Toro 139-6650 User manual

FormNo.3447-971RevA
48inor52inRecycler®Kit
ModelNo.139-6650
ModelNo.139-6653
InstallationInstructions
Important:Thiskitdoesnotcomewiththerecyclerblades.
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Raisethemowerforaccess
(GrandStandmowersonly).
2Nopartsrequired–Preparethemachine.
3Nopartsrequired–Removetheexistingbafes(formower
deckswithexistingbafes).
4Nopartsrequired–
Removethedeckfastenersand
dischargebafe(forZMaster4000
mowerdeck).
5Nopartsrequired–Removetheexistingdischargechute.
6Nopartsrequired–Drillholes(forG3mowerdecks).
Dischargeplate1
Carriagebolt(3/8x1-1/4inches)2
Carriagebolt(5/16x7/8inch)1
Flangenut(smallange)(3/8inch)2
7
Flangenut(5/16inch)1
Installthedischargeplate.
Leftbafe1
Centerbafe1
Rightbafe1
Smallangenut(3/8inch)7
Carriagebolt(3/8x1inch)7
Bolt(3/8x1inch)2
8
Largeangenut(3/8inch)2
Installthebafes(for48-inchmower
decks).
Leftbafe1
Centerbafe1
Rightbafe1
Flangenut(smallange)(3/8inch)8
Carriagebolt(3/8x1inch)7
Bolt(3/8x1inch)2
9
Flangenut(largeange)(3/8inch)1
Installthebafes(for52-inchmower
decks).
10Nopartsrequired–Tightenallthefasteners.
11Recyclerblade(soldseparately)3Installtherecyclerblades.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3447-971*

1
RaisingtheMowerfor
Access
GrandStandMowersOnly
NoPartsRequired
Procedure
Youcanraisethefrontofthemowerandsupportto
accessunderthemachineformaintenance.
WARNING
Themachinecouldfallontosomeoneand
causeseriousinjuryordeath.
•Alwaysshutofftheengine,engagethe
parkingbrake,andremovethekeybefore
performinganymaintenanceonthemower.
•Useextremecautionwhenthemachine
israisedandsupportedonitsback.The
bladesandmovingpartsareexposedand
couldcauseinjury.
•Usethispositiononlyforcleaning,
removingbladesorbafes,and
maintenance.
1.Parkthemachineonalevelsurface,disengage
thePTO,andengagetheparkingbrake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removethebatteryfromthemachine;referto
theOperator’sManual.
4.Raisethemowerdecktothehighestposition.
5.Drainthefuelfromthefueltank;refertoDraining
theFuelT ankintheOperator’sManual.
6.Removethehydraulic-tankcapandplacea
pieceofplasticovertheopeningandinstallthe
cap.
Thissealsthehydraulictankandpreventsuid
fromleaking.
g009434
Figure1
Grandstandmowersonly
1.Cap3.Hydraulictank
2.Pieceofplastic
7.With2people,raisethefrontofthemower
sothatitrestsonthedrivetiresandwiththe
platformintheuprightposition.
g009461
Figure2
GrandStandmowersonly
1.Ensurethatyouremove
thebattery.
2.Withtwopeople,liftthe
frontendofthemower
(ensurethemowerdeckis
inthehighestposition)
2

2
PreparingtheMachine
NoPartsRequired
Procedure
1.DisengagethePTO,movethemotion-controlleverstotheNEUTRAL-LOCKposition,andengagethe
parkingbrake.
2.Shutofftheengine,removethekey,andwaitforallmovingpartstostopbeforeleavingtheoperating
position.
3.Repairallbentordamagedareasofmowerdeckandreplaceanymissingparts.
4.Cleanthemachineofanydebrisonthedecktoeaseinstallation.
5.Removetheexistingblades;refertotheOperator’sManual.
3
RemovingtheExistingBafes
ForMowerDeckswithExistingBafes
NoPartsRequired
Procedure
Note:Removethenutsrstbeforeremovingthebolts.
1.Removetheangenutsholdingthebafesinplace(Figure3).
2.Removethecamlockandwasherbyunscrewingitfromtheadjustableowbafe(Figure3).
Note:Forcertainmodelsofmowerdecks,removethenut,knob,andwasherifacamlockisnotpresent.
3.Removetheboltsholdingthebafesinplace(Figure3).
Note:Savethebafesandhardware.
4.Afterremovingthedischargebafe,installthenutsandboltsbackintothemowerdeck(Figure3).
3

g309912
Figure3
1.Dischargebafe
4

4
RemovingtheDeckFastenersandDischargeBafe
ForZMaster4000MowerDecks
NoPartsRequired
Procedure
Removethe6carriagebolts(3/8x7/8inch),6locknuts(3/8inch),anddischargebafefromthemower
deck(Figure4).
Afterremovingthedischargebafe,installthe2carriagebolts(3/8x7/8inch)and2locknuts(3/8inch)back
intothemowerdeck(Figure4).
Retainthefastenersanddischargebafeforconvertingbacktosidedischarge.
g361132
Figure4
1.Locknut(3/8inch)3.Dischargebafe
2.Carriagebolt(3/8x7/8inch)
5

5
RemovingtheExisting
DischargeChute
NoPartsRequired
Procedure
1.Removethelocknut,bolt,spring,andspacer
holdingthedeectortothepivotbrackets
(Figure5).
2.Removethegrassdeector(Figure5).
Note:Retainthehardwarethatyouremoved
duringthisproceduresothatitisavailablefor
changeover.
g015594
Figure5
1.Bolt5.Springinstalled
2.Spacer6.Grassdeector
3.Locknut7.J-hookendofspring
4.Spring
6
DrillingHoles
ForG3MowerDecks
NoPartsRequired
Procedure
1.Checktheholediametersinthelocationsshown
inFigure6.
2.Iftherearenoholesinthesidedischarge
mountingbracket,usethedischargeplateasa
templateandmarkthelocationoftheholes.
Note:Fortheupperrearhole,usetheupper
partoftheslottomarkthelocationofthehole.
Thiswillallowforclearanceofthenutwhenthe
dischargeplateisinstalled.
3.Drilltheholestothespecieddiameterinthe
locationsshowninFigure6.
g010877
Figure6
1.Drillthisholeto7/16inch
diameter
2.Sidedischargemounting
bracket
6

7
InstallingtheDischarge
Plate
Partsneededforthisprocedure:
1Dischargeplate
2Carriagebolt(3/8x1-1/4inches)
1Carriagebolt(5/16x7/8inch)
2Flangenut(smallange)(3/8inch)
1Flangenut(5/16inch)
Procedure
1.Installthedischargeplatetotheoutsideofthe
mountingbracketwith2carriagebolts(3/8x
1-1/4inches)and2angenuts(smallange)
(3/8inch)asshowninFigure7.
2.Installthetabtotheinsideofthemowerdeck
with1carriagebolt(5/16x7/8inch)and1ange
nut(5/16inch)(smallange)asshowninFigure
7.
g010685
Figure7
1.Carriagebolt(3/8x1-1/4
inches)
4.Carriagebolt(5/16x7/8
inch)
2.Dischargeplate5.Flangenut(5/16inch)
3.Flangenut(smallange)
(3/8inch)
6.Ensurethetabis
positionedinsidethe
mowerdeck
7

8
InstallingtheBafes
For48-inchMowerDecks
Partsneededforthisprocedure:
1Leftbafe
1Centerbafe
1Rightbafe
7Smallangenut(3/8inch)
7Carriagebolt(3/8x1inch)
2Bolt(3/8x1inch)
2Largeangenut(3/8inch)
Procedure
Note:Looselyinstallthebafestoalignthebafes
withallholesinthemower(Figure8).
1.Positiontherightbafeintothemower.
2.Looselyinstalltherightbafetothedischarge
platewith1carriagebolt(3/8x1inch)anda
smallangenut(3/8inch)asshowninFigure8.
3.Looselyinstalltherightbafetothetopofthe
mowerdeckwith1carriagebolt(3/8x1inch)
and1largeangenut(3/8inch)asshownin
Figure8.
RefertoFigure9forthepositionofthebafes.
4.Looselyinstalltherightbafetothemowerdeck
with1carriagebolt(3/8x1inch)and1small
angenut(3/8inch)asshowninFigure8.
5.Positiontheleftbafeintothemower.
6.Looselyinstalltheleftbafetothetopofthe
mowerdeckwith1bolt(3/8x1inch)and1small
angenut(3/8inch)asshowninFigure8.
RefertoFigure9forthepositionofthebafes.
7.Looselyinstalltheleftbafetothemowerdeck
with1carriagebolt(3/8x1inch)and1small
angenut(3/8inch)asshowninFigure8.
8.Looselyinstalltheleftbafetothesideofthe
mowerdeckwith1carriagebolt(3/8x1inch)
and1largeangenut(3/8inch)asshownin
Figure8.
g019558
Figure8
1.Carriagebolt(3/8x1inch)3.Flangenut(largeange)
(3/8inch)
5.Leftbafe7.Weldedbafe
2.Flangenut(smallange)
(3/8inch)
4.Bolt(3/8x1inch)6.Rightbafe
8

g309913
Figure9
48-inchmowerdeckshown
1.Leftbafe
2.Notethepositionofthehardware(48-inchmowersonly)
3.WeldedbafeforGrandStandMowers
4.WeldedbafeforG3ZMasterMowers
9.Positionthecenterbafeintothemower.
10.Looselyinstallthecenterbafetotheleftbafe
with1carriagebolt(3/8x1inch)and1ange
nut(smallange)(3/8inch)asshowninFigure
10.
RefertoFigure9forthepositionofthebafes.
11.Looselyinstallthecenterbafetotherightbafe
with1carriagebolt(3/8x1inch)and1ange
nut(smallange)(3/8inch)asshowninFigure
10.
12.Looselyinstallthecenterbafetothetopof
themowerdeckwith1bolt(3/8x1inch)and
1angenut(smallange)(3/8inch)asshown
inFigure10.
g010836
Figure10
GrandStandmowerdeckshown
1.Rightbafe3.Leftbafe5.Bolt(3/8x1inch)
2.Carriagebolt(3/8x1inch)4.Centerbafe6.Flangenut(smallange)(3/8inch)
9

9
InstallingtheBafes
For52-inchMowerDecks
Partsneededforthisprocedure:
1Leftbafe
1Centerbafe
1Rightbafe
8Flangenut(smallange)(3/8inch)
7Carriagebolt(3/8x1inch)
2Bolt(3/8x1inch)
1Flangenut(largeange)(3/8inch)
Procedure
Note:Looselyinstallthebafestoalignthebafes
withallholesinthemower(Figure8).
1.Positiontherightbafeintothemower.
2.Looselyinstalltherightbafetothedischarge
platewith1carriagebolt(3/8x1inch)anda
angenut(smallange)(3/8inch)asshownin
Figure11.
3.Looselyinstalltherightbafetothetopofthe
mowerdeckwith1carriagebolt(3/8x1inch)
and1angenut(largeange),(3/8inch)as
showninFigure11.
4.Looselyinstalltherightbafetothemowerdeck
with1carriagebolt(3/8x1inch)and1ange
nut(smallange)(3/8inch)asshowninFigure
11.
5.Positiontheleftbafeintothemower.
6.Looselyinstalltheleftbafetothetopofthe
mowerdeckwith1bolt(3/8x1inch)and1
angenut(smallange)(3/8inch)asshownin
Figure11.
7.Looselyinstalltheleftbafetothemowerdeck
with1carriagebolt(3/8x1inch)and1ange
nut(smallange)(3/8inch)asshowninFigure
11.
8.Looselyinstalltheleftbafetothesideofthe
mowerdeckwith1carriagebolt(3/8x1inch)
and1angenut(smallange)(3/8inch)as
showninFigure11.
g019557
Figure11
1.Carriagebolt(3/8x1inch)3.Flangenut(largeange)(3/8inch)5.Leftbafe
2.Flangenut(smallange)(3/8inch)4.Bolt(3/8x1inch)6.Rightbafe
9.Positionthecenterbafeintothemower.
10.Looselyinstallthecenterbafetotheleftbafe
with1carriagebolt(3/8x1inch)and1ange
nut(smallange)(3/8inch)asshowninFigure
12.
11.Looselyinstallthecenterbafetotherightbafe
with1carriagebolt(3/8x1inch)and1ange
nut(smallange)(3/8inch)asshowninFigure
12.
10

12.Looselyinstallthecenterbafetothetopof
themowerdeckwith1bolt(3/8x1inch)and
1angenut(smallange)(3/8inch)asshown
inFigure12.
g010836
Figure12
GrandStandmowerdeckshown
1.Rightbafe4.Centerbafe
2.Carriagebolt(3/8x1inch)5.Bolt(3/8x1inch)
3.Leftbafe6.Flangenut(smallange)(3/8inch)
10
TighteningalltheFasteners
NoPartsRequired
Procedure
1.Tightenallnutsandboltsforthebafes;referto
theInstallingtheBafessections.
2.ForGrandStandmowers,lowerthemachine,
removetheplasticfromthehydraulictank,and
connectthebattery.
3.ForGrandStandmowers,placethebattery
ontothemachine.
4.Securethebatterywiththehold-downplate,
J-bolts,andlocknuts.
5.Installthepositive(red)batterycabletopositive
(+)batteryterminalwithanut,washer,andbolt.
Slidetherubbercoveroverthepost.
6.Installthenegativebatterycableandground
wiretothenegative(-)batteryterminalwitha
nut,washer,andbolt.
Slidetherubbercoveroverthepost.
11
InstallingtheRecycler
Blades
Partsneededforthisprocedure:
3Recyclerblade(soldseparately)
Procedure
1.Installthe3recyclerblades;refertothe
Operator’sManual.
2.Rotatethebladesandensurethatthereis
clearancebetweenthebladesandbafes.
Ifthereisinterference,loosenthebafeand
repositionit.
11