Toshiba G9000 SERIES User manual

G9000 SERIES
MMS KIT
INSTALLATION MANUAL
480/480 V 80/100/160/225 kVA
Document No: 94466-000
Document Ref: 4GDH0010 Rev.B
March 2020

G9000 80-225kVA MMS KIT Installation Manual - 94466-000 i
UNINTERRUPTIBLE POWER SYSTEM
If additional information or technical assistance is required call TOSHIBA Customer Support Center at 877-867-8773, or
write to: Toshiba International Corporation, 13131 West Little York Road, Houston, TX 77041-9990 Attn: UPS Product
Manager.
Please complete the following information for your records.
Keep this manual with the UPS equipment.
Job Number:
Model Number:
Serial Number:
Application:
Shipping Date:
Date of Installation:
Inspected By:
IMPORTANT NOTICE
Never attempt to install, operate, maintain or dispose of this equipment until you have first read and understood all
of the relevant product warnings and user directions that are contained in this Installation manual.
The installation of this equipment must only be performed by qualified personnel.
The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to
provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should
further information be required or should particular problems arise which are not covered sufficiently the matter
should be referred to the local TOSHIBA sales office.
Nothing in this manual shall alter Toshiba International Corporation’s standard terms and conditions or the
conditions of any written sales contract.
Any Electrical or mechanical modifications to this equipment without prior written consent of
TOSHIBA will void all warranties and may void UL/CUL listing. Unauthorized modifications may
also result in personal injury, death, or equipment damage.

ii G9000 80-225kVA MMS KIT Installation Manual - 94466-000
Purpose and Scope of Manual
This manual provides information on how to safely install, operate, and maintain your TOSHIBA power electronics product.
This manual includes a section on General Safety Instructions that describes the warning labels and symbols that are used
throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this
equipment.
This manual and the accompanying drawings should be considered a permanent part of the equipment and should be
readily available for reference and review. Dimensions shown in the manual are in metric and/or the English equivalent.
TOSHIBA reserves the right, without prior notice, to update information, make product changes, or to discontinue any
product or service identified in this publication.
TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION. All other product or trade references
appearing in this manual are registered trademarks of their respective owners.
TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for
incidental or consequential damages resulting from the use of information contained in this manual.
This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written
consent of TOSHIBA INTERNATIONAL CORPORATION.
© Copyright 2020 TOSHIBA INTERNATIONAL CORPORATION.
All rights reserved.
Printed in Japan
Contacting TOSHIBA Customer Support Center
The TOSHIBA Customer Support Center can be contacted to obtain help in resolving any Uninterruptible Power System
problem that you may experience or to provide after sales service support.
Toshiba Customer Support Center
8 a.m. to 5 p.m. (CST) –Monday through Friday
Tel [phone]
Fax [phone]
E-mail –[email protected]
You may contact TOSHIBA by writing to:
TOSHIBA INTERNATIONAL CORPORATION.
SOCIAL INFRASTRUCTURE SYSTEMS GROUP
POWER ELECTRONICS DIVISION
13131 West Little York Rd.
Houston, TX 77041-9990
Attn: UPS Product Manager
For further information on Toshiba products and services, please visit our website at:
http://www.toshibaups.com/

G9000 80-225kVA MMS KIT Installation Manual - 94466-000 iii
Table of Contents
Table of Contents....................................................................................................................................................................iii
List of Tables...........................................................................................................................................................................iii
List of Figures..........................................................................................................................................................................iii
1How to use this Manual..................................................................................................................................................1
1.1 Notice Icons.........................................................................................................................................................1
1.2 Qualified Personnel.............................................................................................................................................2
2OVERVIEW....................................................................................................................................................................3
3MMS KIT parts list..........................................................................................................................................................4
4MMS parts Location........................................................................................................................................................5
5Installation procedure.....................................................................................................................................................7
5.1 Parallel Interface Board (IFAU-08*)....................................................................................................................7
5.2 Parallel Control Board (TLCR-C*).......................................................................................................................8
6Dip switch setting on Parallel Interface Board (IFAU-08*) .............................................................................................9
List of Tables
Table 1 Parts list of MMS KIT...............................................................................................................................................4
Table 2 Dip switch setting.....................................................................................................................................................9
List of Figures
Figure 1 Parallel-connection between UPSs........................................................................................................................3
Figure 2 MMS KIT parts appearance...................................................................................................................................4
Figure 3 MMS parts Location (160kVA, 225kVA).................................................................................................................5
Figure 4 MMS parts Location (80kVA, 100kVA)...................................................................................................................6
Figure 5 Parallel Interface Board (IFAU-08*) Installation.....................................................................................................7
Figure 6 Parallel Control Board (TLCR-C*) Installation........................................................................................................8
Figure 7 Dip switch location on Parallel Interface Board (IFAU-08*) ...................................................................................9

iv G9000 80-225kVA MMS KIT Installation Manual - 94466-000
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G9000 80-225kVA MMS KIT Installation Manual - 94466-000 1
1 How to use this Manual
This manual is designed for ease of use, giving the user easy and quick reference to information.
This manual uses notice icons to draw attention to the user important information regarding the safe operation and
installation of the UPS.
1.1 Notice Icons
The notice icons used in this manual are explained below, and should be taken into account and adhered to whenever
they appear in the text of this manual.
Warning: A warning symbol shows potentially hazardous situation or condition which could result in
personal injury or death, if not avoided.
Caution: A caution symbol shows potentially hazardous situation or condition which could result in
personal injury or equipment damage, if not avoided.
Note: A Note symbol shows the information the user or the service personnel should observe during
the UPS operation or service work.
Prohibit: A prohibit symbol shows the act the user or the service personnel should NEVER perform
during the UPS installation, operation or service work.
Safety Recommendations: If any problems are encountered while following this manual, contact the Toshiba Customer
Support Center.
WARNING
CAUTION
!
NOTE
PROHIBIT

2 G9000 80-225kVA MMS KIT Installation Manual - 94466-000
1.2 Qualified Personnel
Only qualified persons are to install, operate or service this equipment according to all applicable codes and
established safety practices.
A qualified person must:
1) Read this entire instruction manual carefully.
2) Be skilled in the installation, construction or operation of the equipment and aware of the hazards involved.
3) Be trained and authorized to safely energize, de-energize, clear, ground, lockout and tag circuits in accordance
with established safety practices
4) Be trained and authorized to perform the service, maintenance or repair of this equipment
5) Be trained in the proper care and use of protective equipment such as rubber gloves, hard hat, safety glasses,
face shield, flash clothing, etc. in accordance with established practices
6) Be trained in rendering first aid.

G9000 80-225kVA MMS KIT Installation Manual - 94466-000 3
2 OVERVIEW
TOSHIBA G9000 Uninterruptible Power Supply Systems (UPS) need an MMS KIT whenever two or more UPSs are
installed in parallel operation configuration.
Each UPS requires an MMS KIT installed to allow it to complete the communication circuit with other modules.
All UPSs must be de-energized when the MMS KITs are installed and the parallel
interconnections are established between the modules.
Figure 1Parallel-connection between UPSs
CAUTION
MMS
KIT
MMS
KIT
MMS
KIT
UPS-1
UPS-2
UPS-n

4 G9000 80-225kVA MMS KIT Installation Manual - 94466-000
3 MMS KIT parts list
Table 1 Parts list of MMS KIT
Parts No.
Part name
Qty
Remarks
1
IF1 PCB: Parallel Interface PCB (IFAU-08*)
1
2
PC1 PCB: Parallel Control PCB (TLCR-C*)
1
3
Mounting Metallic Plate for IFAU-08*
1
4
Flat Cable (TLCR-C* –UPGR-M*)
1
5
Wire (GNDC –FG)
1
6
Cable Clamp
1
7
Supports
16
For IFAU-08*: 6
For TCRL-C* : 10
8
Screws (M3) with spring washer and flat washer
16
For IFAU-08*: 6
For TCRL-C* : 10
9
Screws (M4) with spring washer and flat washer
5
For Metallic plate: 4
For Cable cramp: 1
10
Spring washers (M3)
16
For supports (IFAU-08*): 6
For supports (TLCR-C*): 10
11
Flat washers (M3)
16
For supports (IFAU-08*): 6
For supports (TLCR-C*): 10
Note –Part number followed by “ * ” denotes any letter A to Z.
Figure 2 MMS KIT parts appearance
Part No. 1: IFAU-08*: Parallel Interface P.C.B.
Part No. 2: TLCR-C*: Parallel Control P.C.B.
Part No. 3: Mounting Metallic Plate
Part No. 4: Flat Cable
Part No. 5: Wire
Part No. 6: Cable Clamp
Part No. 7: Support

G9000 80-225kVA MMS KIT Installation Manual - 94466-000 5
4 MMS parts Location
Figure 3 MMS parts Location (160kVA, 225kVA)
2) PC1 PCB:
(TLCR-C*)
3) Mounting Metallic
Plate
5) Wire
UPGR
-M*
1) IF1 PCB:
(IFAU-08*)
4) Flat Cable
6) Cable Clamp

6 G9000 80-225kVA MMS KIT Installation Manual - 94466-000
Figure 4 MMS parts Location (80kVA, 100kVA)
UPGR
-M*
1) IF1 PCB:
(IFAU-08*)
6) Cable Clamp
3) Mounting Metallic
Plate
5) Wire
2) PC1 PCB:
(TLCR-C*)
4) Flat Cable

G9000 80-225kVA MMS KIT Installation Manual - 94466-000 7
5 Installation procedure
5.1 Parallel Interface Board (IFAU-08*) Figure 5 Parallel Interface Board (IFAU-08*) Installation
Step 1 :Screw the supports with spring and flat washer
on the metallic plate. Cable clamp also.
Step 2 :Install the parallel interface board IFAU-08* on
the metallic plate.
Step 3 :Install metallic plate to the front door. At this
time, GNDC on the PCB wires to FG (metallic
plate). This wire is tightened with the screw in
one place.
Step 4 :Insert all connectors of the multi-conductive
wires to corresponding connectors on the PCB
by verifying the connector number. Fasten the
cables (IFAU-08* –TLCR-C*) to the Cable
Clamp with binding band.
IOAU-08*
metallic plate
Wire
Clamp
Step 1
Supports
metallic plate
clamp
Step 2
IOAU-08*
metallic plate
clamp
Step 3
metallic plate
Front door
clamp
GNDC
Wire
Step 4
CN92
CN93
CN94
CN96 CN95
metallic plate
TL
IN
TL
OUT
CB
OUT
CB
IN
CA
OUT
CA
IN
Front door
GNDC
From other UPS
From TLCR-C*
band
clamp
1. Prior to the installation of the parts, confirm that the AC input breaker, AC output breaker,
Bypass input breaker and DC breaker are turned off. (De-energize the interior of the UPS.)
2. Then remove the metal cover plates from UPS.
CAUTION

8 G9000 80-225kVA MMS KIT Installation Manual - 94466-000
5.2 Parallel Control Board (TLCR-C*) Figure 6 Parallel Control Board (TLCR-C*) Installation
Step 1 :Screw the supports with spring
and flat washer to the metal
plate.
Step 2 :Install the parallel control board
TLCR-C* to the supports.
Step 3 :Insert all connectors of the
multi-conductive wires to
corresponding connectors on
the PCB by verifying the
connector number.
UPGR-M*
TLCR-C*
CN93 CN92
CN91
UPGR-M*
TLCR-C*
Step 2
metal plate
UPGR-M*
CN93 CN92
UPGR-M*
TLCR-C*
CN91
CN91
Step 3
metal plate
From IFAU-08*
UPGR-M*
metal plate
Step 1
Supports

G9000 80-225kVA MMS KIT Installation Manual - 94466-000 9
6 Dip switch setting on Parallel Interface Board (IFAU-08*)
Setup Dip switches according to Table 2.
Figure 7 Dip switch location on Parallel Interface Board (IFAU-08*)
Example: In Table 2, 3xMMS No. 1 UPS switches are all ON, and the No. 2 UPS switches are all OFF.
Table 2 Dip switch setting
System
No.1 UPS
No.2 UPS
No.3 UPS
No.4 UPS
2 by MMS
ON
ON
3 by MMS
ON
OFF
ON
4 by MMS
ON
OFF
OFF
ON
IFAU-08*
Dip Switch
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF

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SOCIAL INFRASTRUCTURE SYSTEMS GROUP
POWER ELECTRONICS DIVISION
13131 West Little York Rd., Houston, TX 77041
Tel: [phone] Fax [phone]
US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204
www.toshibaups.com
Printed in Japan