN Outs and Connections....................................................... 5-7
Table 5-12 Cable Wire Type versus Cable Length.................................................... 5-9
Table 6-1 Opto-isolated Digital Input Specifications............................................... 6-1
Table 6-2 Digital Output Specifications ................................................................. 6-3
Table 6-3 Analog Input Specifications................................................................... 6-5
Table 6-4 Analog Output Specifications ................................................................ 6-6
Table 6-5 ACS Internal Drive Specifications .......................................................... 6-6
Table 6-6 Maximum Power Supply Current for Tolomatic Motors............................ 6-7
Table 6-7 Recommended Switching Power Supplies ............................................. 6-8
Table 6-8 Recommended Linear Regulated Power Supplies................................... 6-8
Table 6-9 Recommended Linear Unregulated Power Supplies................................ 6-8
Table 6-10 Fuses .................................................................................................. 6-8
Table 8-1 4 Move Commands Mode Logic............................................................ 8-1
Table 8-2 8 Move Commands Mode Logic............................................................ 8-1
Table 8-3 16 Move Commands Mode Logic.......................................................... 8-2
Table 9-1 LED Indicators...................................................................................... 9-1
Table 9-2 Safety Faults........................................................................................ 9-2
Table 9-3 Critical Faults....................................................................................... 9-2
Table 10-1 Troubleshooting Descriptions .............................................................. 10-1
Table A-1 Tolomatic Motor Specifications............................................................ A1-1
Table A-2 Tolomatic Motor Part Numbers............................................................ A1-1
Table A-3 Encoder Specifications ....................................................................... A1-1
Table A-4 NEMA 11 Motor Connection pinouts.................................................... A1-2
Table A-5 NEMA 17 Motor Connection pinouts.................................................... A1-2
Table A-6 NEMA 23 Motor Connection pinouts.................................................... A1-2
Table A-7 Encoder Connections and Connector pinouts ....................................... A1-2

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• v •
Health and Safety Regulations
Read completely through the applicable sections of the manual before the
equipment is unpacked, installed or operated. Pay careful attention to all of the
dangers, warnings, cautions and notes stated in the manual.
Serious injury to persons or damage to the equipment may result if the information
in the manual is not followed.
Safety Symbols
Items that are specifically marked DANGER!, WARNING!, CAUTION! or NOTE! are
arranged in a hierarchical system and have the following meaning:
DANGER!
Indicates a very hazardous situation which, if not avoided, could result in death or
serious injury. This signal word is limited to the most extreme situations.
WARNING!
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION!
Indicates a potentially hazardous situation which, if not avoided, may result in
property damage, minor or moderate injury.
CAUTION!
Indicates hot surfaces. Avoid contact.
NOTE!
Information that requires special attention is stated here.

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• vi •
EMC Wiring Guidelines
Cable routing
It is recommended that the power and signal cables for the ACS Drive be routed as
far apart as possible to minimize system noise.
NOTE! The standard cables from Tolomatic are not flex rated and have a minimum
bend radius of 3.75 inches. Any repeated flexing or excessive bending can result in
broken conductors and intermittent faults.
Shielding and grounding
When cabling the system, shielded cables are recommended. The standard cables
provided by Tolomatic have an overall shield with drain wires. The metal angle
bracket on the drive/controller is also a case ground and should be tied to earth
ground. To minimize EMI and ensure system reliability, all shield drain wires from all
cables should be tied to a common earth ground.
Proper and Safe Use of Product
Protection circuits and external fuses
A fuse should be added to the input power line to protect the drive/controller and
power supply from any potential over current conditions that may occur. (See
Section 6: Specifications & Wiring, page 6-6i)
Fail Safe Emergency Stop Recommendations
A means for a fail safe e-stop is highly recommended to ensure equipment and
personal safety. The e-stop should provide a means to remove main power from the
actuator to cease and prevent any unwanted motion.
Device Damage Prevention
To prevent permanent damage to the device, proper care should be taken not to
exceed published voltage, current, temperature, and load ratings. In addition, proper
wiring should be verified and safety measures checked before applying power.
Personal Safety
During normal operation the motor can become hot. It is highly recommended to
display proper safety notices and implement proper safety measures to prevent
contact with hot surfaces.
HEALTH AND SAFETY REGULATIONS
WARNING!
The manufacturer takes no
responsibility whatsoever
if the equipment is
modified or if the
equipment is used in any
way beyond performance
specifications.
Unauthorized modifications
or changes to the
equipment are stricly
forbidden and void all
warranties.

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• vii •
HEALTH AND SAFETY REGULATIONS
Handling and Unpacking
When unpacking and handling, care should be taken not to drop the drive/controller
as this can damage the connectors and internal electronics.
Product Warnings
The following precautions should be observed to prevent erratic behavior or
damage:
• Donotshortcircuitthemotorpoweratthepowerconnector.Doingsomay
damage the drive power electronics. The motor/cable is part of the current
regulation circuitry. For a short occurring in a motor, the motor leads should
provide enough resistance and inductance to prevent dangerous peak currents
from occurring.
• Donotreversebiasthepowerunit.
• Donotapplyvoltagesabovethemaximumratedvoltage.
• Donotexposedrivetoconductivecontaminants,moisture,orexcessive
temperature.
• Donotdissassembleormodifythedrive/controller.
CAUTION!
Proper ESD measures
should be taken to avoid
static electricity from
contacting the signal and
power lines of the drive,
motor and encoder.

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• 1-1 •
Product Overview
1
1.1 The ACS Stepper Drive/Controller for Actuator Control Solutions
Tolomatic’s ACS Drive/Controller is a stepper drive and controller intended for use
with electric actuators. Tolomatic's Motion Interface software allows the user to
select the compatible Tolomatic electric linear actuator of choice. The software
automatically sets most of the necessary parameters to create the desired motion
of the selected actuator reducing setup and programming time. (See Tolomatic
Motion Interface Software Manual 3600-4167 for more information).
Currently there are three ACS Drive/Controller choices:
 •#3604-9651-ACSStepperDrive/Controller,ModbusRTUoverRS485
- firmware 36043144SD.hex
 •#3604-9654-ACSStepperDrive/Controller,EtherNet/IP(AnalogOutput)
- firmware 36043175ED.hex
 •#3604-9655-ACSStepperDrive/Controller,ModbusTCP(AnalogOutput)
-firmware 36043176MD.hex
NOTE: They will collectively be referred to as ACS Drive throughout this guide
1.1.1 ACS Stepper Drive/Controller — Overview
Dual EthErNEt ports (optioN)
Digital i/0
aNalog i/0
rs232 CoM port
lED iNDiCators
rs485 CoM port
Dual purposE hEat siNk
powEr
CoNNECtioN
Motor powEr
FEEDbaCk
•Internalswitchfordaisychainingupto255ACSaxes
Protocols:
•EtherNet/IP•ModbusTCP
•
8DigitalInputs
•4DigitalOutputs
•24VdcOpto-Isolated
•
NPNorPNP
•Configurable
•0-10Vdcor4-20mA
•
1AnalogInput
•1AnalogOutput
(Optional)
•
DriveConfigurationPort
•
NetworkingPort
•
Removesheatfromdrive
foroptimalperformance
•Panelmounting
•24Vdc
•24VdcStepperMotors
•Power&Faultindicators
•ForDigitalEncoder

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• 1-2 •
1: Product overview
ACS Drive/Controller (3604-9651) Capabilities
• 4, 8, or 16 move command modes (abso-
lute, incremental and jog or home with
analog output echoing position of actuator
from encoder) for infinite position capability
•Abilitytoreduceholdingcurrentfor
energy savings
•Endpointcorrection
•Zoneoutputbasedonposition
•Forcelimitingcapability
•ConfigurabledigitalI/O
(24 Vdc Opto-Isolated)(NPN or PNP)
•Compatiblewithmost
24 Vdc stepper motors
•Analogpositionmode(0-10Vdcor4-20
mA)
•Pneumaticmodereplacespneumatic
valve logid for simple motion
•ModBusRTUoverRS485providesinfinite
positioning
•
Adjustable motion profile parameters
(velocity, accel/decel, force). Parameters are
independently configurable for each move
ACS Drive/Controller (3604-9654, 3604-9655) Additional Capabilities
•EtherNetmodeprovidesinfinite
positioning using EtherNet/IP and
Modbus TCP protocols
•DualEtherNetportwithinternalswitchfor
easy daisy chaining
•AnalogoutputforAnalogPositionMode
1.1.2 Optional Accessories
Cable Options
Tolomatic offers a motor power cable
with drive and motor mating connectors,
an encoder cable with drive and encoder
connectors, and an I/O cable with drive
mating connector to flying leads. Cables are
available in either 3-meter or 5-meter lengths.
Starter Kit
Tolomatic offers a Starter Kit (Part No. 3604-
9044) for use with optional USB computer
connections. The kit includes:
USB to RS-232 converter
Adapter cable for RJ12 to D-sub
Tolomatic Motion Interface Software CD

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• 2-1 •
Environment, Dimensions & Mounting
2
2.1 Operating Environment
The ACS Drive is designed to be operated in ambient conditions from 0° – 40°C
(32° – 104°F), and humidity from 0 – 90% non-condensing. There is no ingress
protection (IP) for the drive, so it is important to protect the drive from coming
in contact with water or other conductive contamination. In addition, proper
ESD procedures should be observed to prevent static discharge and damage to
electronic components.
ACS Drive Operating Conditions
Ambient Temperature 77° F, 25° C Nominal
Operating Temperature 32°-104° F, 0°-40° C Non Freezing
Storage Temperature 32°-158° F, 0°-70° C
Humidity 0-90% non-condensing
Table 2-1: ACS Drive Operating Conditions
3.55 [90.2] (2) 0.80
[20.3]
(2)
5.80
[147.3]
4.29 [109.0] 0.88
[22.2]
(2)
0.12
[2.9]
TYP.
Ø.17
[4.3]
TYP.
1.38
[34.9]
PART #:
MODEL #:
SERIAL #:
www.tolomatic.com Made in U.S.A.
RoHS
COMPLIANT
Figure 2-1: ACS Drive Dimensions
WARNING!
Do not expose the drive to
conductive contaminants,
moisture, or exceed
temperature ratings.
2.2 ACS Drive Dimensions

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• 2-2 •
2: EnvironmEnt, DimEnsions & mounting
The drive/controller is intended to be mounted vertically to provide the vents with
enough clearance on the top and bottom of the drive to allow for air flow. The metal
bracket should also be mounted to a metal surface for best thermal dissipation.
A 2-inch head space is recommended from the drive vents to another surface to
ensure the proper ambient temperature ratings are maintained.
It is recommended to have a minimum of 1-inch spacing between drives. This
spacing may be relaxed providing the ambient temperature is kept within limits and
the drive is mounted to a metal surface suitable enough to heat sink the drives.
Clearance for
Air Vents
Clearance for
Air Vents
Metal Mounting
Surface
Metal Mounting
Surface
FLAT MOUNTBOOK MOUNT
Figure 2-2 Mounting the ACS Drive
2.3 Mounting the ACS Drive

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• 3-1 •
Starter Kit
3
3.1 Starter Kit
Tolomatic offers a basic Starter Kit for the ACS Drive that can be used to convert a
USB connection to a serial port.
The kit includes an RJ12 cable, a D-sub to RJ converter, a USB to RS232 converter
and a CD with the Tolomatic Motion Interface software.
ACS Drive Starter Kit: PN 3604-9044
ITEM TOLOMATIC PART NUMBER MFR PART NUMBER
RJ12 Cable 3604-1783 Assmann PN:
AT-S-26-6/6/B-7/R-R
D-sub to RJ Converter 3604-1782 Assmann PN:
AT-23065-R
USB to RS232 Converter 3604-1795 Keyspan PN:
USA19-HS
Tolomatic Motion Interface
Software CD
3604-9526 –
Table 3-1: ACS Drive Starter Kit Contents
Tolomatic also offers a Programming Cable Kit (3604-9043) which includes the
RJ12 cable and D-sub to RJ12 Converter.

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• 3-2 •
3: Starter Kit
The D-sub to RJ12 converter should to be wired as follows:
WIRE COLOR D-SUB
Yellow 2
Green 3
Red 4
Black 5
White 7
Table 3-2: D-Sub to RJ12 Converter Wiring
NOTE: The brown wire is not used.
NOTE: Pinout assumes RJ12 cable is reversed.

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• 4-1 •
4.1 ACS Drive and Actuator Basic Setup
Figure 3-1 shows the simple setup of the ACS Drive, the Tolomatic ERD actuator
and the necessary cables and power source.
Figure 3-1: ACS Drive and ERD Actuator– Basic Setup
Please refer to the following sections and page numbers for cable part numbers
and wiring specifications:
Motor Power Cable: Section 5– pages 5-1 to 5-2
Encoder Cable: Section 5– pages 5-2 to 5-3
I/O Cable: Section 5– pages 5-3 to 5-4
RS-232 Cable: Section 5– page 5-5
For recommended power supplies: Section 6– pages 6-6 to 6-8
ACS Drive Setup
4
SUPPLIED
POWER SOURCE
24Vdc
RS-232 Cable to PC
Customer Supplied Power Cable
to Power Input on Drive
I/O Cable from Drive
to PLC
Encoder Cable from Drive
to Motor Encoder
Motor Power Cable from Drive
to Motor

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• 4-2 •
4: ACS Drive/Controller Setup
4.1.1 Setup Procedures
1. Install drive/controller and actuator into appropriate fixtures.
2. Wire the 24Vdc power supply to the drive. See Section 6: Power Supply
Selection.
3.
Wire input and output signals to the desired logic device. See Section 5:
Connections and Cables.
4. Attach motor and encoder cables.
5. Attach serial programming cable and install the Tolomatic Motion Interface
software.
6. Configure ACS Drive.
7. Program the logic device.

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• 5-1 •
All cables for the ACS Drive can be ordered through Tolomatic with the exception of the
power supply. When using cables other than those provided by Tolomatic, reference the
cable mating connector style to ensure the proper cabling is supplied.
6
3
4
1
Figure 5-1: Motor Power Connection on ACS Drive
PIN NUMBERS SIGNAL CABLE WIRE COLOR
1Motor A+ Red
2 Shield Shield
3Motor B+ Green
4Motor A- White
6Motor B- Black
Table 5-1: Motor Power Connection pinouts
Connections & Cables
5
5.1 Connections and Cables Overview
MOTOR
CONNECTION RS232
COM PORT
ENCODER
CONNECTION
I/O
CONNECTION
RS485
COM PORT
POWER
CONNECTION
ETHERNET
PORTS
5.2 Motor Power Connection and Cables
WARNING!
Do not connect or
disconnect motor cables
while the drive is powered.
LED
INDICATORS

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• 5-2 •
5: connections & cables
The ACS Drive has a maximum output of 2.5A peak.
ALL CONDUCTORS ARE 20 AWG
USE OVERALL SHIELD WITH 20 AWG DRAIN WIRE
CONDUCTOR COLORS ARE UNIQUE
RoHS COMPLIANT
MUST BE RATED 60°C OR BETTER
COLOR OF JACKET IS GRAY
100V MIN WORKING VOLTAGE
CABLE TO BE TESTED FOR CONTINUITY AND SHORTS
BAG INDIVIDUALLY
01
BLK
WHT
GRN
RED
TYCO P/N:
794954-6
TYCO P/N:
1586000-6
2
6
4
3
1
2
6
4
3
1
196.85 [5000.0]
1.00 MAX.
[25.40 MAX.] 1.00 MAX. [25.40 MAX.]
1.00
[25.40] 1.00 [25.40]
TYCO P/N: 1586000-6 TYCO P/N: 794954-6
SHRINK TUBING
01
196.85
5000.0
Figure 5-2: Motor Power Cable 3604-1767/1766
CABLE TOLOMATIC
PART NO.
DRIVE MATING
CONNECTOR
DRIVE
CONTACTS
MOTOR
MATING
CONNECTOR
MOTOR
CONTACTS
Motor Power: 3-meter 3604-1766 Tyco PN:
794954-6
Tyco PN:
1586315-3
Tyco PN:
1586000-6
Tyco PN:
1586314-3
Motor Power: 5-meter 3604-1767 Tyco PN:
794954-6
Tyco PN:
1586315-3
Tyco PN:
1586000-6
Tyco PN:
1586314-3
Table 5-2: Motor Power Cable and Connector Parts
The ACS Drive has an encoder port that supports differential quadrature encoders.
Single ended encoders may be used with additional external circuitry. It is highly
recommeneded to use differential encoders as they are more resistant to noise issues.
The drive can supply +5Vdc power to the feedback device up to 100mA.
1
2 14
13

Figure 5-3: Encoder Connection on ACS Drive
PIN NUMBERS SIGNAL CABLE WIRE COLOR
1ENC A+ Blue
2ENC A- Orange
3ENC B+ Yellow
4ENC B- Gray
5 NA NA
6 NA NA
9Signal Ground Black
12 +5Vdc Red
13 Case Ground NA
Table 5-3: Encoder Connection pinouts
5.3 Encoder Connection and Cable

Tolomatic Hardware & Installation Guide: ACS Drive/Controller
• 5-3 •
5: connections & cables
1
2
3
4
5
9
1
2
12
3
MOLEX P/N:
51021-0600 JST P/N: PHDR-14VS
6
BLK
BLU
ORG
RED
YEL
GRY 4
01
118.11 [3000.0]
MOLEX P/N: 51021-0600 JST P/N: PHDR-14VS
SHRINK TUBING
ALL CONDUCTORS ARE 20 AWG
USE OVERALL SHIELD WITH 20 AWG DRAIN WIRE
CONDUCTOR COLORS ARE UNIQUE
RoHS COMPLIANT
MUST BE RATED 60°C OR BETTER
COLOR OF JACKET IS GRAY
100V MIN WORKING VOLTAGE
CABLE TO BE TESTED FOR CONTINUITY AND SHORTS
BAG INDIVIDUALLY
Figure 5-4: Encoder Cable 3604-1768
CABLE TOLOMATIC
PART NO.
DRIVE MATING
CONNECTOR
DRIVE MATING
CONTACTS
ENCODER
MATING
CONNECTOR
ENCODER
MATING
CONTACTS
Encoder: 3-meter 3604-1768 JST PN:
PHDR-14VS
JST PN:
SPHD-001T-P0.5
Molex PN:
51021-0600
Molex PN:
50079-8100
Encoder: 5-meter 3604-1769 JST PN:
PHDR-14VS
JST PN:
SPHD-001T-P0.5
Molex PN:
51021-0600
Molex PN:
50079-8100
Table 5-4: Encoder Cable and Connector Parts
1
2
29
30
Figure 5-5: I/O Connection on ACS Drive
PIN NUMBERS SIGNAL CABLE WIRE COLOR
1Input ISO 1 Red/Black/White
2Input ISO 2 Orange/Green
3Input ISO 3 Red/White
4Input ISO 4 Green/White
5Input ISO 5 Blue/White
6Input ISO 6 White/Black/Red
7Input ISO 7 White/Red
8Input ISO 8 Orange/Red
9Input ISO COM Green/Black
10 Output 1 - Red/Black
11 Output 1 + White
12 Output 2 - White/Black
13 Output 2 + Blue
14 Output 3 - Blue/Black
15 Output 3 + Orange
5.4 I/O Connection and Cable