Toro 02861 User manual

FormNo.3410-508RevA
ElectricLiftKit
TM5490/TM7490TrailedMowers
ModelNo.02861—SerialNo.400000000andUp
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationofIncorporation(DOI)at
thebackofthispublication.
Safety
Beforeinstallingthekit:
•ReadthemachineOperator'sManualandtheseInstallation
Instructions.
•Alwaysweareyeprotection.
Important:Alwaysseekprofessionaladvicefromyour
localauthorizeddealerif,afterstudyingthis,youare
unsurehowtoinstallthiskit.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
decal111-1777
111-1777
1.Cuttingunitrotationcontrol4.Reverserotation7.Rightwingarmliftcontrol
2.Forwardrotation5.Leftwingarmliftcontrol8.Overrideliftcontrol
3.Disengagecuttingcylinder6.Center3or5armliftcontrol9.Emergencystop
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUK
AllRightsReserved*3410-508*A

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Control-boxbracket1
Setscrew(8x25mm)2
Washer(8mm)10
Locknut(8mm)5
Electriccontrolbox1
Self-tappingscrews(6x12mm)4
Umbilicalcableassembly1
Liftmanifold1
Solenoidvalve(closed)1
Solenoid1
Bondedseal(1/4inch)4
Adapter(1/4inchmalex1/4inchmale)3
Plug(1/4inchmale)1
Plug(3/8inchmale)2
Bondedseal(3/8inch)5
Adapter(3/8inchmalex3/8inchmale)3
Adapter(1/4inchmalex3/8inchmale)1
Checkvalve(3/8inch)1
Coupling(3/8inchmalex3/8inch
female)1
Elbow(3/8inchmalex3/8inchfemale)1
Tee(3/8inchmalex3/8inchfemalex
3/8inchmale)1
Crosstting(1/4inchmale)1
Elbow(1/4inchfemalex1/4inch
female)1
Bolt(8x75mm)2
Bolt(8x65mm)1
Hose(3/8inchx575mm)1
1
Hose(1/4inchx2.16m)1
Installtheelectriccontrolbox.
2

ProcedureDescriptionQty.Use
Actuatorbracket1
Proximitysensor1
Proximity-sensorbracket1
Setscrew(6x25mm)2
Washer(6mm)4
Locknut(6mm)2
Capscrew(5x20mm)2
Washer(5mm)4
Locknut(5mm)2
Spacer1
Solenoidvalve(closed)1
Linebody1
Bondedseal(3/8inch)2
Adapter(1/4inchfemalex3/8inch
male)1
Bondedseal(1/4inch)1
Hose(1/4inchx380mm),90°xstraight1
Tee(1/4inchmalex1/4inchmalex1/4
inchfemale)1
Adapter(1/4inchmalex1/4inchmale),
1.4mmorice1
Cylinderrodspringpin1
Bush1
Washer(10mm)1
Valvecylinder1
Bondedseal(3/4inch)1
Adapter(1/4inchmalex3/4inchmale)1
Swiveltee(1/4inchfemale)1
Adapter(1/4inchmalex1/4inchmale),
0.8mmorice1
Hose(1/4inchx2.156m)1
Adapter(1/4inchmalex3/8inchmale)1
Splitpin1
Cabletie8
2
Hosetie(368x4.8mm)1
Installtherotaryvalvecylinder
assembly.
Remote-controlbox1
Remote-controlbracket2
Capscrew(8x25mm)4
Washer(8mm)8
Nut(8mm)4
3
Locknut(8mm)4
Installtheremotecontrolboxand
brackets.
Important:Donotdiscardanycomponentsthatareremoveduntiltheinstallationhasbeencompleted,assome
existingpartswillneedtobeusedforinstallingthekit.
3

1
InstallingtheElectricControl
Box
Partsneededforthisprocedure:
1Control-boxbracket
2Setscrew(8x25mm)
10Washer(8mm)
5Locknut(8mm)
1Electriccontrolbox
4Self-tappingscrews(6x12mm)
1Umbilicalcableassembly
1Liftmanifold
1Solenoidvalve(closed)
1Solenoid
4Bondedseal(1/4inch)
3Adapter(1/4inchmalex1/4inchmale)
1Plug(1/4inchmale)
2Plug(3/8inchmale)
5Bondedseal(3/8inch)
3Adapter(3/8inchmalex3/8inchmale)
1Adapter(1/4inchmalex3/8inchmale)
1Checkvalve(3/8inch)
1Coupling(3/8inchmalex3/8inchfemale)
1Elbow(3/8inchmalex3/8inchfemale)
1Tee(3/8inchmalex3/8inchfemalex3/8inchmale)
1Crosstting(1/4inchmale)
1Elbow(1/4inchfemalex1/4inchfemale)
2Bolt(8x75mm)
1Bolt(8x65mm)
1Hose(3/8inchx575mm)
1Hose(1/4inchx2.16m)
Procedure
1.Parkthemachineonalevelsurface,disengagethe
tractorPTO,andengagetheparkingbrakeofthe
tractorandtheparkingbrakeofthetrailedmower.
2.Lowerthecuttingunitstotheground.
3.Turnoffthetractorengineandremovetheignitionkey.
4.Removeallcontrolcablesfromtheliftandoverride
controlvalvesFigure1.
5.Removethenutsandboltssecuringtheexisting
control-leverbrackettothemachine(Figure1).
g028993
Figure1
1.Controllevers3.Controlcables
2.Control-leverbracket4.Bolts(nutsnotshown)
6.Removeanddiscardthecontrolleversandthebracket.
7.Disconnectallhoseconnectionstotheoverridevalve
(Figure2),andremovethehosethatconnectstothe
rearpump.
g025355
Figure2
1.Liftvalve2.Overridevalve
8.Disconnectallhoseconnectionstotheliftcontrol
valve(Figure2).
9.Removetheliftcontrolvalveandtheoverridecontrol
valvefromthemachine.
10.Fastenthecontrol-boxbrackettotheexistinglift-valve
mountingbracketonthefrontofthechassisusing2
setscrews(8x25mm),4plainwashers(8mm),and2
locknuts(8mm);refertoFigure3.
4

g025356
Figure3
1.Setscrew(8x25mm),23.Washer(8mm),4
2.Control-boxbracket4.Locknut(8mm),2
11.Fastentheelectriccontrolboxtothebracketusing4
self-tappingscrews(6x12mm).
g025357
Figure4
1.Electriccontrolbox2.Self-tappingscrew(6x12
mm),4
12.Taketheumbilicalcableassemblyandidentifytheend
with2controlboxconnectors.Passthisendofthe
cablethroughthekeyhole-shapedholeatthefrontof
thebracketandsecureitwiththebacknutsprovided.
g025358
Figure5
1.Umbilicalcableassembly
13.Connectthe2umbilicalcableplugstotheelectric
controlbox,usingthelargecabletieprovided.
14.Assemblethelift-controlblockassemblywiththe
ttingsasshowninFigure6andFigure7.
6
5
7
1
2
45 45 31 G025630
g025630
Figure6
1.Bondedseal(1/4inch)5.Bondedseal(3/8inch)
2.Adapter(1/4inchmalex
1/4inchmale)
6.Adapter(3/8inchmalex
3/8inchmale)
3.Plug(1/4inchmale)7.Liftmanifold
4.Plug(3/8inchmale)
5

1
G025513
2345
g025513
Figure7
1.Crosstting(1/4inch
male)
4.Bondedseal(1/4inch)
2.Elbow(1/4inchfemalex
1/4inchfemale)
5.Liftmanifold
3.Adapter(1/4inchmalex
1/4inchmale)
15.Fastenthelift-controlblockassemblytothebracket
using2bolts(8x75mm),1bolt(8x65mm),6plain
washers(8mm),and3locknuts(8mm).
Note:Someofthesolenoidsmayneedtobeloosened
orremovedtogainaccesstotheboltholes.
1
G025408
3
3
5
2
4
3
3
g025408
Figure8
1.Bolts(8x75mm)4.Bolt(8x65mm)
2.Locknut(8mm)5.Locknuts(8mm)
3.Washers(8mm)
16.Connectthelifthosestotheirrelevantconnectorson
theliftcontrolblock.
Note:Somehoseswillrequirearrangingforneatness.
Wherenecessary,slackenthehosettingsateachend,
orientatetosuitandensurethatbothendsofthehose
ttingsaretightened.
1
7
G025409
23
8654
g025409
Figure9
1.Hose(1/4inchx2.16m),
totherotaryvalveatthe
rearofthemachine
5.Hose(existing),tothe
centerliftcylinder
2.Hose(existing),tothe
frontleftliftcylinder
6.Hose(existing),totheleft
wingliftcylinder
3.Hose(existing),tothe
frontrightliftcylinder
7.Hose(existing),tothe
frontmanifold
4.Hose(existing),totheright
wingliftcylinder
8.Hose(3/8inchx57.5cm),
totheliftpump
17.ReferringtoFigure10,assemblealinebody,asolenoid
valve,andasolenoid.Fitthecoupling,thebonded
seal,andtheelbowtoport1ofthelinebody.Fita
3/8inchbondedseal,a3/8inchmalex3/8inch
maleadapter,two3/8inchbondedseals,checkvalve,
and3/8x1/4inchmaleadaptertoport2oftheline
body.FittheassemblytotheteeonthePportofthe
liftcontrolblock.Fitthehosefromtheteetothelift
pump.Fitthehosefromtherotaryvalveattherearof
themachinetothecheckvalve.
Note:Ensurethatthearrowonthecheckvalvepoints
awayfromthelinebody.
6

g188311
Figure10
Somettingsnotshown
1.Solenoid7.Adapter(1/4inchmalex
3/8inchmale)
2.Solenoidvalve8.Coupling(3/8inchmalex
3/8inchfemale)
3.Linebody9.Elbow(3/8inchmalex3/8
inchfemale),90°
4.Bondedseal(3/8inch)10.Tee(3/8inchmalex3/8
inchfemalex3/8inch
male)
5.Adapter(3/8inchmalex
3/8inchmale)
11.Liftmanifold
6.Checkvalve(3/8inch)
18.Connecttheelectricalleadsfromtheelectriccontrol
boxtotherelevantsolenoids.
1
2
3
4
5
6
7
5
1
6
2
7
3
8
4
8
9
10
G025362
1112
g025362
Figure11
1.Rightwing(labeled2C)7.Labeled2F
2.Middle(labeled2B)8.Cutterreverserotation
(labeled1)
3.Leftwing(labeled2A)9.Tothesolenoidattherear
ofthemachine
4.Liftoverride(labeled3)10.Totheproximitysensor
5.Labeled2D11.Liftcontrolblock
6.Labeled2E12.Electriccontrolbox
2
InstallingtheRotaryValve
CylinderAssembly
Partsneededforthisprocedure:
1Actuatorbracket
1Proximitysensor
1Proximity-sensorbracket
2Setscrew(6x25mm)
4Washer(6mm)
2Locknut(6mm)
2Capscrew(5x20mm)
4Washer(5mm)
2Locknut(5mm)
1Spacer
1Solenoidvalve(closed)
1Linebody
2Bondedseal(3/8inch)
1Adapter(1/4inchfemalex3/8inchmale)
1Bondedseal(1/4inch)
1Hose(1/4inchx380mm),90°xstraight
1Tee(1/4inchmalex1/4inchmalex1/4inchfemale)
1Adapter(1/4inchmalex1/4inchmale),1.4mmorice
1Cylinderrodspringpin
1Bush
1Washer(10mm)
1Valvecylinder
1Bondedseal(3/4inch)
1Adapter(1/4inchmalex3/4inchmale)
1Swiveltee(1/4inchfemale)
1Adapter(1/4inchmalex1/4inchmale),0.8mmorice
1Hose(1/4inchx2.156m)
1Adapter(1/4inchmalex3/8inchmale)
1Splitpin
8Cabletie
1Hosetie(368x4.8mm)
Procedure
1.Attherearofthemachine,removetherearcoverto
gainaccesstotherotaryvalvecontrolsystem(Figure
12).
7

1
G025360
2
g025360
Figure12
1.Rearcover2.Bolts
2.Removetherotaryvalvecylinderassemblyand
disconnectthecylinderfeedhose.
1
G025361
2
g025361
Figure13
1.Rotaryvalvecylinder
assembly
2.Cylinderfeedhose
3.Removetheappropriatescrewsecuringtherotary
brackettotherotaryvalveasshowninFigure14.
1
9
13
12
11
14
2 3
456
1
8G025363
7
10
g025363
Figure14
1.Washer(6mm),48.Locknut(6mm)
2.Setscrew(6x25mm),29.Actuatorbracket
3.Spacer10.Washer(existing)
4.Proximitysensor11.Screw(existing)
5.Washer(5mm)12.Proximity-sensorbracket
6.Capscrew(5x20mm),213.Washer(5mm)
7.Backlaplever14.Locknut(5mm)
4.Assembletheactuatorbracketontotherotarybracket,
andsecureitusingtheoriginalscrewandwasher.
5.Mounttheproximitysensorandthespacerontothe
bracket.Fitthisassemblytotherotaryvalvemounting
bracketandsecureitwith2setscrews(6x25mm),4
washers(6mm)and2locknuts(6mm).
6.Operatethebacklapleverandadjustthepositionof
thesensorassemblysothatthegapbetweenthesensor
andtheactuatoris5mm.
7.Tightenallthefastenersonthesensorassembly.
8.Assemblethenewrotaryvalvecylinderwithanew
cylinderrodspringpin,bush,3/4inchbondedseal,
and3/4inchmalex1/4inchmaleadapter(Figure15).
Note:Usetheoriginalsprings.
8

12345
19
21
4
20
18 17 16 15
6
7
12
10
11
8
9
7
10
14
13
G025354
g025354
Figure15
1.Solenoid(12volt)13.Bush
2.Solenoidvalve(closed)14.Valvecylinder
3.Linebody15.Bondedseal(3/4inch)
4.Bondedseal(3/8inch)16.Adapter(1/4inchmalex
3/4inchmale)
5.Adapter(1/4inchfemalex
3/8inchmale)
17.Swiveltee(1/4inchfemale
x1/4inchfemalex1/4
inchfemale)
6.Bondedseal(1/4inch)18.Adapter(1/4inchmalex
1/4inchmale),0.8mm
orice
7.Hose(1/4inchx38cm),
90°xstraight
19.Hose(1/4inchx2.156m),
tothefrontsolenoidvalve
8.Tee(1/4inchmalex
1/4inchmalex1/4inch
female)
20.Adapter(1/4inchmalex
3/8inchmale)
9.Adapter(1/4inchmalex
1/4inchmale),1.4mm
orice
21.Splitpin
10.Spring(existing)22.Cableties(8),notshown
11.Cylinderrodspringpin23.Largehosetie(368x4.8
mm),notshown
12.Washer(10mm)
9.Removethebacklapreleaseleverfromtherearhole,
andinstallitintothefronthole(Figure16).
1
2
3
G025364
g025364
Figure16
1.Frontslot3.Fronthole
2.Rearhole
10.Fittherotaryvalvecylinderassemblyinthefrontslot
(Figure16),andsecureitusingtheoriginalboltand
slidebush.
11.Attachthecylindertotherotarybracketusingthe
washer(10mm)andthesplitpin.
12.Fitthe1/4inchfemaleteeandthe1/4inchmale
adapter(0.8mmorice)tothecylinderport,and
connectthehosefromthefrontsolenoidvalve.
13.Disconnectthehoseonthelower1/4inchportofthe
rearmanifold.Fita1/4inchmaleteetotheport,and
connectthehose.
14.Assemblealinebodywithasolenoidvalveand
solenoid.Fita3/8inchbondedsealanda3/8inchx
1/4inchmaleadapter(existing),toport1oftheline
body.Fita3/8inchbondedseal,a3/8inchx1/4inch
adapter,a1/4inchbondedseal,anda1/4inchmale
adapter(1.4mmorice)toport1ofthelinebody.
Connecttheassemblytothevalvecylinderlinebody.
15.Connectthehosetotheteeontherearmanifold.
Connecttheotherendtothettingsonthevalve
cylinderlinebody.
16.Runthecablesfromthecontrolboxtotherear
solenoidvalveandtheproximityswitchbracketalong
thecenterofthemachine(underthehydraulictank)to
therear.Connectthecablestothesolenoidandthe
switch,respectively.
17.Keeptherearsolenoidcableandtherearcylinderhose
tidybyusingthe8cabletiesandthelargehosetie(368
x4.8mm)tosecurethemtotheexistinghosesunder
thehydraulicoiltank.
18.Checkallthefastenersandhoseconnections,and
tightenthemasnecessary.
9

3
InstallingtheRemoteControl
BoxandBrackets
Partsneededforthisprocedure:
1Remote-controlbox
2Remote-controlbracket
4Capscrew(8x25mm)
8Washer(8mm)
4Nut(8mm)
4Locknut(8mm)
Procedure
1.Removeanddiscardthecontrolleversandthebracket.
2.Mount1remote-controlbracketonthemachine,as
shown.
76 5 24
G025406
8
321
g025406
Figure17
1.Nut(8mm),25.Locknut(8mm),2
2.Washer(8mm),46.Umbilicalcableassembly
3.Capscrew(8x25mm),27.Remote-controlbox
4.Remote-controlbracket8.Powercable
3.Mounttheotherbracketinasuitablelocationinthe
cabofthetractor.
Important:Refertotheinformationfrom
thetractormanufacturersothatthebracket
installationdoesnotcompromisethesafetyofthe
ROPS.
4.Connectthepowercableintothe12-voltsocketinthe
cabofthetractor.
10

ProductOverview
decal111-1777
Figure18
1.Cuttingunitrotationcontrol4.Reverserotation7.Rightwingarmliftcontrol
2.Forwardrotation5.Leftwingarmliftcontrol8.Overrideliftcontrol
3.Disengagecuttingcylinder6.Center3or5armliftcontrol9.Emergencystop
Controls
EmergencyStop
Thefollowingoccurswhenyouoperatetheemergencystop:
•Allcuttingunitdrivesaredisengaged.
•Allcuttingunitliftarmsarehydraulicallylockedatthe
positiontheywereinwhentheemergencystopbutton
waspressed.Theliftarmswillremaininthisposition
supportedsolelybythehydraulicsystem.
•Theelectricalcontrolsystemisdisabled.
Important:Ifanyofthesefunctionsdonothappen,
consultyourAuthorizedToroDistributorbeforeusing
themachine.
WARNING
Ifyoudonotlowerthecuttingunitstotheground
anddisengagethePTO,someonecouldbe
seriouslyinjured.
Lowerthecuttingunitstotheground,and
disengagethePTO.
OverrideLiftControl
Pushtheoverrideliftcontrolawaytolowerallcuttingunits
simultaneously.Pullitbackwardtoraisethecuttingunits
simultaneously.
Note:Thisfunctionwillonlyoperateoncuttingunitswhere
theindividualcontrolswitchesareinthedown/cutposition.
Thecuttingunitdrivedisengagesquicklywhentheoverride
controlswitchisoperatedtoraisethecuttingunits,ormoved
totheneutral(N)position.Thecuttingunitdriveengages
whenthecuttingunitisapproximately300to400mm
(11-13/16to15-11/16inches)abovegroundlevelwhenthe
overrideswitchisoperatedtolowerthecuttingunits.
Lift/LowerControlSwitches
Pushthelift/lowercontrolswitchesawaytolowerthe
cuttingunitsindependently.Thecuttingunitdriveengages
approximately300to400mm(11-13/16to15-11/16inches)
abovegroundlevel.Pullthelift/lowercontrolswitches
backwardtoraisethecuttingunitsindependently.
Note:Theliftlowercontrolswitcheswillonlyoperatewhen
theoverrideliftcontrolisinthedown/cutposition.
CutterRotationControl
Pushthecutterrotationcontrolawaytodrivethecuttingunits
intheforwardrotation.Pullthecutterrotationcontrolback
andholdittodrivethecuttingunitsinthereverserotation.
Thereversesettingisintendedforcuttingunitblockage
removalonlyandshouldnotbeusedforbacklapping.
Note:Thecutterrotationcontroloperatesonlywhenthe
overrideliftcontrolisinthedown/cutposition.Operate
itonlywhentheoverrideliftcontrolisinthedown/cut
position.
Todisengagedrivetoallcuttingunits,movethecutter
rotationcontroltotheOffposition,ormovetheoverridelift
controltotheNeutral(N)position,and/ordisengagethe
tractorPTO.Inanemergency,operatetheemergencystop
button.
11

PowerIndicatorLight
Whenthelightisilluminated,powerisbeingfedtothe
electricalcontrolbox.Iftheindicatorfailstolight,checkthe
electricalsupplyconnectiontothetractor.
Note:Whenthepowerindicatorlightisnotilluminated,the
electricliftcontrolsystemisinoperative.
HourMeter
Thehourmeterislocatedintheelectricalcontrolboxatthe
frontofthemachineanddisplaysthetotalelapsedcutting
hoursofthemachine.
Specications
Supplyvoltage:12V
Operation
PreparingtoOperatethe
MachinefortheFirstTime
WARNING
Operatingthemachinewiththiskitbeforereading
alltheinstructionscouldleadtopersonalinjuryor
damagetoproperty.
Readthese
Installation Instr uctions
inconjunction
withthe
Operator’ s Man ual
forthetrailedmower
beforeusingthemowerttedwiththisElectricLift
Kit,andensurethatalloperatorsunderstandallthe
instructions.
Important:Checktheelectricalsystemofthemachine,
especiallytheconditionoftheumbilicalcableassembly
andtheconnectionsbetweenthemachineandthe
tractor.Ensurethattheelectricalsystemisinfull
workingorderandthattheemergency-stopsystemis
fullyoperational.
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskin.Fluidinjectedintotheskinmustbe
surgicallyremovedwithinafewhoursbyadoctor
familiarwiththisformofinjury,organgrenemay
result.
•Makesurethatallhydraulic-uidhosesand
linesareingoodconditionandallhydraulic
connectionsandttingsaretightbefore
applyingpressuretothehydraulicsystem.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressure
hydraulicuid.
•Usecardboardorpapertondhydraulicleaks;
neveruseyourhands.
•Safelyrelieveallpressureinthehydraulicsystem
beforeperforminganyworkonthehydraulic
system.
•Seekimmediatemedicalattentionifuidis
injectedintoskin.
Whenthemachineisnotconnectedtothetractor,mount
theremote-controlboxonthebracketonthemachine.
Whenthemachineisconnectedtothetractor,mountthe
remote-controlboxonthebracketinthetractor.
Hooktheumbilicalcablearoundtheelectricalcontrolboxto
liftitofftheoorandpreventitfrombeingcrushed.
Resettheelectricalcontrolsystemwhenpoweringitupfor
thersttimeoranytimewhenelectricalpowerisrestoredto
thecontrolbox.Resetthesystemasfollows:
1.BeforeengagingthePTO,operatetheindividualcutter
lift/lowerswitchesandtheoverrideswitch,andmove
thecutterswitchtotheneutral(N)position.
2.EnsurethattheEmergencyStopbuttonisresetby
rotatingthebuttonclockwiseuntilitpopsout.
OperatingtheMachine
RefertothemachineOperator’sManualformoredetailed
instructionsonhowtooperatethemachine.
1.Ensurethattheimmediateareaisentirelyclear.
2.Ensurethatthetractorparkingbrakeisset,thePTO
driveisdisengaged,theengineisstopped,andthe
ignitionkeyisremoved.
3.Setallcuttingunitarmtransportlatchestothe
automaticlatchingposition,asshowninFigure19.
12

g026019
Figure19
1.Transport
latch—automaticlatching
position
2.Safetylock—ippedup
4.Startthetractorandsettheenginespeedtoaslowidle.
5.EngagetherearPTOdriveofthetractor.
Stopoperatingthemachineasfollows:
1.Locatetheoverrideliftcontrolswitchonthecontrol
pad(Figure18),andpullitbackuntilallthecutting
unitsareraisedtothetransportposition.
2.Releasetheswitch,andengageallofthetransport
latches.
3.DisengagetherearPTOdriveofthetractor,andstop
theengine.
4.Pushtheoverridecontrolswitch,andmovethe
individualliftswitchestotheDropposition.
Note:Thisfullyengagesthearmsintothetransport
latches.
5.Engageallthetransportlatchsafetylocksasshown
inFigure20.
g026020
Figure20
1.Safetylock—engaged
6.Latchtheoutercuttingunits(Figure21).
g026021
Figure21
1.Outercuttingunitlatch
13

DeclarationofIncorporation
TheToroCompany,8111LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s)
conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain
ToromodelsasindicatedontherelevantDeclarationsofConformity.
ModelNo.SerialNo.ProductDescriptionInvoiceDescriptionGeneralDescriptionDirective
2006/42/EC
02861400000000andUpElectricLiftKitKITELECTRICLIFT-
TM5490/TM7490ElectricLiftKit2004/108/EC
RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedToromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.
Certied:EUTechnicalContact:
MarcVermeiren
ToroEuropeNV
B-2260Oevel-Westerloo
Belgium
DavidKlisTel.003214562960
Sr.EngineeringManagerFax003214581911
8111LyndaleAve.South
Bloomington,MN55420,USA
October14,2016

EuropeanPrivacyNotice
TheInformationT oroCollects
ToroWarrantyCompany(Toro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.
TheTorowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies
inyourcountry.
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION
ASDESCRIBEDINTHISPRIVACYNOTICE.
TheWayToroUsesInformation
Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell
youabout.ToromayshareyourinformationwithToro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot
sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand
withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation
Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes
(suchasregulatorycompliance),orasrequiredbyapplicablelaw.
Toro'sCommitmenttoSecurityofYourPersonalInformation
Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent
statusofpersonalinformation.
AccessandCorrectionofyourPersonalInformation
Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailat[email protected].
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.
374-0282RevC

TheToroWarranty
ATwo-YearLimitedWarranty
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:
ToroCommercialProductsServiceDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
952–888–8801or800–952–2740
E-mail:[email protected]
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired
maintenanceandadjustmentscanbegroundsfordisallowingawarranty
claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-T oro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal
Productoperationinclude,butarenotlimitedto,brakepadsand
linings,clutchlinings,blades,reels,rollersandbearings(sealedor
greasable),bedknives,sparkplugs,castorwheelsandbearings,tires,
lters,belts,andcertainsprayercomponentssuchasdiaphragms,
nozzles,andcheckvalves,etc.
•Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage
practices,contamination,useofunapprovedfuels,coolants,lubricants,
additives,fertilizers,water,orchemicals,etc.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.
•Normalnoise,vibration,wearandtear,anddeterioration.
•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor
windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofT oro.Torowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof
kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging,
andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe
batteriesinthisproductareconsumed,theamountofusefulworkbetween
chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn
out.Replacementofwornoutbatteries,duetonormalconsumption,
istheresponsibilityoftheproductowner.Batteryreplacementmaybe
requiredduringthenormalproductwarrantyperiodatowner’sexpense.
Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly
proratedwarrantybeginningyear3throughyear5basedonthetime
inserviceandkilowatthoursused.RefertotheOperator'sManualfor
additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedT oroDistributororDealerisyoursoleremedy
underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.All
impliedwarrantiesofmerchantabilityandtnessforusearelimitedto
thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou
speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom
statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources
Board(CARB).Thehourlimitationssetforthabovedonotapplytothe
EmissionsControlSystemWarranty.RefertotheEngineEmissionControl
WarrantyStatementsuppliedwithyourproductorcontainedintheengine
manufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheToroimporter.374-0253RevD
Table of contents
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