Toro 03185 User manual

FormNo.3377-292RevD
BasketKit
27-inchDPAReelMowerforReelmaster®3100-DSeriesTraction
Unit
ModelNo.03185
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
Rollerbumper1
2Flange-headscrews(8x16mm)2Mounttherollerbumper.
Hydroguard1
3Bolt(5/16x1inch)1Mountthehydroguard.
Guideassembly2
Bracketassembly2
Carriagebolt(5/16x1inch)4
Flangenut(5/16inch)4
Basketbracketwithguideassembly
(right)1
Basketbracketwithbracketassembly
(left)1
Bolt(5/16x2-1/4inch)2
4
Flangenut(5/16inch)2
Installthebasketmountingassemblies.
Cut-offbar1
Bolt(1/4x1-3/4inches)4
5Locknut(1/4inch)4
Installthecut-offbar.
6Nopartsrequired–Installthenewgrassdeector.
7Flangelocknut(3/8inch)2Removethesupporttube.
8Nopartsrequired–Assemblethereargrassbasket.
9Basket3Mountthebasketstothecuttingunits.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3377-292*D

ProcedureDescriptionQty.Use
10Nopartsrequired–Adjustthefrontbasketposition.
11Nopartsrequired–Adjusttherearbasketposition.
12Nopartsrequired–Adjusttherearbasketlipbracket.
13Nopartsrequired–Adjustthereargrassshield.
14Nopartsrequired–Adjusttherollerbumper.
Note:The27inchrearrollerbrushkit(Model03186),willnotworkwiththereargrassbasketontheReelmaster3100
GrassBasketKit(Model03185).TherearcuttingunitcanbettedwiththeRearRollerScraperKit(PartNo.114-9368)in
placeoftherearrollerbrushkit.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengine,andremovethekey.
2
MountingtheRollerBumper
Partsneededforthisprocedure:
1Rollerbumper
2Flange-headscrews(8x16mm)
Procedure
Mounttherollerbumpertotheengineangewith2
ange-headscrews(8x16mm);refertoFigure1.
g012214
Figure1
1.Rollerbumper2.Engine
3
MountingtheHydroGuard
Partsneededforthisprocedure:
1Hydroguard
1Bolt(5/16x1inch)
Procedure
1.Removetheboltandnutsecuringthelowerendofthe
cablesupportbrackettothepumpplate(Figure2).
Discardtheboltbutretainthenut.
2

g026365
Figure2
1.Bolt(2)4.Bolt
2.Hydroguard5.Cablesupportbracket
3.Nut6.Pumpplate
2.Removeandretainthe(2)boltssecuringtheneutral
brackettotheundersideofthehydro(Figure2).
3.Looselyattachthenewhydroguardandtheneutral
brackettotheundersideofthehydrowiththe(2)bolts
removedinthepriorstep.Donottightentheboltsat
thistime(Figure2).
4.Looselyattachthecablesupportbrackettothepump
platewiththenewbolt(suppliedinthekit)andthenut
previouslyremoved(Figure2).
5.Tightenalltheboltsandnuts.
4
InstallingtheBasketMounting
Assemblies
Partsneededforthisprocedure:
2Guideassembly
2Bracketassembly
4Carriagebolt(5/16x1inch)
4Flangenut(5/16inch)
1Basketbracketwithguideassembly(right)
1Basketbracketwithbracketassembly(left)
2Bolt(5/16x2-1/4inch)
2Flangenut(5/16inch)
Procedure
1.Removethecuttingunitsfromcartons.Assembleand
adjustthempertheOperator'sManualforthecutting
unit.
2.UseFigure3todeterminethelocationsatwhich
theguideassembliesorbracketassembliesmustbe
mountedtocuttingunitcarrierframes.
g195013
Figure3
1.Centerbasket4.Guide
2.Leftfrontbasket5.Bracket
3.Rightfrontbasket
FrontCuttingUnits
3.Mountaguideassemblytotheinsideoftherightend
ofeachcarrierframewith2carriagebolts(5/16x1
inch)andangenuts(5/16inch)asshowninFigure4.
Note:Thecarriageboltsandangeboltsareshipped
installedontheguideassembly.
4.Mountabracketassemblytotheinsideoftheleftend
ofeachcarrierframewith2carriagebolts(5/16x1
inch)andangenuts(5/16inch)asshowninFigure4.
3

Note:Thecarriageboltsandangeboltsareshipped
installedontheguideassembly.
RearCuttingUnit
Important:Usetheredcoloredrearstop-basket
whenoperatinginruggedterraintohelpretain
therearbasket.
5.Inserttherightbasketbracketwithguideassembly
ontotherightendofthecuttingunitcarrierframe
tube(Figure5).
Note:Thecarriageboltsandangeboltsareshipped
installedinthemiddlepositiononthebracketassembly
toeasenaladjustmentlater.
6.Aligntheholesinthebasketbracketwiththeholein
thecarrierframetubeandsecurewithabolt(5/16x
2-1/4inch)andangenut(5/16inch)positioningas
showninFigure5.
Note:Theboltmustbethreadedthroughthefarwall
ofthetube.
7.Inserttheleftbasketbracketwithbracketassembly
ontotheleftendofthecuttingunitcarrierframetube
(Figure5).
Note:Thecarriageboltsandangeboltsareshipped
installedinthemiddlepositiononthebracketassembly
toeasenaladjustmentlater.
8.Aligntheholesinthebasketbracketwiththeholein
thecarrierframetubeandsecurewithabolt(5/16x
2-1/4inch)andangenut(5/16inch)positioningas
showninFigure5.
Note:Theboltmustbethreadedthroughthefarwall
ofthetube.
g012216
Figure4
1.Carrierframe3.Guideassembly5.Flangenut(5/16inch)
2.Bracketassembly4.Bolt(5/16x1inch)
4

g012217
Figure5
1.Bolt(5/16x2-1/4inch)3.Flangenut(5/16inch)5.Leftbasketbracketwithbracket
2.Rightbasketbracketwithguide4.Carrierframe
5
InstallingtheCut-offBar
Partsneededforthisprocedure:
1Cut-offbar
4Bolt(1/4x1-3/4inches)
4Locknut(1/4inch)
Procedure
1.Removethe4ange-headboltssecuringthefront
grassshieldanddeectorstothecuttingunitframe
(Figure6).
g012218
Figure6
1.Grassshield2.Deectors
2.Removethegrassshield.
3.Looselymountthecut-offbartothecuttingunitframe
with4bolts(1/4x1-3/4inches)and4locknuts(1/4
inch)(Figure7).
5

g012219
Figure7
1.Cut-offbar3.Locknut(1/4inch)
2.Bolt(1/4x1-3/4inches)
4.Inserta1.5mm(0.060inch)feelergaugebetweenthe
topofthereelandthebottomofthecut-offbarto
checkclearance(Figure8).
Note:Makesurethebarandreelareequaldistance
apartacrossthefulllengthofthereel.Thecut-offbar
mustnotcontactthereelduringoperation.
g012220
Figure8
1.Feelergauge
5.Tightentheboltsandlocknuts(Figure7).
6.Donotinstallthegrassshieldatthistime.
6
InstallingtheNew
GrassDeector
(FrontCuttingUnitsOnly)
NoPartsRequired
Procedure
1.Removethe2centerdeectorsandthedeectorfrom
eachendoftheshield,leavingonlythe2shownin
Figure9.
g012221
Figure9
1.Donotremovethesedeectors.
2.Mountthenewdeectortotheleftendoftheshield
with2screws(10-24x1/2inch)andnuts(10-24)as
showninFigure10.
g012277
Figure10
1.Newdeector3.Nut(10-24)
2.Screw(10-24x1/2inch)
6

3.Installthegrassshieldandremainingdeectors.
7
RemovingtheSupportTube
Partsneededforthisprocedure:
2Flangelocknut(3/8inch)
Procedure
1.Unthreadthe2ange-headboltssecuringthesupport
tubetothecuttingunitsideplates(Figure11).Remove
thesupporttube.
2.Securetheange-headboltstothecuttingunitside
plateswiththe2angelocknuts(3/8inch)included
(Figure11).
g012222
Figure11
1.Supporttube3.Flange-headbolt
2.Sideplate4.Flangelocknut(3/8inch)
8
AssemblingtheRearGrass
Basket
NoPartsRequired
Procedure
1.Removethewashersandnutsshippedonthestrap
bolts(Figure12).
2.Usingthecabletiesonstrapsashandles,stretcheach
strapuntilitcanbesecuredtotopofbasketwith2
washersandalocknut(Figure12).Positionawasher
oneachsideofthebaskettop.
Note:Cutoffthecabletiesafterthestrapsare
installed.
Note:Toeasetheinstallationofstraps,placean8
inchx4inchwoodblock(Figure12)insidethebasket
toraiseandsupportthetopofthebasket.
g012223
Figure12
1.Strap3.Cabletie
2.Strapbolt4.Woodblock
Note:Ifthestrapsbecomestretchedanddonothold
topofbasketopen,usetheguideholes(Figure13)in
therearofthebaskettolocateanddrillnewmounting
holesforthestrapbolts.
g012224
Figure13
1.Guidehole(2)
7

9
MountingtheBasketstothe
CuttingUnits
Partsneededforthisprocedure:
3Basket
Procedure
Mountabaskettoeachcuttingunitcarrierframebyinserting
thebasketmountingpinintothebasketguidebracketand
pressingtheoppositemountingpinintothepivotingbasket
bracket(Figure14).
g012225
Figure14
1.Basket
mountingpin
2.Pivotingbasket
bracket
3.Basketguide
10
AdjustingtheFrontBasket
Position
NoPartsRequired
Procedure
Makesurethatthefrontbasketsareparalleltothecutting
unitswithaminimumclearanceof6mm(0.250inch)
betweenthelipofthebasketandthereel.Ifanadjustmentto
thebasketpositionisrequired,proceedasfollows:
•Oneachendofthebasket,loosenthecarriageboltnuts
securingthebasketstopbracketstothebasket(Figure15).
•Positionthebasketsoitisparalleltothecuttingunitwith
aminimumclearanceof6mm(0.250inch)betweenthe
lipofthebasketandthereel(Figure15).
•Oneachendofthebasket,adjustthebasketstopbrackets
sotheyeachcontactasideplate.
•Tightenthecarriageboltnutstosecurethebasket
position.
g012275
Figure15
1.6mm(0.250inch)
clearance
4.Carrierframearm
2.Basketstopbracket5.Contactpoint
3.Basket
11
AdjustingtheRearBasket
Position
NoPartsRequired
Procedure
Whentherearbasketisinstalledonthecuttingunit,thegrass
basketshouldbeslightlyraisedintherear.
Whenthecuttingunitisraised,therollerbumpershould
alwayscontactthewearstriponthetopshieldofthegrass
basket(Figure16).
1.Wheninstallingtherearcentercuttingunit,ensurethat
thespacerontheliftarmpinisinstalledbehindthe
cuttingunitcarrierframeasshowninFigure16.
8

g195002
Figure16
1.Spacer3.Grassshieldwearstrip
2.Roller
2.Adjustthebasketsothattherearofthebasketis
slightlyraised,asfollows:
A.Oneachendofthebasket,loosenthecarriagebolt
nutssecuringtheguideandbracketassembliesto
thebasketbrackets(Figure17).
B.Tightenthecarriageboltnutstosecurethebasket
position.
C.Raiseandlowerthecuttingunitstoensurethat
therolleralwayscontactsthewearstrip.
g012877
Figure17
1.Bracketassembly(leftend
ofbasketshown)
3.Carriageboltnuts(2)
2.Basketbracket
D.OnatractionunitwiththeSidewinderfeature,
alsomovethecuttingunitssidetosideandensure
thattherolleralwayscontactsthewearstrip.
E.Iftherollerdoesnotcontactthewearstrip,raise
therearofthebasketmore.
12
AdjustingtheRearBasketLip
Bracket
NoPartsRequired
Procedure
Checktomakesurethatthetopoftherearbasketlipbracket
isushto6mm(0.250inches)withtheroller(Figure18).If
thebracketisnotushwiththeroller,loosenthemounting
capscrewsandadjustthebracketasrequired.
g013779
Figure18
1.Rearbasketlipbracket
13
AdjustingtheRearGrass
Shield
NoPartsRequired
Procedure
•Adjusttherearshieldallthewayupforwetconditions.
•Indryconditions,therearshieldmayneedtobeslightly
loweredtoensurethattheclippingsarethrownintothe
rearofthebasket.Adjustitasrequired.
9

14
AdjustingtheRollerBumper
NoPartsRequired
Procedure
Adjusttherollerbumper(Figure19)sothattherolleris
parallelwiththetopshieldoncenterbasketoncontact.If
thebasketisnotparallel,therearofthebasketmaycontact
theenginewhenitisraised.
g012214
Figure19
1.Rollerbumper2.Engine
10

Notes: