Tolomatic ACS Manual

HARDWARE & INSTALLATION
GUIDE
LINEAR SOLUTIONS MADE EASY
LINEAR SOLUTIONS MADE EASY
3604-4173_00_ACS_HDWINSTL
ACS – Actuator Control Solutions
Stepper Drive/Controller and Motors
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Tolomatic reserves the right to change the design or operation
of the equipment described herein and any associated motion
products without notice. Information in this document is
subject to change without notice.
201102031042
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Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller i
Contents
List of Figures ..................................................................................................iii
List of Tables....................................................................................................iv
Health and Safety Regulations........................................................................vi
Safety Symbols .............................................................................................v
EMC Wiring Guidelines ................................................................................ vii
Proper and Safe Use of Product ................................................................... vii
Handling and Unpacking ............................................................................. viii
Product Warnings.......................................................................................viiii
1. Product Overview ..................................................................................1-1
1.1 The ACS Stepper Drive/Controller for Actual Control Solutions ...............1-1
1.1.1 The ACS Stepper Drive/Controller Basic Overview .........................1-1
1.1.2 Optional Accessories .................................................................. 1-1
2. Environment, Dimensions & Mounting .................................................2-1
2.1 Operating Environment ........................................................................2-1
2.2 Dimensions ........................................................................................2-1
2.3 Mounting the ACS Drive/Controller .......................................................2-2
3. Starter Kit ...............................................................................................3-1
4. ACS Drive/Controller Setup ...................................................................4-1
4.1 ACS Drive/Controller and Actuator Basic Setup .....................................4-1
4.1.1 Setup Procedures .......................................................................4-2
5. Connections & Cables ...........................................................................5-1
5.1 Connections & Cables Overview ..........................................................5-1
5.2 Motor Power Connection and Cable .....................................................5-1
5.3 Encoder Connection and Cable ............................................................5-2
5.4 I/O Connection and Cable ....................................................................5-3
5.5 Input Power Connection ......................................................................5-4
5.6 RS-232 Connection ............................................................................5-5
5.7 RS-485 Connection ............................................................................5-6
5.8 Ethernet Connection ............................................................................5-6
5.9 Cable Routing .....................................................................................5-7
6. Specifications and Wiring .....................................................................6-1
6.1 Digital Inputs.....................................................................................6-1
6.1.1 Specifications .............................................................................6-1
6.1.2 Typical Wiring Diagrams ..............................................................6-2
6.2 Digital Outputs ..................................................................................6-2
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ii Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller
6.2.1 Specifications .............................................................................6-2
6.2.2 Typical Wiring Diagrams ..............................................................6-3
6.3 Input Power ......................................................................................6-3
6.3.1 Drive Specifications ....................................................................6-4
6.3.2 Typical Input Power Wiring ..........................................................6-4
6.3.3 Power Supply Selection ...............................................................6-5
6.3.4 Suggested Power Supplies ..........................................................6-5
7. I/O Timing Diagrams ............................................................................7-1
7.1 I/O Timing Diagrams..........................................................................7-1
7.1.1 Move Timing Rules .....................................................................7-2
8. Move Select Logic ................................................................................8-1
8.1 Move Select Logic Tables ..................................................................8-1
9. LED Codes and Faults ..........................................................................9-1
9.1 LED Codes ........................................................................................9-1
9.2 Fault Descriptions and Recovery ........................................................9-1
10. Troubleshooting ..................................................................................10-1
10.1.1 Troubleshooting the ACS Drive/Controller .....................................10-1
Appendix 1 ..................................................................................................A1-1
Motors ..................................................................................................A1-1
Appendix 2 ..................................................................................................A2-1
Product Warranty ..................................................................................A2-1
CONTENTS
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Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller iii
List of Figures
Figure 2-1 Mounting the ACS Drive/Controller ........................................................ 2-1
Figure 3-1 ACS Drive/Controller and ERD Actuator Basic Setup ............................... 3-1
Figure 5-1 Motor Power Connection on ACS Drive/Controller................................... 5-1
Figure 5-2 Motor Power Cable 3604-1767/1766 ................................................... 5-2
Figure 5-3 Encoder Connection on ACS Drive/Controller ......................................... 5-2
Figure 5-4 Encoder Cable 3604-1768 ................................................................... 5-3
Figure 5-5 I/O Connection on ACS Drive/Controller ................................................. 5-3
Figure 5-6 I/O Cable 3604-1770 ........................................................................... 5-4
Figure 5-7 Input Power Connection ........................................................................ 5-4
Figure 5-8 RS-232 Connection .............................................................................. 5-5
Figure 5-9 RS-232 Pin Connection ........................................................................ 5-5
Figure 5-10 RS-485 Connection for Future ACS Drive/Controller Programmability ...... 5-6
Figure 5-11 Ethernet Connection for Future ACS Drive/Controller Programmability ..... 5-6
Figure 5-12 Cable Routing for Top and Side Mounted Connectors ............................. 5-7
Figure 6-1 Digital Input Circuit ............................................................................... 6-1
Figure 6-2 Input Source (switched) Connection ....................................................... 6-1
Figure 6-3 Input Source (PNP) Connection ............................................................. 6-2
Figure 6-4 Input Sink (switched) Connection .......................................................... 6-2
Figure 6-5 Input Sink (NPN) Connection ................................................................. 6-2
Figure 6-6 Output Circuit ...................................................................................... 6-3
Figure 6-7 Digital Output Sinking Connection ......................................................... 6-3
Figure 6-8 Digital Output Sourcing Connection ....................................................... 6-3
Figure 6-9 ACS Drive/Controller Logic and Main Power Supplies ............................. 6-4
Figure 6-10 ACS Drive/Controller Single Supply – Main Power .................................. 6-4
Figure 6-11 ACS Drive/Controller External Cutoff Switch for Emergency Stop ............. 6-5
Figure 7-1 Input Requirement ................................................................................ 7-1
Figure 7-2 System Startup Timing ......................................................................... 7-1
Figure 7-3 Jog Move Timing .................................................................................. 7-1
Figure 7-4 Absolute & Incremental Move Timing..................................................... 7-2
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iv Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller
List of Tables
Table 3-1 ACS Starter Kit Contents ....................................................................... 3-1
Table 3-2 D-sub to RJ12 Converter Wiring ........................................................... 3-1
Table 5-1 Motor Power Connection PIN Outs ........................................................ 5-1
Table 5-2 Motor Power Cable and Connector Parts ............................................... 5-2
Table 5-3 Encoder Connection PIN Outs ............................................................... 5-2
Table 5-4 Encoder Cable and Connector Parts ...................................................... 5-3
Table 5-5 I/O Connection PIN Outs ....................................................................... 5-4
Table 5-6 I/O Cable and Connector Parts .............................................................. 5-4
Table 5-7 Input Power PIN Outs ........................................................................... 5-5
Table 5-8 Input Power Cable Parts ....................................................................... 5-5
Table 5-9 RS-232 PIN Outs and Connection ......................................................... 5-5
Table 5-10 RS-232 Cable Parts ............................................................................. 5-5
Table 6-1 Opto-isolated Digital Input Specifications ............................................... 6-1
Table 6-2 Digital Output Specifications ................................................................. 6-3
Table 6-3 Drive Specifications .............................................................................. 6-4
Table 6-4 Maximum Power Supply Current for Tolomatic Motors ............................ 6-5
Table 6-5 Recommended Switching Power Supplies ............................................. 6-6
Table 6-6 Recommended Linear Regulated Power Supplies ................................... 6-6
Table 6-7 Recommended Linear Unregulated Power Supplies ................................ 6-6
Table 6-8 Fuses .................................................................................................. 6-6
Table 8-1 4 Move Commands Mode Logic ............................................................ 8-1
Table 8-2 8 Move Commands Mode Logic ............................................................ 8-1
Table 8-3 16 Move Commands Mode Logic .......................................................... 8-2
Table 9-1 LED Indicators ...................................................................................... 9-1
Table 9-2 Safety Faults ........................................................................................ 9-1
Table 9-3 Critical Faults ....................................................................................... 9-2
Table 10-1 Troubleshooting Descriptions .............................................................. 10-1
Table A-1 Tolomatic Motor Specifications ............................................................ A1-1
Table A-2 Tolomatic Motor Part Numbers ............................................................ A1-1
Table A-3 Encoder Specifications ....................................................................... A1-1
Table A-4 NEMA 11 Motor Connection PIN Outs .................................................A1-2
Table A-5 NEMA 17 Motor Connection PIN Outs .................................................A1-2
Table A-6 NEMA 23 Motor Connection PIN Outs .................................................A1-2
Table A-7 Encoder Connections and Connector PIN Outs ..................................... A1-2
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Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller v
Health and Safety Regulations
Read completely through the applicable sections of the manual before the
equipment is unpacked, installed or operated. Pay careful attention to all of the
dangers, warnings, cautions and notes stated in the manual.
Serious injury to persons or damage to the equipment may result if the information
in the manual is not followed.
Safety Symbols
Items that are specifically marked DANGER!, WARNING!, CAUTION! or NOTE! are
arranged in a hierarchical system and have the following meaning:
DANGER!
Indicates a very hazardous situation which, if not avoided, could result in death or
serious injury. This signal word is limited to the most extreme situations.
WARNING!
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION!
Indicates a potentially hazardous situation which, if not avoided, may result in
property damage, minor or moderate injury.
CAUTION!
Indicates hot surfaces. Avoid contact.
NOTE!
Information that requires special attention is stated here.
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vi Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller
EMC Wiring Guidelines
Cable routing
It is recommended that the power and signal cables for the ACS drive/controller be
routed as far apart as possible to minimize system noise.
NOTE! The standard cables from Tolomatic are not flex rated and have a minimum
bend radius of 3.75 inches. Any repeated flexing or excessive bending can result in
broken conductors and intermittent faults.
Shielding and grounding
When cabling the system, shielded cables are recommended. The standard cables
provided by Tolomatic have an overall shield with drain wires. The metal angle
bracket on the drive/controller is also a case ground and should be tied to earth
ground. To minimize EMI and ensure system reliability, all shield drain wires from all
cables should be tied to a common earth ground.
Proper and Safe Use of Product
Protection circuits and external fuses
A fuse should be added to the input power line to protect the drive/controller and
power supply from any potential over current conditions that may occur. (See
Section 6: Specifications & Wiring, page 6-6)
Fail Safe Emergency Stop Recommendations
A means for a fail safe e-stop is highly recommended to ensure equipment and
personal safety. The e-stop should provide a means to remove main power from the
actuator to cease and prevent any unwanted motion.
Device Damage Prevention
To prevent permanent damage to the device, proper care should be taken not to
exceed published voltage, current, temperature, and load ratings. In addition, proper
wiring should be verified and safety measures checked before applying power.
Personal Safety
During normal operation the motor can become hot. It is highly recommended to
display proper safety notices and implement proper safety measures to prevent
contact with hot surfaces.
HEALTH AND SAFETY REGULATIONS
WARNING!
The manufacturer takes no
responsibility whatsoever
if the equipment is
modified or if the
equipment is used in any
way beyond performance
specifications.
Unauthorized
modifications or changes
to the equipment are
stricly forbidden and void
all warranties.
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Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller vii
HEALTH AND SAFETY REGULATIONS
Handling and Unpacking
When unpacking and handling, care should be taken not to drop the drive/controller
as this can damage the connectors and internal electronics.
Product Warnings
The following precautions should be observed to prevent erratic behavior or
damage:
• Do not short circuit the motor power at the power connector. Doing so may
damage the drive power electronics. The motor/cable is part of the current
regulation circuitry. For a short occurring in a motor, the motor leads should
provide enough resistance and inductance to prevent dangerous peak currents
from occurring.
• Do not reverse bias the power unit.
• Do not apply voltages above the maximum rated voltage.
• Do not expose drive to conductive contaminants, moisture, or excessive
temperature.
• Do not dissassemble or modify the drive/controller.
CAUTION!
Proper ESD measures
should be taken to avoid
static electricity from
contacting the signal and
power lines of the drive,
motor and encoder.
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1-1 Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller
Product Overview
1
1.1 The ACS Stepper Drive/Controller for Actuator Control Solutions
Tolomatic’s ACS drive/controller is a stepper drive and controller intended for use
with electric actuators. Tolomatic's Motion Interface software allows the user to
select the compatible Tolomatic electric linear actuator of choice. The software
automatically sets most of the necessary parameters to create the desired motion
of the selected actuator reducing setup and programming time. (See Tolomatic
Motion Interface Software Manual 3600-4167 for more information).
1.1.1 ACS Stepper Drive/Controller— Basic Overview
ACS Basic Drive/Controller (3604-9651) Capabilities
• 4, 8, or 16 move command modes
(absolute, incremental or jog) for infinite
position capability
• End point correction
• Zone output based on position
• Force limiting capacity
• Configurable digital I/O
(24 Vdc Opto-Isolated)(NPN or PNP)
• Compatible with most
24 Vdc stepper motors
• Adjustable motion profile parameters
(velocity, accel/decel, force). Parameters
are independently configurable for each
move
• Ability to reduce holding current for
energy savings
Dual EthErnEt ports
Digital i/0
rs232 CoM port
lED inDiCators
rs485 CoM port
Dual purposE hEat sink
powEr
ConnECtion
Motor powEr
FEEDbaCk
COMING SOON!
• Internal switch for daisy chaining up to 255 ACS axes
Protocols:
• Ethernet/IP • Modbus TCP • Ethernet TCP/IP
• 8 Digital Inputs
• 4 Digital Outputs
•24 Vdc Opto-Isolated
• NPN or PNP
• Configurable
• Drive Configuration Port
COMING SOON!
• Networking Port
• Removes heat from drive
for optimal performance
• Panel mounting
• 24Vdc
•24Vdc Stepper Motors
•Power & Fault indicators
•For Digital Encoder
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Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller 1-2
PRODUCT OVERVIEW :1
Future Capabilities Currently in Development
OPERATING MODES:
• Stepper mode (pulse/direction)
• Analog position mode (0-10Vdc or
4-20mA)
• Pneumatic modes
NETWORKING CAPABILITIES
• Ethernet protocols:
- Ethernet I/P for integration with
Allen Bradley PLCs
- Modbus TCP/RTU for integration
with most other PLCs & HMIs
- Ethernet TCP/IP
• Dual ethernet ports with internal
switch for daisy chaining
• Modbus RTU over RS-485
1.1.2 Optional Accessories
Cable Options
Tolomatic offers a motor power cable
with drive and motor mating connectors,
an encoder cable with drive and encoder
connectors, and an I/O cable with drive
mating connector to flying leads. Cables are
available in either 3-meter or 5-meter lengths.
Starter Kit
Tolomatic offers a Starter Kit (Part No. 3604-
9044) for use with optional USB computer
connections. The kit includes:
USB to RS-232 converter
Adapter cable for RJ12 to D-sub
Tolomatic Motion Interface Software CD
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2-1 Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller
Environment, Dimensions & Mounting
2
2.1 Operating Environment
The ACS drive/controller is designed to be operated in ambient conditions from
0° – 40°C (32° – 104°F), and humidity from 0 – 90% non-condensing. There is
no ingress protection (IP) for the drive, so it is important to protect the drive from
coming in contact with water or other conductive contamination. In addition, proper
ESD procedures should be observed to prevent static discharge and damage to
electronic components.
ACS Stepper Drive/Controller Operating Conditions
Ambient Temperature 77° F, 25° C Nominal
Operating Temperature 32°-104° F, 0°-40° C Non Freezing
Storage Temperature 32°-158° F, 0°-70° C
Humidity 0-90% non-condensing
Table 2-1: ACS Operating Conditions
3.55 [90.2] (2) 0.80
[20.3]
(2)
5.80
[147.3]
4.29 [109.0] 0.88
[22.2]
(2)
0.12
[2.9]
TYP.
Ø.17
[4.3]
TYP.
1.38
[34.9]
PART #:
MODEL #:
SERIAL #:
www.tolomatic.com Made in U.S.A.
RoHS
COMPLIANT
Figure 2-1: ACS Drive/Controller Dimensions
WARNING!
Do not expose the drive to
conductive contaminants,
moisture, or exceed
temperature settings.
2.2 ACS Drive/Controller Dimensions
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Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller 2-2
ENVIRONMENT, DIMENSIONS & MOUNTING : 2
The drive/controller is intended to be mounted vertically to provide the vents with
enough clearance on the top and bottom of the drive to allow for air flow. The metal
bracket should also be mounted to a metal surface for best thermal dissipation.
A 2-inch head space is recommended from the drive vents to another surface to
ensure the proper Ambient temperature ratings are maintained.
It is recommended to have a minimum of 1-inch spacing between drives. This
spacing may be relaxed providing the ambient temperature is kept within limits and
the drive is mounted to a metal surface suitable enough to heat sink the drives.
Clearance for
Air Vents
Clearance for
Air Vents
Metal Mounting
Surface
Metal Mounting
Surface
FLAT MOUNTBOOK MOUNT
Figure 2-1 Mounting the ACS Drive/Controller
2.3 Mounting the ACS Drive/Controller
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3-1 Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller
Starter Kit
3
3.1 Starter Kit
Tolomatic offers a basic Starter Kit for the ACS stepper drive/controller that can be
used to convert a USB connection to a serial port.
The kit includes an RJ12 cable, a D-sub to RJ converter, a USB to RS232 converter
and a CD with the Tolomatic Motion Interface software.
ACS Drive/Controller Starter kit: PN 3604-9044
ITEM TOLOMATIC PART NUMBER MFR PART NUMBER
RJ12 Cable 3604-1783 Assmann PN:
AT-S-26-6/6/B-7/R-R
D-sub to RJ Converter 3604-1782 Assmann PN:
AT-23065-R
USB to RS232 Converter 3604-1795 Keyspan PN:
USA19-HS
Tolomatic Motion Interface
Software CD
3604-9526 –
Table 3-1: ACS Starter Kit Contents
Tolomatic also offers a Programming Cable Kit (3604-9043) which includes the
RJ12 cable and D-sub to RJ12 Converter.
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Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller 3-2
STARTER KIT : 3
The D-sub to RJ12 converter should to be wired as follows:
WIRE COLOR D-SUB
Yellow 2
Green 3
Red 4
Black 5
White 7
Table 3-2: D-Sub to RJ12 Converter Wiring
NOTE: The brown wire is not used.
NOTE: Pinout assumes RJ12 cable is reversed.
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4-1 Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller
4.1 ACS Drive/Controller and Actuator Basic Setup
Figure 3-1 shows the simple setup of the ACS Drive/Controller, the Tolomatic ERD
actuator and the necessary cables and power source.
Figure 3-1: ACS Drive/Controller and ERD Actuator– Basic Setup
Please refer to the following sections and page numbers for cable part numbers
and wiring specifications:
Motor Power Cable: Section 5– pages 5-1 to 5-2
Encoder Cable: Section 5– pages 5-2 to 5-3
I/O Cable: Section 5– pages 5-3 to 5-4
RS-232 Cable: Section 5– page 5-5
For recommended power supplies: Section 6– pages 6-5 to 6-6
ACS Drive/Controller Setup
4
SUPPLIED
POWER SOURCE
24Vdc
RS-232 Cable to PC
Customer Supplied Power Cable
to Power Input on Drive
I/O Cable from Drive
to PLC
Encoder Cable from Drive
to Motor Encoder
Motor Power Cable from Drive
to Motor
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Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller 4-2
ACS DRIVE/CONTROLLER SETUP : 4
4.1.1 Setup Procedures
1. Install drive/controller and actuator into appropriate fixtures.
2. Wire the 24Vdc power supply to the drive. See Section 6: Power Supply
Selection.
3.
Wire input and output signals to the desired logic device. See Section 5:
Connections and Cables.
4. Attach motor and encoder cables.
5. Attach serial programming cable and install the Tolomatic Motion Interface
software.
6. Configure ACS Drive/Controller.
7. Program the logic device.
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5-1 Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller
All cables for the ACS Drive/Controller can be ordered through Tolomatic with the
exception of the power supply. When using cables other than those provided by
Tolomatic, reference the cable mating connector style to ensure the proper cabling
is supplied.
6
3
4
1
Figure 5-1: Motor Power Connection on ACS Drive/Controller
PIN NUMBERS SIGNAL CABLE WIRE COLOR
1 Motor A+ Red
2 Shield Shield
3 Motor B+ Green
4 Motor A- White
6 Motor B- Black
Table 5-1: Motor Power Connection PIN Outs
Connections & Cables
5
5.1 Connections and Cables Overview
MOTOR
CONNECTION RS232
COM PORT
ENCODER
CONNECTION
I/O
CONNECTION
RS485
COM PORT
POWER
CONNECTION
FUTURE ETHERNET
EXPANSION
5.2 Motor Power Connection and Cables
WARNING!
Do not connect or
disconnect motor cables
while the drive is powered.
LED
INDICATORS
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Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller 5-2
CONNECTIONS & CABLES : 5
The ACS Drive/Controller has a maximum output of 2.5A peak.
ALL CONDUCTORS ARE 20 AWG
USE OVERALL SHIELD WITH 20 AWG DRAIN WIRE
CONDUCTOR COLORS ARE UNIQUE
RoHS COMPLIANT
MUST BE RATED 60°C OR BETTER
COLOR OF JACKET IS GRAY
100V MIN WORKING VOLTAGE
CABLE TO BE TESTED FOR CONTINUITY AND SHORTS
BAG INDIVIDUALLY
01
BLK
WHT
GRN
RED
TYCO P/N:
794954-6
TYCO P/N:
1586000-6
2
6
4
3
1
2
6
4
3
1
196.85 [5000.0]
1.00 MAX.
[25.40 MAX.] 1.00 MAX. [25.40 MAX.]
1.00
[25.40] 1.00 [25.40]
TYCO P/N: 1586000-6 TYCO P/N: 794954-6
SHRINK TUBING
01
196.85
5000.0
Figure 5-2: Motor Power Cable 3604-1767/1766
CABLE TOLOMATIC
PART NO.
DRIVE MATING
CONNECTOR
DRIVE
CONTACTS
MOTOR
MATING
CONNECTOR
MOTOR
CONTACTS
Motor Power: 3-meter 3604-1766 Tyco PN:
794954-6
Tyco PN:
1586315-3
Tyco PN:
1586000-6
Tyco PN:
1586314-3
Motor Power: 5-meter 3604-1767 Tyco PN:
794954-6
Tyco PN:
1586315-3
Tyco PN:
1586000-6
Tyco PN:
1586314-3
Table 5-2: Motor Power Cable and Connector Parts
The ACS Drive/Controller has an encoder port that supports differential quadrature
encoders. Single ended encoders may be used with additional external circuitry. It is
highly recommeneded to use differential encoders as they are more resistant to noise
issues. The drive can supply +5Vdc power to the feedback device up to 100mA.
1
2 14
13
Figure 5-3: Encoder Connection on ACS Drive/Controller
PIN NUMBERS SIGNAL CABLE WIRE COLOR
1 ENC A+ Blue
2 ENC A- Orange
3 ENC B+ Yellow
4 ENC B- Gray
5 NA NA
6 NA NA
9 Signal Ground Black
12 +5Vdc Red
13 Case Ground NA
Table 5-3: Encoder Connection PIN Outs
5.3 Encoder Connection and Cable
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5-3 Tolomatic Hardware & Installation Guide: ACS Stepper Drive/Controller
1
2
3
4
5
9
1
2
12
3
MOLEX P/N:
51021-0600 JST P/N: PHDR-14VS
6
BLK
BLU
ORG
RED
YEL
GRY 4
01
118.11 [3000.0]
MOLEX P/N: 51021-0600 JST P/N: PHDR-14VS
SHRINK TUBING
ALL CONDUCTORS ARE 20 AWG
USE OVERALL SHIELD WITH 20 AWG DRAIN WIRE
CONDUCTOR COLORS ARE UNIQUE
RoHS COMPLIANT
MUST BE RATED 60°C OR BETTER
COLOR OF JACKET IS GRAY
100V MIN WORKING VOLTAGE
CABLE TO BE TESTED FOR CONTINUITY AND SHORTS
BAG INDIVIDUALLY
Figure 5-4: Encoder Cable 3604-1768
CABLE TOLOMATIC
PART NO.
DRIVE MATING
CONNECTOR
DRIVE MATING
CONTACTS
ENCODER
MATING
CONNECTOR
ENCODER
MATING
CONTACTS
Encoder: 3-meter 3604-1768 JST PN:
PHDR-14VS
JST PN:
SPHD-001T-P0.5
Molex PN:
51021-0600
Molex PN:
50079-8100
Encoder: 5-meter 3604-1769 JST PN:
PHDR-14VS
JST PN:
SPHD-001T-P0.5
Molex PN:
51021-0600
Molex PN:
50079-8100
Table 5-4: Encoder Cable and Connector Parts
1
2
29
30
Figure 5-5: I/O Connection on ACS Drive/Controller
PIN NUMBERS SIGNAL CABLE WIRE COLOR
1 Input 1 Red/Black/White
2 Input 2 Orange/Green
3 Input 3 Red/White
4 Input 4 Green/White
5 Input 5 Blue/White
6 Input 6 White/Black/Red
7 Input 7 White/Red
8 Input 8 Orange/Red
9 Input COM Green/Black
10 Output 1 - Red/Black
11 Output 1 + White
12 Output 2 - White/Black
13 Output 2 + Blue
14 Output 3 - Blue/Black
15 Output 3 + Orange
5.4 I/O Connection and Cable
5: CONNECTIONS & CABLES
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