Toro 31353 User manual

FormNo.3407-294RevA
2PostROPSExtensionKit
Groundsmaster®5900SeriesTractionUnit
ModelNo.31353—SerialNo.316000001andUp
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Installation
1
PreparingtheMachine
NoPartsRequired
Procedure
Note:RefertoFigure4asyouperformthefollowingsteps.
1.Parkthemachineonalevelsurface,shutofftheengine,
removethekeyfromtheignitionswitchandengage
theparkingbrake.
2.IfthereareturnindicatorsontheROPSposts,remove
theturnindicatorsandthemountinghardwarefrom
theROPSposts.
Note:Retaintheturnindicatorsandmounting
hardware.
3.Removethebolts,washers,andnutsonthelower
frame(Figure4).
Note:Retainthebolts,washer,andnuts,butdiscard
thethrustwasher(Item34,Figure4).
4.Removethefrontroadlightsandmountingbrackets
fromthefrontplatform(Figure1).
Note:Retainthelightsandhardwareforinstallingthe
lightsonthesunshadelight-mountingbracketslater.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3407-294*A

2
AssemblingtheKit
Partsneededforthisprocedure:
1Frontmountbase
1Rearroofmount
1Sunshade
1Leftbrace
1Rightbrace
1Leftupperbracket
1Rightupperbracket
1Lowerbracketmount
4Hex-headangebolt(5/16x1inch)
58Flangenut(5/16inch)
54Carriagebolt(5/16x3/4inch)
1Frontroofmount
4Clip
1Leftpanel
1Rightpanel
4Channelmount
4Sealingwasher
4Hex-headangebolt(1/4x1inch)
1Frontpanel
26Rivet
1Upperleftpostcover
1Lowerleftpostcover
2Panelplug
4Plasticplug
1Holeplug
1Upperrightpostcover
1Lowerrightpostcover
2Thumbscrewknob
2Retainernut
2Speednut
1Fusecoverplate
1Grabhandle
8Push-infastener
12Cableties
Procedure
Note:Ifyouareinstallinganyofthe2PostROPSExtension
Kitoptionalaccessories,reviewtheinstallmanualsforboth
kitsbeforeinstallation.
1.Installthefrontmountbaseontotheoorpanelwith
thefastenersthatyouremovedinprocedure1,step3
(exceptthethrustwasher).Torquetheboltsto129to
157N∙m(95to116ft-lb).
2.Looselyinstalltherearroofmountontotheupperpart
oftheROPSbarwith2channelmounts,8carriage
bolts(5/16x3/4inch),and8angenuts(5/16inch).
Note:EnsurethatthemountiscenteredontheROPS
bar.
3.Looselyinstalltheleftandrightbracesontothefront
mountbasewith6carriagebolts(5/16x3/4inch)and
6angenuts(5/16inch)asshowninFigure4.
4.Looselyinstalltheleftandrightupperbracketsonto
therearroofmountandtheleftandrightbraceswith
14carriagebolts(5/16x3/4inch)and14angenuts
(5/16inch)asshowninFigure4.
5.Looselyinstallthefrontroofmountwith12carriage
bolts(5/16x3/4inch)and12angenuts(5/16inch)
asshowninFigure4.
6.Looselyinstalltheleftandrightpanelstotheleftand
rightupperbrackets,respectively,with4carriagebolts
(5/16x3/4inch)and4angenuts(5/16inch)as
showninFigure4.
7.LooselyinstalltheleftandrightpanelstotheROPS
bar.
•Ifyouareinstallingthesecuritycagekitatthesame
timeasthiskit,reviewtheinstallationinstructions
oftheleft,right,andbothrearpanelsinorderto
streamlinetheinstallations.
•Ifyouarenotinstallingthesecuritycagekittothis
kit,looselyinstalltheleftandrightpanelstothe
ROPSbar.with2channelmounts,8carriagebolts
(5/16x3/4inch),and8angenuts(5/16inch)as
showninFigure4.
8.Looselyinstallthelowerbracketmounttotheleftand
rightbraceassemblieswith4hex-headangebolts
(5/16x1inch)and4angenuts(5/16inch)asshown
inFigure4.
9.Secureallfastenersthatwereleftloose.
10.Installthefrontpanelontothefrontroofmountby
aligningthemountingholesonthepanelwiththeholes
inthefrontroofmount,securingthefrontpanelonto
thefrontroofmountbyinsertingthe12plasticrivets
intotheirrespectiveholes,andpushingtheplungeron
eachplasticrivetuntilitissecure.
11.Installthegrabhandlewith2carriagebolts(5/16x
3/4inch)and2angenuts(5/16inch)asshownin
Figure4.
2

12.Installthefrontlightsontothefrontleftandright
braces(Figure1).
Note:Usetheexistingnutsfromtheroadlights.
g036256
1 2
1
3
4
Figure1
1.Frontroadlights3.Bracketonthefrontbrace
2.Discardtheexisting
bracketandhardware.
4.Useacabletieforthe
harness.
13.Reusethehardwarethatyouremovedearliertoinstall
theturnindicatorstotheROPSpost(Figure4).
14.Installtheupperleftandlowerleftpostcoversonto
theleftbracewith7rivets.
Note:Ensurethatyouinstallandsecureallofthe
accessoriestothemachinebeforeyouinstallthecovers.
15.Installtheupperrightandlowerrightpostcoversonto
therightbracewith7rivets.
16.Installthesunshadeontotheframewith4hex-head
angebolts(1/4x1inch),sealingwashers,andclips.
17.Installthefusecoverplatetotherearroofmountwith
thumbscrewknobs,retainernuts,andspeednuts.
18.Installthepush-infastenersintheleftandrightbraces.
19.Installthe2plasticplugsandthe2panelplugsintothe
frontroofmount(Figure4).
20.Ifneeded,routetheleadfromthemainharnessto
thefrontandundertheROPSpostfortherearlights
(Figure2).
g036403
1
2
3
4
Figure2
1.Cabletie3.Routetheharnesstothe
front.
2.Leadfromthemain
harness.
4.Ensurethattheharnessis
notpinched.
21.SecuretheharnesswithcabletiesasshowninFigure3.
1
g036258
Figure3
1.Cable-tielocations
3

Figure4
1.Frontmountbase15.Rightpanel29.Poprivet43.Existingboltsforthelight
(reuse)
2.Rearroofmount16.Channelmount30.Thumbscrewknob44.Existingturnindicator
3.Sunshade17.Sealingwasher31.Retainernut45.Solenoid
4.Rightbrace18.Hex-head-angebolt(1/4x
1inch)
32.Speednut46.Hex-head-angebolt(1/4x
3/4inch)
5.Leftbrace19.Frontpanel33.Fusecoverplate47.Nut(5/16inch)
6.Left,upperbracket20.Rivet34.Thrustwasher(discard)48.Lug
7.Right,upperbracket21.Upper,leftpostcover35.Light-mountingbracket49.Jumperstrap
8.Lowerbracketmount22.Lower,leftpostcover36.Grabhandle50.Nut(8mm)
9.Hex-head-angebolt(5/16
x1inch)
23.Panelplug37.Push-infastener51.Fuse(100A)
10.Flangenut(5/16inch)24.Plasticplug38.Existinglightbracket
(discard)
52.Fuseholder
11.Carriagebolt(5/16x3/4
inch)
25.Holeplug39.Existingroadlight53.Locknut(1/4inch)
12.Front-roofmount26.Upperrightpostcover40.Existingbolt(reuse)
13.Clip27.Lowerrightpostcover41.Ensurethatthetabsare
ushwiththebrace.
14.Leftpanel28.Serialplate42.Washersandnut(reuse)
4

3
InstallingtheElectrical
Connections
Partsneededforthisprocedure:
1Solenoid
2Bolt(1/4x3/4inch)
1Fuseholder
1Jumperstrap
1Fuse
2Flangenut(8mm)
2Flangenut(5/16inch)
1Redinsulator
Procedure
Note:Installthesepartsonlywhenyouinstalloptional
electricalaccessoriesforthe2postROPSextensionkit.
1.Turnthebattery-disconnectswitchtotheOFFposition.
2.Usingtheslotsinthebracket,pushthefuse-holder
tabsintothebracket.
3.Installthesolenoidtothebracketwith2bolts(1/4
x3/4inch).
4.Installtheredinsulatorontothejumperstrap(Figure
5).
5.Installthejumperstrapontothefuse-holderrightpost
(Figure5).
6.Installthedouble-redwireconnectorontothe
fuse-holderleftpost(Figure5).
7.Installthefusetothefuseholderandsecureitwith
2nuts(8mm).
8.Installthejumperstraptotherightpostofthesolenoid
withaangenut(5/16inch).
9.Slidetheredinsulatoroverthejumperstrap(Figure
5andFigure6).
5

g036710
1 2 3
4
5
6
7
9 6 8
11 12 1 1 10
Figure5
1.Flangenut(8mm)4.Fuseholder7.Black-wireconnector(coil-
cabcontactor)
10.Redinsulator
2.Fuse5.Solenoid8.Pink-wireconnector(coil+
cabcontactor)
11.Flangenut(5/16inch)
3.Double-redwireconnector6.Bolt(1/4x3/4inch)9.Jumperstrap12.Yellow-wireringconnector
10.Installtheyellow-wireringconnectortothe
left-solenoidpostwithaangenut(5/16inch)as
showninFigure5.
11.Installthepink-wireconnector(coil+cabcontactor)
totheleftpostatthebottomofthesolenoid(Figure5).
12.Installtheblack-wireconnector(coil-cabcontactor)to
therightpostatthebottomofthesolenoid(Figure5).
g036660
1
Figure6
1.Installedfuseblockwithconnections
13.Turnthebattery-disconnectswitchtotheONposition.
6

EuropeanPrivacyNotice
TheInformationT oroCollects
ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.
TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies
inyourcountry.
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION
ASDESCRIBEDINTHISPRIVACYNOTICE.
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AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.
374-0282RevC

TheToroWarranty
ATwo-YearLimitedWarranty
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourToroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:
ToroCommercialProductsServiceDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
952–888–8801or800–952–2740
E-mail:[email protected]
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired
maintenanceandadjustmentscanbegroundsfordisallowingawarranty
claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-Tororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-T oro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal
Productoperationinclude,butarenotlimitedto,brakepadsand
linings,clutchlinings,blades,reels,rollersandbearings(sealedor
greasable),bedknives,sparkplugs,castorwheelsandbearings,tires,
lters,belts,andcertainsprayercomponentssuchasdiaphragms,
nozzles,andcheckvalves,etc.
•Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage
practices,contamination,useofunapprovedfuels,coolants,lubricants,
additives,fertilizers,water,orchemicals,etc.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.
•Normalnoise,vibration,wearandtear,anddeterioration.
•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor
windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofT oro.Torowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof
kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging,
andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe
batteriesinthisproductareconsumed,theamountofusefulworkbetween
chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn
out.Replacementofwornoutbatteries,duetonormalconsumption,
istheresponsibilityoftheproductowner.Batteryreplacementmaybe
requiredduringthenormalproductwarrantyperiodatowner’sexpense.
Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly
proratedwarrantybeginningyear3throughyear5basedonthetime
inserviceandkilowatthoursused.RefertotheOperator'sManualfor
additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesToroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedT oroDistributororDealerisyoursoleremedy
underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.All
impliedwarrantiesofmerchantabilityandtnessforusearelimitedto
thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou
speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom
statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources
Board(CARB).Thehourlimitationssetforthabovedonotapplytothe
EmissionsControlSystemWarranty.RefertotheEngineEmissionControl
WarrantyStatementsuppliedwithyourproductorcontainedintheengine
manufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheToroimporter.374-0253RevD