Toro 41339 User manual

FormNo.3357-963RevB
BBAComplianceKit
forMulti-Pro1250TurfSprayer
ModelNo.41339
InstallationInstructions
Note:Teontapeisusedduringtheinstallationofthiskit.Thetapeisusedtowrapthreadsofttingsbefore
assembly.Threadsshouldbewrappedfromlefttoright,startingatthebaseandtravelingtothetipoftting(if
lookingdowntheaxisofatting,tapeshouldbewrappedclockwisefrombacktofront).
Note:Anon-petroleumbasedlubricant,suchasvegetableoil,willberequiredfortheinstallationofthiskit.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
•TheComplianceKitcomprisesthreeseparate
kits:theSprayGunKit,theRinseKitandtheCE
compliancekit.Thefollowingsetupinstructions
installeachkitinordertokeeppartsfromseparately
packagedkitstogetherduringinstallationforclarity.
Itisacknowledgedtheresultinginstructionsthat
followhavestepsthatreworkinstallationsperformed
inprecedingsteps.
•Disregardanyinstallationinstructionsfoundin
thoseindividualkits.
•Loosepartsnotpackagedwithinindividualkitsare
denotedasBBAkitpartsinthiskit.
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparingthemachine.
Hosehook,singlebend1
Spraygunbracket1
Carriagebolt(5/16x3/4inch)2
2Locknut(5/16inch)2
Installthehosehooks(SprayGunKit).
Controlvalve1
Controlvalvebracket1
Phillipsscrew2
Supportbracket(forMulti-ProSprayers)1
Flange-headbolt(1/4x3/4inch)4
Flangenut(1/4inch)4
Teeassembly1
Pressuregauge1
Barbedtting(1/2inch)1
3
Retainerfork,large1
Installthecontrolvalve(SprayGunKit).
Hose,long1
O-ring,smallclear1
Spraygun1
4Hoseclamp,small1
Installthespraygun(SprayGunKit).
Bulkhead1
5Plasticringnut1
Installtherinsetankbulkheadtting
(RinseKit).
©2007—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved

ProcedureDescriptionQty.Use
Rinsenozzletube1
Plasticthreads2
Nozzlebulb1
Bulkhead1
O-ring,largeclear1
O-ring,smallblack1
Plasticringnut1
60degreetting1
1/2inchconnectortting1
Plasticretainerring1
Retainernut,large1
Retainernut,small1
Retainernut,medium1
Hosebarbtting1
O-ring,clearsmall2
6
Hoseclamp1
InstalltheRinseNozzle(RinseKit)
Decal,107-8784,rinsetankvalve1
Decal,107-8785,rinsenozzlevalve1
Rinsetankvalve1
Rinsenozzlevalve1
Reducer1
7
Retainerfork,large4
Installthevalves(RinseKit).
Suctionhose1
Rinsetanksuctionhose1
Rinsenozzlehose1
Retainerfork,small3
Retainerfork,large1
8
Plastictie3
Installthehoses(RinseKit).
Flangebolt(5/16x3/4inch)2
9Flangenut(5/16inch)2
Installthebatterycoverfasteners(CE
Kit).
Horn1
Bolt(5/16x3/4inch)1
10Locknut(5/16inch)1
Installthehorn(CEKit).
11Decal104-6957,horn1Applythehorndecal(CEKit).
Decal108-3308,Multi-Pro12001
121ApplytheSpray-Pro™decal(CEKit).
Taillight1
Taillightbracket1
Palnut(1/4inch)2
Bolt(5/16x3/4inch)2
13
Locknut(5/16inch)2
Installthetaillightandbracket(CEKit).
14Decal,104-8904boom2Applythedecalsonthebooms(CEKit).
Hornbuttonassembly1
Wireharness1
15Plasticties7
Installthewireharnessandhornbutton
(CEKit).
1
Bolt(3/16x5/8inch)2
Lockwasher2
16Nut(3/16inch)2
Installthebrakeswitch(CEKit).
2

ProcedureDescriptionQty.Use
17Pressuregauge1Installthepressuregauge(BBAKit).
Pressurelter1
Spring1
Ball1
Reducer,red1
18
Hose,lterush1
Assemblethepressurelter(BBAKit)
Pressureltermount1
Bolt(5/16x1inch)4
Washer(5/16inch)4
19Flangenut(5/16inch)4
Mountthepressurelter(BBAKit).
Tankdrainassembly1
Lockwasher4
Locknut4
Template1
20
90degreeelbowtting1
Installthetankdrain(BBAKit).
Mixingtee1
Retainerforks,small3
Bypasshose1
211
Installthebypassline(BBAKit).
Filtersupplyhose1
22Manifoldsupplyhose1
Installthepressurelterhoses(BBA
Kit).
Straighttting,brass1
Teetting,metal1
23Pipeplug1
Installthepressuretap(BBAKit).
24Decal112-79061Installthedecal(BBAKit).
Retainerfork2
Straighthosebarb2
Bulkheadtting1
25T estbeaker1
Finishtheinstallation(BBAKit).
G005853
1
2
3
4
5
Figure1
BBAKitHoseLegend
1.Filterushhose4.Filtersupplyhose
2.Bypasshose5.Manifoldsupplyhose
3.Tankreturnhose
3

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Movethesprayerontoalevelsurface,settheparking
brake,stopthepump,stoptheengine,andremove
theignitionkey.
2.Drainthecontentsofthetanktoremoveany
solutioninlines.RefertotheOperator’sManualfor
moreinformation.
Note:Takecautionwhiledisconnectinganyhoses
duringtheinstallationofthiskitandhaveacatch
bucketreadyforanysolutionsremaininginthehose.
Chemicalsarehazardousandcancause
personalinjury.
•Readthedirectionsonthechemicallabels
beforehandlingthechemicalsandfollow
allmanufacturerrecommendationsand
precautions.
•Keepchemicalsawayfromyourskin.
Shouldcontactoccur,washtheaffectedarea
thoroughlywithsoapandcleanwater.
•Weargogglesandanyotherprotective
equipmentrecommendedbythechemical
manufacturer.
2
InstallingtheHoseHooks
Partsneededforthisprocedure:
1Hosehook,singlebend
1Spraygunbracket
2Carriagebolt(5/16x3/4inch)
2Locknut(5/16inch)
Procedure
1.Removethefastenerssecuringtherightsideofthe
fronttankstrap(Figure2).
3
1
2
G005779
Figure2
1.Fronttankstrap3.Spraygunbracket
2.Hosehook
2.Installthehosehookandspraygunbracketasshown
inFigure2,using2carriagebolts(5/16x3/4inch)
andlocknuts(5/16inch).
3.Securethetankstrapusingthefastenersyou
removedpreviously.
4

3
InstallingtheControlValve
Partsneededforthisprocedure:
1Controlvalve
1Controlvalvebracket
2Phillipsscrew
1Supportbracket(forMulti-ProSprayers)
4Flange-headbolt(1/4x3/4inch)
4Flangenut(1/4inch)
1Teeassembly
1Pressuregauge
1Barbedtting(1/2inch)
1Retainerfork,large
Procedure
1.Removehoselargeretainerforktodisconnectthe
boomsupplyhosefromthesupplytee(Figure3).
G005780
2
1
3
4
5
Figure3
1.Supplytee4.Tubetting
2.Hoseretainer5.Boomsupplyhose
3.Pressuregaugetube
2.Removethefourscrewssecuringthesupplyteeto
themountingbracket(Figure4).Removethesupply
teeandhoses.
2
2
1
G005781
Figure4
1.Supplyteemounting
bracket
2.Screws
3.Installthenewcontrolvalveintotheopenport
onthesupplyteeandsecureitwithanewretainer
(Figure5).
G005782
2 4 1
3
Figure5
1.ControlValve3.Boomhose
2.Retainerfork,new4.Retainerfork,existing
4.Connecttheboomhoseyoudisconnectedinstep1
totheopenportonthecontrolvalveandsecureit
withtheretaineryouremovedin1(Figure5).
5.Removethe2boltssecuringthesupplyteemounting
brackettothevehicle.Retainthefasteners.
6.Installthecontrolvalvebracketbetweenthesupply
teebracketandthevehicle(Figure6).
5

4 2 3
1
G005783
Figure6
1.Supplyteemounting
bracket
3.Bolt
2.Controlvalvebracket4.Mountingframe
7.Securethesupplyteebracketandcontrolvalve
brackettothemountingframeusingtheboltsyou
removedin5(Figure6).
8.Securethesupplyteebracketandcontrolvalve
bracketusingthescrewsyouremovedinstep2.
9.Securethecontrolvalvetothebracketwithtwo
Phillipsscrews.
10.InstallthesupportbracketasshowninFigure7,
using4ange-headbolts(1/4x3/4inch)and4
angenuts(1/4inch).
G005784
4
1
4
2
3
Figure7
1.Controlvalvebracket3.Flange-headbolt(1/4x
3/4inch)
2.Supportbracket4.Flangenut(1/4inch)
11.Connectthelargeadapterendoftheteeassemblyto
thecontrolvalve(Figure8).
1
3
2
3
4
7
6
5
G005785
Figure8
Teeassemblyshownexploded
1.Adapter5.Reducerassembly
2.Largeplasticnut6.Plasticnut
3.LargeO-ring7.Reducernipple
4.Tee
12.Turnthelargeplasticnuttosecuretheteeassembly
tothecontrolvalve(Figure8).
13.WrapTeontapearoundthethreadsofthepressure
gauge(Figure9).
1
2
3
G005786 4
Figure9
1.Pressuregauge3.Longhose
2.Wrappedthreads4.O-ring,smallclear
14.Installthepressuregaugeintotheopenporttothe
rightofthecontrolvalve(Figure9).
6

4
InstallingtheSprayGun
Partsneededforthisprocedure:
1Hose,long
1O-ring,smallclear
1Spraygun
1Hoseclamp,small
Procedure
1.Locatethesmall,clearO-ringinloosepartsand
lubricateitusinganon-petroleumbasedlubricant
suchasvegetableoil.InstalltheO-ringbetweenthe
longhoseandcontrolvalveassembly(Figure9).
2.Connectthethreadedttingontheendofthelong
hosetothecontrolvalveassembly(Figure9).
3.Removeanyplugsinthefreeendofthehose.Then
connectthelonghosetothettingonthegun
(Figure10).
G005787
1
2
3
Figure10
1.Spraygun3.Hose
2.Hosetting
4.Securetheendofthehosewithasmallhoseclamp.
5.Wrapthehosearoundthehooksonthetankand
placethesprayguninthegunbracket.
5
InstallingtheRinseTank
BulkheadFitting
Partsneededforthisprocedure:
1Bulkhead
1Plasticringnut
Procedure
1.Removethefastenersecuringtherightsideofthe
fronttankstraptothemaintankassembly.
Note:Retainallpartsandfasteners.
2.Liftthefronttankstrapandremovetherinsetank
(Figure11).Removethecapfromtherinsetank
andretain.
2
1
4
5
6
7 3
G005788
Figure11
1.Rinsetank5.Washer
2.Maintank6.Locknut
3.Frontstrap7.Cap,rinsetank
4.Bolt
3.Turntherinsetankupsidedownandlocatethedrill
pointintanksumparea.
4.Drillaholeinthesumpoftherinsetankusinga5.4
cm(2-1/8inch)holesaw.
Important:Donotelongatetheopening.An
elongatedopeningwillnotbesealedcorrectly
bythebulkheadttingyettobeinstalledand
therinsesystemwillleak.
5.Useabladetocleantheplasticburrsandexcess
materialfromthedrilledhole.
7

6.Turnthetankrightsideupandusecompressedair
toblowoutanydebrisdepositedinthetank.
Important:Debrisleftinsideatankcanclog
anddamagethespraysystemduringoperation.
7.Insertthebulkheadttingthroughtopopeningand
maneuveritintoplacesothatthesealsideofthe
bulkheadttingisincontactwiththeinteriorofthe
drilledtankopening(Figure12).
2
3
7
5
1
2
3
7
4
6
4
6G005789
Figure12
1.Rinsetank5.Retainerforkholes,
correctorientation
2.Bulkhead6.Retainerfork
3.O-ring,clear7.Sump,rinsetank
4.Plasticnut
8.Securethenewbulkheadttingtotherinsetank
usingtheplasticnutinloosepartsasshownin
Figure12.
Note:Thesealmustbeseatedbetweenthetting
andtankaroundtheentirecircumferenceofthehole
edge(Figure12).
Note:Orientatethebulkheadsothattheretainer
forkwillcomefromthefronttothebackofthe
machine(Figure12).
9.Installtherinsetankcap.
10.Installtherinsetankassemblywiththenewtting
tothemachine.
11.Securethetankusingthefronttankstrapand
fastenersremovedpreviously.
6
InstallingtheRinseNozzle
Partsneededforthisprocedure:
1Rinsenozzletube
2Plasticthreads
1Nozzlebulb
1Bulkhead
1O-ring,largeclear
1O-ring,smallblack
1Plasticringnut
160degreetting
11/2inchconnectortting
1Plasticretainerring
1Retainernut,large
1Retainernut,small
1Retainernut,medium
1Hosebarbtting
2O-ring,clearsmall
1Hoseclamp
DrillingtheMainTank
1.Openthetanklidandremovethestrainerbasket.
2.Locatethetankridgeareatothebackandrightof
themaintanklid.
3.Measure6.4cm(2-1/2inches)fromtheridgeedges
asshowninFigure13.Markthetankatthatspot.
Note:Thetankmayalreadyhaveadrillpointat
thespotbeingmeasured.Usethisindentation,if
present,todrillthehole.
8

G005790
1
2
3
4
4
Figure13
1.Maintanklid3.Drillpoint
2.Tankridge,backandright
oflid
4.6.4cm(2-1/2inches)
Note:Placeareceptacleinsidethetankandbelow
theareatobedrilledtocatchanydebriscreated
duringthedrillingprocess.
Important:Debrisleftinsideatankcouldclog
anddamagethespraysystemduringoperation.
4.Drilla3.5cm(1-3/8inch)diameterholeinthetank
atthespotmarkedpreviously(Figure13).
5.Useabladetocleantheplasticburrsandexcess
materialfromtheholedrilled.
6.Cleananydebrisfromthedrillingprocessleftinside
thetank.
AssemblingtheRinseNozzle
1.Snapathreadedttingoveroneendoftherinse
tubeasshowninFigure14.
Important: Do not installthreadedttingson
bothendsoftherinsetubeatthistime.
1
2
3
G005791
Figure14
1.Rinsetube3.Rinsenozzlebulb
2.Threadedtting
2.Installtherinsenozzlebulboverthethreadedside
oftherinsetube(Figure14).
InstallingtheRinseNozzle
1.Locatetherinsenozzlebulkheadinlooseparts.If
thebulkheadisshippedassembled,disassembleas
showninFigure15.
A.Removetheplasticringnutfromthebulkhead.
B.Pushthelarge,clearO-ringonthebulkheadup
ushtotheangettingtokeepitseated.
C.RemovethelargeretainernutandO-ring
D.Retainallparts.
G005792
4
5
1
3
2
4
5
1
3
2
Figure15
1.Bulkheadtting4.Retainernut,large
2.Plasticringnut5.O-ring,smallblack
3.O-ring,largeclear
2.Installthebulkheadttingwiththesealfacingdown
intotheholedrilledinthemaintank(Figure16).
Important:Ensurethatthesealisseated
correctlybetweenthebulkheadangeandthe
tanksurface(Figure16).
1
2
3
4
5
6
G005793
Figure16
1.Bulkhead4.Maintank
2.Flange,bulkhead5.Threadedend,bulkhead
3.O-ring,clear6.Plasticringnut
3.Securethettingandseatthesealbyinstallingthe
plasticringnuttothethreadsofthettinginthe
tankinteriorandhandtightening(Figure16).
4.Installassembledrinsenozzleandtubeupthrough
thebulkheadttinginstalledinthemaintank
(Figure17).
9

Important: Do not installtheremaining
threadedttingontheendoftherinsetubeat
thistime.
G005794
5
4
1
3
2
Figure17
1.Bulkheadassembly4.O–ring,small,black
2.Rinsenozzleandtube
assembly
5.Retainernut,large
3.Maintanksurface
5.Installthesmall,blackO-ringandlargeretainernut,
whichyoupreviouslyremoved,overthetopofthe
un-threadedendoftherinsetubeprotrudingfrom
thebulkheadtting(Figure17).
Note:Donottightenthenutatthistime.
6.Adjusttherinsenozzleassemblypositionsothe
topoftheun-threadedendofthetubestands
approximately10cm(4inches)fromthetanksurface
(Figure18).
G005795
2
4
3
1
5
Figure18
1.Rinsenozzleassembly4.Retainernut,large
2.Un–threadedendoftube5.10cm(4inches)
3.Tanksurface
7.Setthetubeheightbytighteningthelargerretainer
nutinstalledabove(Figure18).
8.Snapthethreadedttingovertheremainingendof
therinsetube.
9.Installthe1/2inchmiddlettingintoplaceand
secureitwiththemediumretainernutfromloose
parts(Figure19).
G005796
1
2
3
4
5
6
Figure19
1.Threadedtting4.Retainernut,medium
2.Rinsetube5.O-ring,smallclear
3.1/2inchmiddletting6.60degreeelbow
10.Installasmall,clearO-ringintothe60degreeelbow
ttingandtheninstallthettingonto1/2inch
middletting.
11.Positiontheelbowttingsothatitfacestotheright
andtotherearofthemachine.
12.Usethefollowingproceduretoassembletherinse
nozzlehoseasshownin(Figure20).Locateasmall,
clearO-ring,thehosebarb,smallretainernut,metal
clamp,andrinsenozzlehoseinlooseparts.
G005797
1
2
3
45
Figure20
1.O-ring,smallclear4.Hoseclamp
2.Hosebarb5.Hose
3.Retainernut,small
A.Slidethehoseclamp,loose,overtherinsenozzle
hose.
B.InstalltheO-ringoverthebarbedendofthe
ttingandpushitushtothettingange.
C.Installtheplasticnutoverthebarbedendofthe
ttingandO-ring.
10