Toshiba TOSVERT-130P2 User manual

October, 1996
Part #39824-002
DIGITAL TRANSISTOR INVERTER
TOSVERT-130P2
6-PULSE INPUT and 12-PULSE INPUT
OPERATION MANUAL
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TOSHIBA
i
IMPORTANT NOTICE
The instructions contained in this manual are not intended to cover all of the details
or variations in equipment, nor to provide for every possible contingency
to be met in connection with installation, operation, or maintenance. Should
further information be desired or should particular problems arise which are not
covered sufficiently for the purchaser's purposes, the matter should be referred
to the local Toshiba sales office.
The contents of this instruction manual shall not become a part of or modify any
prior or existing agreement, commitment, or relationship. The sales contract
contains the entire obligation of Toshiba International Corporation's Inverter
Division. The warranty contained in the contract between the parties is the sole
warranty of Toshiba International Corporation's Inverter Division and any
statements contained herein do not create new warranties or modify the existing
warranty.
Any electrical or mechanical modification to this equipment,
without prior written consent of Toshiba International
Corporation, will void all warranties and may void UL listing.
Unauthorized modifications may cause equipment malfunction
and/or failure that could result in possible death or serious
injury.
AC ADJUSTABLE SPEED DRIVE
Please complete the Extended Warranty Card supplied with this inverter and return
it by prepaid mail to Toshiba. This activates the extended warranty. If additional
information or technical assistance is required call Toshiba's marketing department
toll free at [phone] or write to: Toshiba International Corporation, 13131 W.
Little York Road, Houston, TX 77041-9990.
Please complete the following information for your records and to remain within this
equipmentmanual:
Model Number:
Serial Number:
Date of Installation:
Inspected By:
Reference Number:
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INTRODUCTION
Thank you for purchasing the TOSHIBA Tosvert 130 Model P2. This adjustable frequency solid state
AC drive unit is available with both the standard 6-pulse input or 12-pulse input. The drive features low
acoustical noise, pulse width modulation, digital control, and user programmability. The very latest
microprocessor and insulated gate bipolar transistor technology is used. This, combined with Toshiba's
high performance software, gives unparalleled motor control and reliability. The 12-pulse drive provides
reduced harmonics for smoother cleaner power at the customer interface; in addition to all of the features
provided in the standard 6-pulse drive.
It is the intent of this operation manual to provide a guide for safely installing, operating, and maintaining
the drive. This operation manual contains a section of general safety instructions and is marked
throughout with warning symbols. Read this operation manual thoroughly before installation and
operation of this electrical equipment.
All safety warnings must be followed to ensure personal safety.
Follow all precautions to attain proper equipment performance and longevity.
The manual is divided into major sections of interest. All of the initial inspection, storage, installation
and operating precautions can be found in Sections 1 and 2 with Section 3 and 4 containing all of the
standard specifications and information on grounding, wiring, and cable sizes.
Section 5 contains information about the printed circuit board layouts, connectors, wiring jumpers, and
connector functions.
Section 6 shows layout information about the keypad panel and readouts.
Sections 7, 8, 9, 10, and 11 are devoted to the functional parameter groups, functional parameter
access and operation, status monitoring, and input and output terminal functions.
Section 12 contains a problem sheet showing the necessary information for after sales service
and recommended parts service life.
Section 13 contains unit weights, dimensional data, and special handling instructions.
We hope that you find this operation manual informative and easy to use. If additional information or
technical assistance is needed, please call toll free [phone] or write to: Toshiba International
Corporation, 13131 W. Little York Road, Houston, TX 77041-9990.
Again thank you for the purchase of this product.
COPYRIGHT ©[OCTOBER, 1996] TOSHIBA INTERNATIONAL CORPORATION
ii
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GENERAL SAFETY INSTRUCTIONS
Safety Symbols appear in this manual in the following ways:
1) Danger symbol - The danger symbol is an exclamation mark enclosed in a triangle which
precedes the 3/16" high letters spelling the word "DANGER". The Danger symbol
indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. This signal word is to be limited to the most extreme situations:
2) Caution symbol - The caution symbol is an exclamation mark enclosed in a triangle which
precedes the 3/16" high letters spelling the word "CAUTION". The Caution symbol
indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices:
Other warning symbols may appear along with the Danger and Caution symbol and are used to indicate
a potentially hazardous situation which, if not avoided, could result in death or serious injury:
1) Electrical warnings - The electrical warning symbol is a lighting bolt mark enclosed in
a triangle. The Electrical warning symbol is used to indicate high voltage locations and
conditions that may cause serious injury or death if the proper precautions are not
observed:
iii
DANGER
CAUTION
2) Explosion warnings - The explosion warning symbol is an explosion mark enclosed in
a triangle. The Explosion warning symbol is used to indicate locations and conditions
where molten, exploding parts may cause serious injury or death if the proper
precautions are not observed:
For the purpose of this manual and product labels, a Qualified Person is one who is familiar with the
installation, construction, operation and maintenance of the equipment and the hazards involved. In
addition, this person must:
1) Carefully read the entire operation manual.
2) Be trained and authorized to safely energize, de-energize, clear faults, ground, lockout
and tag circuits and equipment in accordance with established safety practices.
3) Be trained in the proper care and use of protective equipment such as safety shoes,
rubber gloves, hard hat, safety glasses, face shields, flash clothing, and etc. in
accordance with established safety practices.
4) Be trained in rendering first aid.
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CONTENTS
SECTION PAGE
Disclaimer ...............................................................................................i
Introduction .............................................................................................. ii
General Safety Instructions.....................................................................iii
Contents ............................................................................................iv-vi
1.0 Inspection/Storage/Disposal ..................................................................1-1
1.1 Inspection of the New Unit..............................................................1-1
1.2 Storage ...........................................................................................1-1
1.3 Disposal..........................................................................................1-1
2.0 Safety in Installation and Operation ......................................................2-1
2.1 Installation Precautions...................................................................2-1
2.2 Operating Precautions ....................................................................2-2
2.3 Confirmation of Wiring ....................................................................2-3
2.4 Start-up and Test ............................................................................2-3
2.5 Maintenance ...................................................................................2-3
3.0 Specifications ..........................................................................................3-1
3.1 Power Ratings ................................................................................3-1
3.2 P2 Configuration.............................................................................3-1
3.3 Standard Specifications ..................................................................3-2
4.0 Wiring .............................................................................................4-1
4.1 Selection of Main Circuit Wiring Equipment and
Standard Cable Sizes.....................................................................4-1
4.2 Grounding.......................................................................................4-2
4.3 Simple Connection Diagram for 6-Pulse Drive ...............................4-3
4.4 Simple Connection Diagram for 12-Pulse Drive .............................4-6
5.0 PWB Layout, Jumpers, and Terminal Connections .............................5-1
5.1 Control Board for P2-4600 through P2-470KB ...............................5-1
5.2 Driver Board for P2-4600 through P2-470KB .................................5-2
5.3 Jumper Details................................................................................5-3
5.4 Control Board Terminal Block Details.............................................5-3
5.5 Jumper/Terminal Connections and Functions ................................5-4
5.6 Terminal Connections and Functions .............................................5-5
iv
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v
CONTENTS (cont'd)
SECTION PAGE
6.0 Operating Panel .......................................................................................6-1
6.1 Operating Panel Layout..................................................................6-1
6.2 Operating Panel Keys and Functions .............................................6-1
6.3 LED Display and Display Monitoring...............................................6-3
6.4 Display Alphanumerics ...................................................................6-4
7.0 Parameter Groups ...................................................................................7-1
7.1 Definitions of Setup and Group Parameters ...................................7-1
7.2 System Parameters Adjustment Range and Factory Settings........7-2
8.0 System Status Monitoring ..................................................................... 8-1
8.1 Normal Status Monitoring ...............................................................8-1
8.2 Automatic Status Monitoring...........................................................8-2
8.3 Tripped Status Monitoring...............................................................8-3
8.4 Input Terminal Status Code ............................................................8-4
8.5 Output Terminal Status Code .........................................................8-5
9.0 Keypad Operating Functions..................................................................9-1
9.1 Setup Parameters...........................................................................9-1
9.2 User Group Parameters..................................................................9-3
9.3 Communication Group Parameters ................................................9-5
9.4 Jump Frequency Group Parameters...............................................9-7
9.5 Display Group Parameters .............................................................9-8
9.6 Speed Group Parameters...............................................................9-9
9.7 Pattern Frequency Group Parameters...........................................9-10
10.0 Input Terminal Operating Functions.....................................................10-1
10.1 Input Terminal Selection Function .................................................10-1
10.2 Starting/Stopping-Remote Control.................................................10-2
10.3 Remote Control Frequency Setting ...............................................10-2
10.4 Jog ............................................................................................10-3
10.5 Resetting After a Trip.....................................................................10-3
10.6 Pattern Run....................................................................................10-4
10.7 PID Set Point Control.....................................................................10-5
10.8 Terminal IV ....................................................................................10-7
11.0 Output Terminal Operating Functions..................................................11-1
11.1 Selectable Outputs ........................................................................11-1
11.2 Inverter to Relay/PC Connections .................................................11-2
11.3 Fault Detection Output Terminals ..................................................11-2
11.4 Calibration of Remote Meters ........................................................11-3
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vi
CONTENTS (cont'd)
SECTION PAGE
12.0 After Sales Service.................................................................................12-1
12.1 Requesting After Sales Service .....................................................12-1
12.2 Parts Service Life...........................................................................12-2
13.0 Dimensions/Weights/Handling ..............................................................13-1
13.1 Cubicle Dimensions for 60 - 200 HP Units.....................................13-1
13.2 Cubicle Dimensions for 250 - 300 HP Units...................................13-2
13.3 Cubicle Dimensions for 400 HP Unit..............................................13-3
13.4 Cubicle Dimensions for 500 - 700 HP Units...................................13-4
13.5 Unit Weights ..................................................................................13-5
13.6 Handling.........................................................................................13-6
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1.0 Inspection/Storage
1.1 Inspection of the New Unit
Upon receipt of the Model P2 inverter, a careful inspection for shipping damage should
be made. After uncrating:
1) Check the unit for loose, broken, bent or otherwise damaged parts due to
shipping.
2) Check to see that the rated capacity and the model number specified on the
nameplate conform to the order specifications.
1.2 Storage
1) Store in a well ventilated location and preferably in the in the original carton if
the inverter will not be used immediately after purchase.
2) Avoid storage in locations with extreme temperatures, high humidity, dust, or
metal particles.
1.3 Disposal
Please contact your state environmental agency for details on disposal of electrical
components and packaging in your particular area.
1 - 1
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2.0 Safety in Installation and Operation
2.1 Installation Safety Precautions
1) Install in a secure and upright position within an enclosure where the ambient
temperature is between -10° C to 40° C.
2) Allow a minimum clearance space of 4 inches (10 cm) for the top and bottom
and 2 inches (5 cm) on both sides. Make sure that proper ambient temperature
is maintained when mounting with other equipment within an enclosure.
Cubical drive (400 KVA and larger) requires 27.5 in. (700 mm) on top.
This space will insure adequate ventilation.
3) Avoid installation in areas where vibration, heat, humidity, dust, steel particles,
or sources of electrical noise are present.
4) Adequate working space should be provided for adjustment, inspection and
maintenance.
5) Adequate lighting should be available for troubleshooting and maintenance.
6) A noncombustible insulating floor or mat should be provided in the area
immediately surrounding the electrical system where maintenance is required.
7) Use separate metal conduits for routing the input power, output power,
and control circuits.
8) Always ground the unit to prevent electrical shock and to help reduce
electrical noise. A separate ground cable should be run inside the
conduit with the input, output, and control power cables. The metal of
the conduit is not an acceptable ground.
9) Connect three phase power of the correct voltage to input terminals L1, L2, L3
(R, S, T) of standard 6-pulse units or connect to the input of phase shifting
transformer in 12-pulse units.
10) Connect three phase power from output terminals T1, T2, T3 (U, V, W) to a
motor of the correct voltage and type for the application.
11) Size the conductors in accordance with Article 310 of the National Electrical
Code. If conductors of a smaller than recommended size are used in parallel to
share current then the conductors should be kept together in as sets i.e. U1, V1,
W1 in one conduit and U2, V2, W2 in another. National and local electrical codes
should be checked for possible cable derating factors if more than three power
conductors are run in the same conduit.
12) Install a molded case circuit breaker (MCCB) between the power source and the
inverter. Size the MCCB to clear the available fault current of the power source.
13) Installation of inverter systems should conform to the National Electrical Code ,
regulations of the Occupational Safety and Health Administration , all national
codes, and all regional or industry codes and standards.
14) Only qualified personnel should install this equipment.
2 - 1
CAUTION
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2.2 Operating Safety Precautions
1) Do not apply power and attempt to use the inverter until this entire operation
manual has been carefully reviewed.
2) The input voltage must be within +/-10% of the specified input voltage. Voltages
outside of this permissible tolerance range may cause internal protection
devices to turn on or can cause damage to the unit. Also, the input frequency
should be within +/-2 Hz of the specified input frequency.
3) Do not use this inverter with a motor whose rated input is greater than the rated
inverter output.
4) This inverter is designed to operate NEMA B motors. Consult the factory before
using the inverter for special applications such as an explosion proof motor or
one with a repetitive type piston load.
5) Do not touch any internal part with
power applied to the inverter. First
remove the source power and check that the charge and power LED's are out.
A hazard exists temporarily for electrical shock even if the source power
is removed.
6) Do not apply commercial power to the output terminals T1 (U), T2 (V), or T3 (W)
even if the inverter source power is off. Disconnect the inverter from the motor
before applying a test or bypass voltage to the motor.
7) Do not operate this unit with the cabinet door open.
8) Use caution when setting output frequency. Overspeeding of the motor can
cause serious damage to the motor and/or the driven load equipment.
9) Use caution when setting the acceleration and/or deceleration time.
Unnecessarily short acc/dec time can cause undue stress and tripping of the
drive.
10) Interface problems can occur when this inverter is used in conjunction with
some types of process controllers. Signal isolation may be required to
prevent controller and/or inverter damage.
Contact Toshiba or the process controller manufacturer for further
information about compatibility and signal isolation.
11) Use red STOP or OFF button on inverter keypad to stop the motor. Use the
input circuit breaker for an emergency stop only.
12) Only qualified personnel should have access to the adjustments and
operation of this equipment. They should be familiar with the drive operating
instructions and with the machinery being driven.
13) Only properly trained and qualified personnel should be allowed to service
this equipment.
14) Follow all warnings and precautions; do not exceed equipment ratings.
2 - 2
DANGER
CAUTION
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2.3 Confirmation of Wiring
Make the following final checks before applying power to the unit:
1) Confirm that source power is connected to terminals L1, L2, L3 (R, S, T) in the
6-pulse unit and to the input phase shifting transformer in the 12-pulse unit.
Connection of incoming source power to any other terminals will damage
the inverter.
2) The 3-phase source power should be within the correct voltage and frequency
tolerances (see page 3-1 for ratings).
3) The motor leads must be connected to terminals T1, T2, T3 (U, V, W).
4) Make sure there are no short circuits or inadvertent grounds and tighten any
loose connector terminal screws.
2.4 Start-Up and Test
Prior to releasing an electrical drive system for regular operation after installation,
the system should be given a start-up test by competent personnel. This assures
correct operation of the equipment for reasons of reliable and safe performance. It is
important to make arrangements for such a check and that time is allowed for it.
When power is applied for the first time the inverter will come up in the factory settings
(See section 7.2). If these settings are incorrect for the application trial run then the
correct settings should be programmed from the control panel before activating the run
button. The inverter can be operated with no motor connected. Operation with no
motor connected or use with a small trial motor is recommended for initial adjustment or
for learning to adjust and operate the inverter.
2.5 Maintenance
1) Periodically check the operating inverter for cleanliness.
2) Keep the heatsink free of dust and debris.
3) Periodically check electrical connections for tightness (make sure
power is off and locked out).ke sure
power is off and locked out) .
2 - 3
CAUTION
CAUTION
CAUTION
Note:
1) See Section 12.2 for parts service life.
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MODEL RATED OUTPUT OUTPUT OVERLOAD MAIN CIRCUIT CONTROL
KVA CURRENT VOLTAGE CURRENT INPUT VOLTAGE CIRCUIT
AMPS 3-PHASE 3-PHASE SINGLE PHASE
*P2-4600 56 77 380-460V 115% FOR *** 380V@50Hz NO EXTERNAL
*P2-4750 70 96 3-PHASE 110 SEC. or CONTROL
*P2-410HP 90 124 (MAX 100% 400-460V@60Hz SOURCE
*P2-412HP 113 156 OUTPUT CONTINUOUS VOLT +/-10% REQUIRED
*P2-415HP 132 182 VOLTAGE Hz +/-2Hz
*P2-420HP 174 240 UNDER NO
*P2-425HP 219 302 LOAD)
*P2-430HP 262 361
**P2-440KB 400 502
**P2-450KB 500 628
**P2-460KB 600 753
**P2-470KB 700 879
3 - 1
3.0 Specifications
3.1 Power Ratings
RATINGS
* These units are UL/CUL (Underwriters Laboratories Inc.) listed.
3.2 P2 Configuration
Use the following configuration chart for options selecting AC input fusing and DC links.
Inverter Input Fuse DCL
P2-4600 Option No
P2-4750 Option No
P2-410HP Option No
P2-412HP Option Available
P2-415HP Option Available
P2-420HP Standard Available
P2-425HP Standard Available
P2-430HP Standard Available
P2-440KB Standard Standard
P2-450KB Standard Standard
P2-460KB Standard Standard
P2-470KB Standard Standard
** These units are not listed.
*** Consult factory for 12-pulse operation in all units and for 50Hz operation in model P2470KB.
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3.3 Standard Specifications
3 - 2
Control Control Method Sinusoidal PWM control
Output voltage regulation Same as power line.
Output frequency 0.0 to 120.0 Hz (0.0 to 60 Hz setting when shipped)
Frequency setting 0.1Hz: Operating panel input; 0.03 Hz: Analog input;
resolution 0.01Hz: Input through computer interface
Frequency accuracy ±0.5% (at 25°C; ±10°C) against the maximum frequency
Voltage/frequency Second-order nonlinear mode for variable torque.
characteristics "Max voltage" frequency adjustment (30 to 120 Hz), torque
boost adjustment (0 to 30 %), start-up frequency adjustment
(0 to 10 Hz)
Frequency setting signals 3k ohms potentiometer (a 1k to 10k ohms-rated potentiometer can
be connected). 0 to 10 Vdc (input impedance: 30k ohms), 0 to
5 Vdc (15k ohms), 4 to 20 mAdc (250 ohms)
Output frequency Determines the rate of change of frequency out, when compared
characteristics of IV to rate of change of speed reference signal.
terminal input signal
Frequency jump 3-points with selectable jump frequency and bandwidth
Upper/lower limit Upper limit frequency: 0.0 Hz to maximum frequency
frequencies Lower limit frequency: 0.0 Hz to upper limit frequency
PWM carrier frequency Adjusted in the range of .5 kHz to 3.0 kHz
switching
Operating Acceleration/deceleration 3 to 1200 seconds, switching of acceleration time 1 or 2,
functions time selection of S-shaped 1 or 2, or selection of acceleration/
deceleration patterns
Electrical braking DC injection braking Start-up frequency adjustment (0 to 10 Hz),
braking voltage adjustment (0 to 20 %),
braking time adjustment (0 to 5 seconds)
Forward or reverse run Forward run when F-CC closed; reverse run when R-CC closed;
reverse run when both F-CC and R-CC closed; coasting stop
when ST-CC open; emergency coast stop by a command from
operating panel
Jogging run Jogging run engaged when N.O. contact is closed. (adjustment
range 0.0 to 20.0 Hz)
Multispeed run By opening and closing different combinations of CC, SS1, SS2,
and SS3, the set speed or seven preset speeds can be selected.
Automatic fault latch reset When a protective function is activated, the system checks main
circuit devices, and attempts the restart up to 5 times (activated
when shipped).
Soft stall Sustains a run in overload mode (set at ON when shipped)
Automatic restart Smoothly recovers a normal run of a free-running motor utilizing
motor speed detection control.
Programmable RUN Allows setting of 7 different patterns of automatic operation
patterns
Protection Protective functions Stall prevention, current limit, overcurrent, overvoltage, short-
circuit at load, load-end ground fault, undervoltage, momentary
power interrupt, electronic thermal overload, main circuit over-
current at start-up, load-end overcurrent at start-up, cooling
fin overheat, and emergency stop. Provisions for external
fault signal.
Electronic thermal Standard motor/constant torque V/f motor switching, and
characteristics electronic thermal stall prevention activating level adjustment
Reset Resets inverter when N.O. contact is closed.
ITEM STANDARD SPECIFICATIONS
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Display (4) 7-segment red LED Output Frequency range 0.0 to 120 Hz and OFF state
digits with colon and frequency/
decimal points OFF
Warning Stall preventive warning, overvoltage limit
(4) discrete green LED's indications warning, overload warning, lineside undervoltage
warning, DC main circuit undervoltage warning,
setting errors, EEPROM abnormality, and data
transfer abnormality warnings
Fault Overcurrent, overvoltage, loadside ground fault,
indications overload, armature overcurrent at start-up, loadside
overcurrent at start-up, heat sink overheat.
Data and Inverter status (forward/reverse run, frequency set
status value, output current, etc.) and each set value
Speed An arbitrary unit (revolution speed, linear velocity or
scaling the like) as well as output frequency can be displayed
by use of an arbitrary multiplication factor
Data A number is assigned to each inverter (for 0 to 31
storage inverters).
(1) discrete red LED DC charge Main DC bus circuit capacitors charge indicator
(located inside enclosure) indicator
Output signals Fault detection signal One form C contact (250 Vac / 30 Vdc, 2 Amp)
Low speed/reach signals Open collector output (24 Vdc, 50 mA maximum)
Upper limit/lower limit Open collector output (24 Vdc, 50 mA maximum)
frequency signals
Frequency meter output Ammeter rated at 1mAdc at full scale, or voltmeter rated at
and ammeter output 7.5 Vdc, 1mA
Enclosure type NEMA Type 1 (standard)
Cooling method Fan-cooled heat sinks P2-4600 thru P2-470KB
Color 400 - 700HP sizes: Sherwin Williams Precision Tan #F63H12
60 - 300HP sizes: ANSI 49 Medium Gray
Service Service environment Indoor, altitude 1000m (3,300 ft) maximum without additional
conditions cooling or derating. Must not be exposed to direct sunlight, or
subjected to corrosive or explosive gas or mists.
Ambient temperature From -10 to +40°C
Storage temperature From -10 to +50°C
Relative humidity 95 % maximum (no condensation allowed)
Vibration Acceleration at 0.5 G maximum (20 to 50 Hz), amplitude at
0.1 mm maximum (50 to 100 Hz)
3 - 3
3.3 Standard Specifications (cont'd)
ITEM STANDARD SPECIFICATIONS
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*Molded case Ampacity
Inverter circuit breaker (FLA x 1.25) **Typical cable size (AWG)
(MCCB)
Amp Main power 230Vac and Frequency Other
Type form rating (A) and 460Vac control command input, signal
(A) motor load power source frequency meter, circuits
ammeter
P2-4600 125 106 #2
P2-4750 175 132 #1/0
P2-410HP 200 171 #2/0
P2-412HP 225 214 #4/0
P2-415HP 300 251 *** 2 (#2/0)
P2-420HP 350 330 *** 2 (#4/0) #14 3-core shield cable #18
(speed reference)
P2-425HP 400 416 *** 2 (#2/0) 2-core shield cable
#20
P2-430HP 600 496 *** 2 (#350)
P2-440KB 600 628 *** 2 (#350)
P2-450KB 800 785 **** 3 (#300)
P2-460KB 1000 941 **** 3 (#400)
P2-470KB 1200 1099 **** 3 (#500)
* The Molded Case Circuit Breaker (MCCB) or Magnetic Circuit Protector (MCP) should
be coordinated with the available short circuit current. The standard units are rated for
output short circuit faults of 10,000A (60 - 200 HP), 18,000A (201 - 400 HP), 30,000A
(401 - 600 HP) and 42,000A (601 - 900 HP) according to the UL 508C "Power
Conversion Equipment", Table 58.1 or CSA Standard C22.2 No.14-M1987 "Industrial
Control Equipment" Table 24. The selection of breakers for this table is in accordance
with 1990 NEC Article 430. The selection of these breakers takes into consideration
motor starting at the low end of the output voltage specifications but does not consider
the use of high efficiency motors.
* For multiple motor applications, the magnetic only MCP should be replaced by a thermal
magnetic MCCB. The MCCB should be sized according to 1.25 X (largest motor Full
Load Amps) + (sum of all other motor Full Load Amps) to meet National Electric Code
(NEC) or Canadian Electrical Code (CEC) requirements. An individual overload relay
must be provided for each motor in multiple motor applications.
** Wire sizing is based upon NEC table 310-16 or CEC Table 2 using 75° C cable, an
ambient of 30° C, cable runs for less than 500 FT., and copper wiring for not more than
three conductors in raceway or conduit or earth (directly buried)(except as noted above).
The customer should consult the NEC or CEC wire Tables for his own particular
application and wire sizing.
4.0 Wiring
4.1 Selection of Main Circuit Wiring Equipment and
Standard Cable Sizes
4 - 1
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4 - 2
4.1 Selection of Main Circuit Wiring Equipment and
Standard Cable Sizes (cont'd)
** For cable runs greater than 500 FT. between the motor and inverter, consult the factory
beforeinstalling.
*** Use two parallel conductors instead of a single conductor. Use separate conduits for
routing parallel conductors (see note 3 this page).
**** Use three parallel conductors instead of a single conductor. Use separate conduits for
routing parallel conductors (see note 3 this page).
Notes:
1.) Auxiliary relays used to switch inverter signals should be capable of switching
low current signals (i.e. 5mA).
2.) The inverter has internal overload protection, but the Local, National, or
Canadian Electrical Codes may require external motor overload protection.
3) When wiring with parallel conductors, the conductors should be kept together in
phase sets with U1, V1, W1, in one conduit and parallel conductors U2, V2, W2
in another conduit. The ground conductor should be in one of these conduits.
4.2 Grounding
The inverter should be grounded in accordance with Article 250 of the National Electrical
Code or Section 10 of the Canadian Electrical Code, Part I and the grounding conductor
should be sized in accordance with NEC Table 250-95 or CEC, Part I Table 16.
Use separate conduits for routing incoming power, power
to motor, and control conductors. Use no more than three
power conductors and a ground conductor per conduit.
CAUTION
Conduit is not a suitable ground for the inverter.
CAUTION
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TOSHIBA
4.3 Simple Connection Diagram for 6-Pulse Drive
4 - 3
TOSVERT 130 P2
STANDARD CONNECTION
MODEL 4600 TO 420HP
AUTO RUN
SIGNAL
Notes:
1) For control/driver terminal block layout see Page 5-3.
2) For recommended wire sizes see Page 4-1.
3) For terminal connections and functions see Page 5-5 through 5-6.
4) Contact Toshiba when interfacing with a process controller.
POWER
SUPPLY
IV
PP
CC
RR
AD2/SS3
JOG/SS2
SS1
CC
RST
F
R
ST
RJ
R38
R40/44
R41/46
L3(T)
L2(S)
L1(R)
LOW/LL
RCH/UL
FM
AM
CC
P24
FLC
FLB
FLA
FAULT
FAULT SIGNAL OUTPUT
OV
OH
T3(W)
T2(V)
T1(U)
MCCB
GND(E)
0 - 5 VDC
4 - 20 mA
-
+
AUTO
REFERENCE
DIGITAL OPERATION PANEL
P2 INVERTER
INPUT POWER SELECTION
415/460V- 50/60 Hz
400/440V- 50/60 Hz
380V- 50 Hz
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TOSHIBA
4.3 Simple Connection Diagram for 6-Pulse Drive (cont'd)
4 - 4
TOSVERT 130 P2
STANDARD CONNECTION
MODEL 430HP
AUTO RUN
SIGNAL
Notes:
1) For control/driver terminal block layout see Page 5-3.
2) For recommended wire sizes see Page 4-1.
3) For terminal connections and functions see Page 5-5 through 5-6.
4) Contact Toshiba when interfacing with a process controller.
IV
PP
CC
RR
AD2/SS3
JOG/SS2
SS1
CC
R
ST
RJ
R38
R40
R46
L1(R)
LOW/LL
RCH/UL
FM
AM
CC
P24
FLC
FLB
FLA
FAULT
FAULT SIGNAL OUTPUT
OV
OH
T3(W)
T2(V)
T1(U)
MCCB
GND(E)
0 - 5 VDC
4 - 20 mA
-
+
AUTO
REFERENCE
DIGITAL OPERATION PANEL
P2 INVERTER
POWER
SUPPLY
460V- 60 Hz
380V- 50 Hz
415V- 50 Hz
F
RST
L2(S)
L3(T)
INPUT POWER SELECTION
efesotomasyon.com -Toshiba inverter,drive,servo,plc

TOSHIBA
4.3 Simple Connection Diagram for 6-Pulse Drive (cont'd)
4 - 5
TOSVERT 130 P2
STANDARD CONNECTION
MODEL 440HP TO 470KB
AUTO RUN
SIGNAL
Notes:
1) For control/driver terminal block layout see Page 5-3.
2) For recommended wire sizes see Page 4-1.
3) For terminal connections and functions see Page 5-5 through 5-6.
4) Contact Toshiba when interfacing with a process controller.
IV
PP
CC
RR
AD2/SS3
JOG/SS2
SS1
CC
R
ST
L1(R)
LOW/LL
RCH/UL
FM
AM
CC
P24
FLC
FLB
FLA
FAULT
FAULT SIGNAL OUTPUT
OV
OH
T3(W)
T2(V)
T1(U)
MCCB
GND(E)
0 - 5 VDC
4 - 20 mA
-
+
AUTO
REFERENCE
DIGITAL OPERATION PANEL
P2 INVERTER
F
RST
L2(S)
L3(T)
POWER
SUPPLY
efesotomasyon.com -Toshiba inverter,drive,servo,plc

TOSHIBA
4.4 Simple Connection Diagram for 12-Pulse Drive
4 - 6
Notes:
1) For control/driver terminal block layout see Page 5-3.
2) For recommended wire sizes see Page 4-1.
3) For terminal connections and functions see Page 5-5 through 5-6.
4) Contact Toshiba when interfacing with a process controller.
5) Phase shifting transformer has 460V input and two 240V delta-wye outputs
which shift phase 30°.
IV
CC
RR
PP
JOG/SS2
SS1
CC
AD2/SS3
ST
R
F
RST
RJ
R38
R41/46
R40/44
R1
T1
S1
R2
T2
S2
MCCB1
MCCB2
AUTO RUN
SIGNAL FAULT SIGNAL OUTPUT
FM
AM
CC
P24
LOW/LL
RCH/UL
GND(E)
0 - 5 VDC
4 - 20 mA
AUTO
REFERENCE
FLC
FLB
FLA
OV
OH
T1(U)
T3(W)
T2(V)
415/460V- 50/60 Hz
400/440V- 50/60 Hz
FAULT
-
+
3 Ø 460V 60Hz
INCOMING
POWER
TOSVERT 130 P2
STANDARD CONNECTION
MODEL 4600 TO 420HP
460 : 240/240
PHASE SHIFTING
TRANSFORMER
(SEE NOTE 5)
FULL WAVE DIODE
BRIDGE CONVERTER
DIGITAL OPERATION PANEL
P2 INVERTER
380V- 50 Hz
INPUT POWER SELECTION
efesotomasyon.com -Toshiba inverter,drive,servo,plc