Toshiba V Series User manual

6F8C0887
    

Second Edition February 2017
The contents of this manual may be revised without notice.
 Copyright 1998-2017 by Toshiba Corporation. All rights reserved.
No part of this manual may be reproduced in any form without permission.

Safety Precautions
Safety Precautions
Theinstruction manual and the labels affixed to the products or equipment give important
information for using products safely. It helps prevent damageto properties and hazard to people
whousethem or workwith them.
Makeyourself familiar with the signal wordsand signs in this page，then read the safety
precautions that follow and always follow the instructions to avoid hazards.
Explanation ofsignal words
Signal word is aword that designates adegree or level of hazard seriousness.
ThewordsWARNINGand CAUTIONare used for the products.
Indicates apotentially hazardous situation which could
AWARNING result in death or serious injury，if you do not follow the
instructions.
ACAUTION Indicates apotentially hazardous situation which mayresult
in minor or moderate i吋ury and/or prope吋ydamage，if you
donot follow the instructions.
Hazard alert shapesandsymbols
Following shapes and symbols are used in the safety precaution labels affixed to the
products and in other places including operation manualsfor giving safety instructions.
•Filled circle means "Mandatory Action" or "Do as indicated."
Required action is shown in the circle or described nearthe circle.
③ Circle band with adiagonal slash means"Prohibition" or" You must not do."
Prohibited action is shown in the circle or described near the circle
ムTriangle means"Hazard Alerting" or "Be alert agaist hazard."
Thekind of hazard is shown in the triangle or described near the triangle.
A Exclamation point with atriangle is asafety alert symbol which indicates a
potential hazard. It is used with aSignal Word.
口Square or rectangle means"Information Messages" or "Notice."

Safety Precautions
ii
1. Safety Precautions for Installation
WARNING
Grounding required:
Ground the transmission path at each segment with 100Ω or less ground resistance.
Grounding should be made at one point.
Otherwise，this can cause a transmission error or this can result in electric shock or fire.
Prohibit excessive voltage:
Do not apply voltages higher than the rated voltage (such as 100VAC) to connectors or terminal blocks or do
not mistake the polarity of voltages.
CAUTION
Choose proper environment for installation:
Avoid installing and storing the equipment in the following environments:
 Location with considerable dust
 Location in which flammable or corrosive gases (such as SO2 and H2S) are present
 Location where vibration or shock exceeds allowable limits
 Location where condensation may occur due to rapid change in temperature
 Location where the temperature is not within the specified range for installation
 Location where the humidity exceeds the specified limits for installation
 Location in the direct sunlight
 Location near a device that generates strong radio waves or magnetic fields
Considerations for maintenance and inspection:
Install the equipment in a place that facilitates maintenance and inspection. If not, in case of malfunctioning, it
may hinder the recovery of the system and result in serious accident.
Ensure proper ventilation:
Do not block vents, intake or exhaust openings of the equipment. Blocking them may cause mulfunctioning or
overheating which may result in fire.
Check specifications:
Follow the installation conditions written in this manual when mounting and wiring the system.
Otherwise，the original performance cannot be achieved，and it may cause the malfunction or system failure.
Turn off power before installing modules:
Turn off the power before installing modules. Otherwise，it may result in electric shock or module failure.
Emergency stop circuit and interlock circuit:
Construct the emergency stop circuit and interlock circuit outside the equipment.
Otherwise, it may cause an injury accident or damage to the machine if failure or malfunction occurs in the
equipment.

Safety Precautions
￨2. Safety Precau伽15 制n5pec伽1and Maintenance
AWARNING
Turn 0仔power:
Turn 0仔powerbefore attaching or detaching modules or before connecting devices. Failure to doso may
result in electric shock or equipment fault.
Makesure that poweris 0仔:
Alwayscheckand makesure that the external poweris turned off before installing or removing modules. Bare
metals appear onthe back of external terminal block ofthe module. Toavoid electric shock，take precautions
against touching them.
ACAUTION
Avoid shock:
00not drop，bumpor give strong shocks to the equipment or modulesto avoid fault. Shocks maycause
malfunction.
Oischarge static electricity:
Before handling equipment or modules，discharge static electricity from your bodybytouching ametal that is
grounded. Static electricity maycause equipmentto malfunction or fai l.
Useaconductive sheet or bagto avoid static:
Whencards and modules are taken out of base‑unit，they should beplaced on an electrically conductive
sheet (the bagthat comeswith spare module in it is madeof conductive sheet)，which is put on agrounded
work bench. Static electricity maydamageelectrical pa吋s.
Wipeoffdi同:
Wipeoff dirt and dust from equipment or modules，using asoft cloth. In casethe dirt is persistant，wetacloth
andwring it dry，then use it on the dirt. Oi吋on the pa吋smayresult in faulty actions and operations.
00 not use paint thinner for cleaning:
00not use benzene，paint thinner for cleaning equipment or modules. Thesechemicals will distort or discolor
panels and modules.
‑l
‑l
・l

Safety Precautions
13. Sa同Precau伽lS for Part R削acement
AWARNING
Ensureto stopfans:
Whenreplacing fan unit，make5ure to 5tOp the fan by 5witching off the fan unit at the distribution panel (or
circuit breaker)，before detaching the powercord. Failure to do50 mayresult in electric shock or injury dueto
the fan blades in motion.
￨4. SafetyPrecau伽sfor D拘Use
AWARNING
Checkspecifications:
Before using the equipment，makesure that the capacity，frequency，voltage and regulation of the power
supply meetthe specifications of the equipment. In casethey don't，the equipment maynot only work
adequately but maysuffer abreakdown or cause overheat that mayresult in fire.
Turn0仔powerin the eventofaproblem:
If the temperature in or around the equipment becomesabnormally high or an unusual fault occurs in the
equipment，stop using it and turn 0仔power，then contact your T05hiba representative. If left alone，overheat
mayresult in fire.
ACAUTION
00 nottouch co町、 ponents:
00not touch paはsinside the modulessuch as ICs，terminals，connectors andsoldered surface otherthan the
operation areas (setting switches inside the module).
ICs，LSls and others can beelectro statically damaged and can result in system failure. In addition，you may
get injured with the edges of lead wire of pa吋sor you'lI get burned if you touch heated pa吋s.
00 not disassemblethe equipment:
00not disassemble or modi柑the equipment or modules. Ooing so maylesson equipment safety or result in
equipment malfunction or failure.
Handlecords andcables properly:
00not force to pull ，twist or bend cords and cables of powersupply. Otherwise cables maybreak or become
hot.
IV

Safety Precautions
Keepoff metals:
Donot insert metal 0同ects or drop paperclips or something through holes such asvent holes ofthe main unit.
This can result in fire or other malfunction of the system.
15. Safety Precau 伽可 sin Transpor刷on，Storage or Prod附Disposal
ACAUTION
Disposal of product:
Observe the regulations and rules of the local governments when disposing of the product.
Transportation andstorage of product:
Put the product in aconductive bag and then into apackagewhentranspo吋ing or storing the product.
Otherwise，this can result in malfunction of the product.
V

Safety Precautions
Application Restriction
• This product is not meantfor use in systemswhich include (note 1) equipmentthat directly affects
human life. Therefore it is not meantto be used for that purpose.
・If this product is to be used for systems including (note 2) equipment that is apa吋of people's
safety，and hasagreat affect onthe functional support of the public，please consult with our sales
counter，since (note 3) special consideration is needed concerning the system application，
maintenance，and control.
(Note 1) Equipmentthat directly a仔'ects humanlife includes the following:
• Medical instruments，such as life support equipment，and instruments used in an operating
room.
(Note 2) Systemswhich includes equipment that takes paはin people's safety，and has great
influence onfunctional support of public includes the following:
• Amain control system for anuc1 ear powerplant，asafety protection system for nuclear power
facilities，and other important system for safety pu中ose.
・Operation control system for mass transport剖ion and air traffic control system.
(Note 3) Special consideration meansto construct safe system (fool proof design，fail safe
design，atedious design) upon much discussion with our engineer.
Exemption Matters from Responsibility
• Weare not responsible for anydamagecaused byfire ，earthquakes，actions byathird pa吋y，
other accidents，anyintentional or unintentional misuse，or any use under abnormal conditions.
• Weare not responsible for anydamage(Ioss of business profit，interruption of business，or
change or loss of memorycontent) related to the use or inability to use this product.
• Weare not responsible for anydamagecaused dueto ignorance of the contents onthe handling
manual.
• Weare not responsible for anydamagecaused by misoperation whenthe purchaser combines
anapplication program created by the purchaser with anyof our programs.
• Weare not responsible for anydamageresulting from malfunction or other phenomenacaused
bycombination with aconnection device.
VI
NOTE
Whenyou use mobile phonesor the like ，use it at alocation at least 1maway什omthe main unit :
of this productwhile in operation，various transmission cables，1/ 0cables andsoon. Radiowave :
interference can cause anincorrect operation of the system. :
‑・ーーーーーーーーーーーーーー句何回‑‑‑‑ーーーーーーーーーー回 目陶ー目‑‑‑ーーーーーーーーーーーー‑‑ーーーーーーーーーーーーー句ーーーーーーーーーーーーーー ω- ‑‑ーーーーーーーーーーーーーーー‑"

Please keep this manual carefully after reading.

Chapter7 Maintenance and Inspection
This chapter explains details and methods of daily inspection and periodical inspection and
maintenance parts.

Contents
ix
Contents
Safety Precautions i
Introduction vii
1. System Configuration 1
PI/O System Configuration 2
Standard System Expansion Configuration 3
Dual System Expansion Configuration 7
2. Installation and Wiring 9
Precautions in Installation 9
The Installation Environment 9
Ventilation 10
Precautions in Mounting and Wiring 10
Serial Bus Cable Wiring 13
Grounding 15
Mounting 16
Preparation for Terminal Block Unit Mounting 16
Address Settings 17
Communication Base Unit, Terminal Block Unit and I/O base unit Mounting 18
Terminal Block Attachment and Removal 21
Wiring and Connections 23
Communication Base Unit Wiring and Connections 23
Terminal Block Unit Wiring and Connections 25
External wire connection 26
Module Mounting 26
3. Terminal block unit (for model 2000/3000) 29
Communication Section Components 29
Communication Base Unit USCB1/ USCB2 31
Communication Module SBIF1 35
High-Speed Communication module SBIF2 37
Serial Bus Cable ZCS007A***1 39
I/O Bus Cable ZCS005A***1/ZCS006A***1/ZCS008A***1 40

Contents
x
Terminal Block Unit 42
Terminal Block Unit UTBA1 43
Terminal Block Unit UTBA2 46
Terminal Block Unit UTBA3 49
Terminal Block Unit UTBA6 52
Terminal Block Unit UTBA61 55
Terminal Block Unit UTBD1 58
Relay Connection Unit UTRC1 61
I/O base unit 64
I/O base unit UABU1 64
I/O base unit UABU3 66
I/O base unit UDBU1 68
I/O base unit UITU5 70
Option Boards 72
Distributor Module SDA01 72
Distributor Board FDA01 75
I/V Conversion Board FIVC11/FIVC12 77
I/V Conversion Borad FIVC21/FIVC22 79
Accessories 81
Short Bar FSBR2 81
Name Labels 82
Spare Parts 83
4. Terminal Block Unit (for model 1000) 85
Analog Input Terminal Bock Unit 86
Thermocouple Input Terminal Block Unit 88
RTD Temperature Input Terminal Block Unit 89
Analog Output Terminal Block Unit 90
Digital Input/Output Terminal Block Unit 92
Pulse Input Terminal Block Unit 95
IOBUS Junction Terminal Block Unit 96

Contents
xi
5. PI/O Modules 97
Analog Input Module SAI01 98
Analog Input Module SAI02 101
Analog Input Module SAI03 104
Analog Input Module SAI06 107
Analog Input Module STC01 113
Analog Input Module SRT01 116
Analog Output Module SAO01 119
Analog Output Module SAO02 122
Analog Output Module SAO06 125
Digital Input Module SDI01 128
Digital Output Module SDO01 130
Pulse Input Module SPI01 132
Pulse Input Module SPI012 135
Pulse Input Module SPI06 138
Pulse Output Module SPO01 143
6. Troubleshooting 147
7. Maintenance and Inspection 149
Daily Inspection 149
Priodical inspection 150
Maintenance Parts 151
Appendix 1 Specifications 153
Appendix 2 External Dimensions 155
Communication Base Unit 155
Terminal Block Unit 156
Relay Connection Unit 157
Module 157
Option Board 158

Contents
xii

1. System Configuration
1. System Configuration
This seria1 PI/O system consisting of intelligent PIIOs (refe 町ed to hereafter as the intelligent
PI/O system) consists of a termina1 b10ck unit that is mounted on a DIN rai1 and PI/O modu1es
that are mounted on this unit ，providing a space saving chassis-1ess system.
Or ト1ine attachment and remova1 that is essentia1 for continuous1y operating instrumentation
con 位01 and dua1 bus signa1s provide high reliability ，and at the same time the system has
intelligent functions for response to a variety of signa1s from the work site so that it can be used in
a wide variety of fie1ds.

1. System Configuration
PI/O System Configuration
2
The intelligent PIIO system consists of the communication base unit and the terminal block units
shown in Figure 1.1. A communication module is mounted on the communication base unit ，and
intelligent PI/O modules on the terminal block units.
Communication
base unit
Terminal block
units
一一 Serial bus
Communication modules
__ PI/O module
一一一1/0bus cable
PI/O module
Option board
Figure 1 .1 Intelligent PI/O system configuration

1. System Configuration
5tandard 5ystem Expansion Configuration
This systemconsists ofamainunit connectingwitheachcontroller ofthe Integrated Controller V
Series (model 1000，2000，3000) andEthemet* Control LAN，andintelligent PIIOunits
connecting with serial bus. (model 1000 is connected to L1PU11 with 1/0 bus.)
Fromthe point ofview ofhardwarethe following is the composition ofthe maximumpossible
system.
Table 1.1 Hardware composition of maximum possible system
Hardware System element(s)
Numberof communication Maximum 15
base units
Numberof PI/O modules Maximum 14 (for single configuration)
Maximum28 (for dualized configuration)
(Upto 14 terminal block units and 1/0 base units)
Serial bus TheSBIF1 and SBIF2can beconnected together on
the sameserial bus.
Serial bus cables Totallength within 30 m
1/0 bus Onlythe dual SBIF2 modules (SAI06，SA006)can
be connected. Noother modules (SA101 ，SA001，
etc.) can beconnected.
1/0 bus cables Overalllength within 5mincluding the lengths of
terminal block units and 1/0 base units.
1/0 bus powersupply Within 2.2 A(per communication base unit)
capacity Whenpower capacity overloads，Terminal Block
Unit: 1/0 bus cable (ZCS008A州*1) should be
connected between terminal blocks.
1/0 Base Unit: UITI5 should be connected between
units.
3

1. System Configuration
.Anexample of model 1000 configuration
TOSLl NE‑S20 LP
Par宮onal Computer
Figure 1.2
4

1. System Configuration
.Anexampleof model 2000 configuration
Ethernet
Main unit (single)
RS-232C
L2CPUmodules
(L2PU.合)
)
m
mM
t
ed‑ Mg
eu
且M
必耐
bh出
剖we
nHe‑‑
ぬA‑
E{
3system max
Expansion unit 1
・1
1sys恰mmax
‑z
・・閉山
Expansion unit 1・3
5
Figure 1.3

1. System Configuration
.Anexample of model 3000 configuration
Terminal block
unit
.
:1/0 bus
.
目
Ethernet
〉
‑i
・閉桐山
Expansion unit 1・7
Figure 1.4
6