Toro 02861 User manual

FormNo.3410-508RevA
ElectricLiftKit
TM5490/TM7490TrailedMowers
ModelNo.02861—SerialNo.400000000andUp
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationofIncorporation(DOI)at
thebackofthispublication.
Safety
Beforeinstallingthekit:
•ReadthemachineOperator'sManualandtheseInstallation
Instructions.
•Alwaysweareyeprotection.
Important:Alwaysseekprofessionaladvicefromyour
localauthorizeddealerif,afterstudyingthis,youare
unsurehowtoinstallthiskit.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
decal111-1777
111-1777
1.Cuttingunitrotationcontrol4.Reverserotation7.Rightwingarmliftcontrol
2.Forwardrotation5.Leftwingarmliftcontrol8.Overrideliftcontrol
3.Disengagecuttingcylinder6.Center3or5armliftcontrol9.Emergencystop
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUK
AllRightsReserved*3410-508*A

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Control-boxbracket1
Setscrew(8x25mm)2
Washer(8mm)10
Locknut(8mm)5
Electriccontrolbox1
Self-tappingscrews(6x12mm)4
Umbilicalcableassembly1
Liftmanifold1
Solenoidvalve(closed)1
Solenoid1
Bondedseal(1/4inch)4
Adapter(1/4inchmalex1/4inchmale)3
Plug(1/4inchmale)1
Plug(3/8inchmale)2
Bondedseal(3/8inch)5
Adapter(3/8inchmalex3/8inchmale)3
Adapter(1/4inchmalex3/8inchmale)1
Checkvalve(3/8inch)1
Coupling(3/8inchmalex3/8inch
female)1
Elbow(3/8inchmalex3/8inchfemale)1
Tee(3/8inchmalex3/8inchfemalex
3/8inchmale)1
Crosstting(1/4inchmale)1
Elbow(1/4inchfemalex1/4inch
female)1
Bolt(8x75mm)2
Bolt(8x65mm)1
Hose(3/8inchx575mm)1
1
Hose(1/4inchx2.16m)1
Installtheelectriccontrolbox.
2

ProcedureDescriptionQty.Use
Actuatorbracket1
Proximitysensor1
Proximity-sensorbracket1
Setscrew(6x25mm)2
Washer(6mm)4
Locknut(6mm)2
Capscrew(5x20mm)2
Washer(5mm)4
Locknut(5mm)2
Spacer1
Solenoidvalve(closed)1
Linebody1
Bondedseal(3/8inch)2
Adapter(1/4inchfemalex3/8inch
male)1
Bondedseal(1/4inch)1
Hose(1/4inchx380mm),90°xstraight1
Tee(1/4inchmalex1/4inchmalex1/4
inchfemale)1
Adapter(1/4inchmalex1/4inchmale),
1.4mmorice1
Cylinderrodspringpin1
Bush1
Washer(10mm)1
Valvecylinder1
Bondedseal(3/4inch)1
Adapter(1/4inchmalex3/4inchmale)1
Swiveltee(1/4inchfemale)1
Adapter(1/4inchmalex1/4inchmale),
0.8mmorice1
Hose(1/4inchx2.156m)1
Adapter(1/4inchmalex3/8inchmale)1
Splitpin1
Cabletie8
2
Hosetie(368x4.8mm)1
Installtherotaryvalvecylinder
assembly.
Remote-controlbox1
Remote-controlbracket2
Capscrew(8x25mm)4
Washer(8mm)8
Nut(8mm)4
3
Locknut(8mm)4
Installtheremotecontrolboxand
brackets.
Important:Donotdiscardanycomponentsthatareremoveduntiltheinstallationhasbeencompleted,assome
existingpartswillneedtobeusedforinstallingthekit.
3

1
InstallingtheElectricControl
Box
Partsneededforthisprocedure:
1Control-boxbracket
2Setscrew(8x25mm)
10Washer(8mm)
5Locknut(8mm)
1Electriccontrolbox
4Self-tappingscrews(6x12mm)
1Umbilicalcableassembly
1Liftmanifold
1Solenoidvalve(closed)
1Solenoid
4Bondedseal(1/4inch)
3Adapter(1/4inchmalex1/4inchmale)
1Plug(1/4inchmale)
2Plug(3/8inchmale)
5Bondedseal(3/8inch)
3Adapter(3/8inchmalex3/8inchmale)
1Adapter(1/4inchmalex3/8inchmale)
1Checkvalve(3/8inch)
1Coupling(3/8inchmalex3/8inchfemale)
1Elbow(3/8inchmalex3/8inchfemale)
1Tee(3/8inchmalex3/8inchfemalex3/8inchmale)
1Crosstting(1/4inchmale)
1Elbow(1/4inchfemalex1/4inchfemale)
2Bolt(8x75mm)
1Bolt(8x65mm)
1Hose(3/8inchx575mm)
1Hose(1/4inchx2.16m)
Procedure
1.Parkthemachineonalevelsurface,disengagethe
tractorPTO,andengagetheparkingbrakeofthe
tractorandtheparkingbrakeofthetrailedmower.
2.Lowerthecuttingunitstotheground.
3.Turnoffthetractorengineandremovetheignitionkey.
4.Removeallcontrolcablesfromtheliftandoverride
controlvalvesFigure1.
5.Removethenutsandboltssecuringtheexisting
control-leverbrackettothemachine(Figure1).
g028993
Figure1
1.Controllevers3.Controlcables
2.Control-leverbracket4.Bolts(nutsnotshown)
6.Removeanddiscardthecontrolleversandthebracket.
7.Disconnectallhoseconnectionstotheoverridevalve
(Figure2),andremovethehosethatconnectstothe
rearpump.
g025355
Figure2
1.Liftvalve2.Overridevalve
8.Disconnectallhoseconnectionstotheliftcontrol
valve(Figure2).
9.Removetheliftcontrolvalveandtheoverridecontrol
valvefromthemachine.
10.Fastenthecontrol-boxbrackettotheexistinglift-valve
mountingbracketonthefrontofthechassisusing2
setscrews(8x25mm),4plainwashers(8mm),and2
locknuts(8mm);refertoFigure3.
4

g025356
Figure3
1.Setscrew(8x25mm),23.Washer(8mm),4
2.Control-boxbracket4.Locknut(8mm),2
11.Fastentheelectriccontrolboxtothebracketusing4
self-tappingscrews(6x12mm).
g025357
Figure4
1.Electriccontrolbox2.Self-tappingscrew(6x12
mm),4
12.Taketheumbilicalcableassemblyandidentifytheend
with2controlboxconnectors.Passthisendofthe
cablethroughthekeyhole-shapedholeatthefrontof
thebracketandsecureitwiththebacknutsprovided.
g025358
Figure5
1.Umbilicalcableassembly
13.Connectthe2umbilicalcableplugstotheelectric
controlbox,usingthelargecabletieprovided.
14.Assemblethelift-controlblockassemblywiththe
ttingsasshowninFigure6andFigure7.
6
5
7
1
2
45 45 31 G025630
g025630
Figure6
1.Bondedseal(1/4inch)5.Bondedseal(3/8inch)
2.Adapter(1/4inchmalex
1/4inchmale)
6.Adapter(3/8inchmalex
3/8inchmale)
3.Plug(1/4inchmale)7.Liftmanifold
4.Plug(3/8inchmale)
5