Toro CT Series User manual

FormNo.3401-328RevA
FlashingBeaconKit
CTorLTSeriesTurfMowers
ModelNo.02901—SerialNo.316000001andUp
InstallationInstructions
PreparingtheMachine
1.Movethemachinetoalevelsurface,settheparking
brake,shutofftheengine,andremovethekey.
2.Opentheenginecover.
3.Disconnectthebatteryasfollows:
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
A.Disconnectthenegative(black)groundcable
fromthenegative(-)batterypost.
WARNING
Incorrectbatterycableroutingcould
damagethemachineandcables,causing
sparks.Sparkscancausethebatterygases
toexplode,resultinginpersonalinjury.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)
batterycablebeforeconnectingthe
negative(black)cable.
WARNING
Batteryterminalsormetaltoolscould
shortagainstmetalmachinecomponents,
causingsparks.Sparkscancausethe
batterygasestoexplode,resultingin
personalinjury.
•Whendisconnectingorconnecting
thebattery,donotallowthebattery
terminalstotouchanymetalpartsof
themachine.
•Donotallowmetaltoolstoshort
betweenthebatteryterminalsand
metalpartsofthemachine.
B.Disconnectthepositive(red)cablefromthe
positive(+)batterypost.
4.Removethebulkheadtoenableaccesstothemain
wiringloombyremovingthe4screws.
InstallingtheKit
1.EnsurethattheROPSpivotboltsandclampboltsare
inplaceandtight.
2.Removethenut,bolt,andwashersfromtheROPSon
therightsideofthemachineanddiscardthenutand
bolt;refertoFigure1.
Note:Retainthewashers.
Figure1
1.Bolt(discard)3.Nut(discard)
2.Washer(retain)
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUK
AllRightsReserved*3401-328*A

3.Aligntheholeinthebeaconbracketwiththeholein
theROPSandinstallthenewboltwithanexisting
washer(Figure2).
Figure2
1.Nut3.Bolt
2.Washer(existing)
4.Installthenewnutandanexistingwasher,andtighten
themtoatorqueof15N∙m(11ft-lb).
Note:Donotovertightenthem,asthiswillmakethe
ROPSdifculttofold.
5.Installthebeaconstandtothebeaconbracket(Figure
3).
Note:Rotatethecableasyouscrewintheconnector.
Thispreventsthecablefrombeingtwisted.
Figure3
1.Stand3.Nut
2.Seal
6.Loosenthewingnutandremovethebeacon(Figure4).
Figure4
1.Wingnut
7.Plugthebeaconontothetopofthebeaconstand
(Figure5).
Figure5
8.Tightenthewingnutontheclamp(Figure6).
Figure6
1.Wingnut3.Washer
2.Starwasher4.Bolt
9.RoutethecabledownthefrontoftheROPSframe,
ensuringthatitcannotbetrappedorchafed.
10.Connectthecabletothematingconnectoronthemain
wiringloom,situatednearthehorn,withtheorange
andblackwires.
2

11.Insertacabletiethrougheachofthe2holesinthe
beaconbracket(Figure7),andsecurethecable.
Figure7
1.Holes
12.Onthemaincontrolpanelattherearofthecontrol
pad,removeanddiscardtheblankingplug.
13.Pullouttheswitchconnectorcontaining
orange-red/orangeandblackwiresandpluginthe
switch.
14.Presstheswitchintothecutoutuntilitclicksintoplace
(Figure8).
Figure8
1.Switch
CompletingtheInstallation
1.Installthebulkhead.
2.Applytheseriallabeladjacenttothemachineserial
label.
3.Installthepositive(red)batterycabletothepositive
(+)batteryterminal.
4.Installthenegative(black)groundcabletothenegative
(-)batteryterminal.
5.Lowerandlatchtheenginecover.
Operation
UsingtheBeacon
Toturnonthebeacon,pressthebottomoftheswitch.
Toshutoffthebeacon,pressthetopoftheswitch.
Note:Theignitionswitchmustbeinposition1forthe
beacontowork.
Maintenance
ReplacingtheFuse
Thebeaconfuseislocatedinthemainfuseboxofthe
machine.Itisa10Afuselocatedinthethirdpositionfrom
theright(Figure9).
Toreplacethefuse,removeitbysimplypullingitoutfrom
thefuseblock,andinstallanewfuse.
Important:Alwaysuseafuseofthesametypeand
amperageastheoneyouarereplacing;otherwise,you
coulddamagetheelectricalsystem.
Figure9
1.Fuseblock3.Fuse
2.Cover
3

TheToroWarranty
ALimitedWarranty
ConditionsandProductsCovered
TheToro®Companyanditsafliate,ToroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:
CommercialProductsServiceDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
E-mail:[email protected]
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator’sManual.Failuretoperformrequired
maintenanceandadjustmentscanbegroundsfordisallowingawarranty
claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-Tororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-T oro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligentorrecklessmanner.
•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal
Productoperationinclude,butarenotlimitedto,brakespadsand
linings,clutchlinings,blades,reels,bedknives,tines,sparkplugs,
castorwheels,tires,lters,belts,andcertainsprayercomponents
suchasdiaphragms,nozzles,andcheckvalves,etc.
•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,
fertilizers,water,orchemicals,etc.
•Normalnoise,vibration,wearandtear,anddeterioration.
•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor
windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofT oro.Torowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.
NoteRegardingDeepCycleBatteryWarranty:
Deepcyclebatterieshaveaspeciedtotalnumberofkilowatt-hoursthey
candeliverduringtheirlifetime.Operating,recharging,andmaintenance
techniquescanextendorreducetotalbatterylife.Asthebatteriesin
thisproductareconsumed,theamountofusefulworkbetweencharging
intervalswillslowlydecreaseuntilthebatteryiscompletelywornout.
Replacementofwornoutbatteries,duetonormalconsumption,isthe
responsibilityoftheproductowner.Batteryreplacementmayberequired
duringthenormalproductwarrantyperiodatowner’sexpense.
MaintenanceisatOwner’sExpense
Enginetune-up,lubricationcleaningandpolishing,replacementofItems
andConditionsNotCoveredlters,coolant,andcompletingRecommended
MaintenancearesomeofthenormalservicesToroproductsrequirethat
areattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy
underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.
Allimpliedwarrantiesofmerchantabilityandtnessforusearelimitedtothe
durationofthisexpresswarranty.Somestatesdonotallowexclusionsof
incidentalorconsequentialdamages,orlimitationsonhowlonganimplied
warrantylasts,sotheaboveexclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomersshouldcontacttheirT oroDistributor(Dealer)toobtainguaranteepoliciesforyourcountry,province,orstate.Ifforanyreasonyouare
dissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,you
maycontactusatToroWarrantyCompany.
374-0277RevB