Toyota 00016-34088 User manual

TOYOTA TUNDRA 2015 Billet Grille w/LED DRL
Part Number: 00016-34088
Accessory Code: BG3000
Conflicts
Models 1794and Platinum
Kit Contents
Item # Quantity Reqd. Description
1 2 LED DRL
2 1 Driver Box
3 1 Switch
4 1
5 2 Hardware bags
6 1 Grille Assy
7 1 Logo Plate SR5
8 1 Logo Plate Limited
DRL Hardware Bag Contents
Item # Quantity Reqd. Description
1 1 Relay
2 1 Hood Wire Harness
3 1 Cabin Wire Harness
4 8 Wire ties
5 2 Black T-Taps
Grille Hardware Bag Contents
Item # Quantity. Description
1 6 U-Nuts
2 8 #10 Screws
3 2 #8 Screws
4 2
5 2 Top Plate Extension Brackets (LH/RH)
6 2 Middle Extension Brackets (LH/RH)
7 2 Bottom Extension Brackets (LH/RH)
8 4
9 3
10 2
Recommended Tools
Safety Tools
Safety Glasses
Electrical Tape
Installation Tools
10mm Wrench
Phillips Screw Driver
Pliers
Side Cutters
Torque Wrench 48" lbs
Special Chemicals
3M Silicon Sealant
DRL Accessory Service Parts
Service Part
LED DRL LH
LED DRL RH
Switch
Relay
Wire Harness
Driver box
Part Number
00016-32290-01 X
00016-32290-02 X
00016-32270-05 X
00016-32260-04 X
00016-32270-03 X
00016-32270-06 X
Grille Accessory Service Parts
Service Part
Hardware Kit
(Black)
Logo Mount Plate
(Black)
Part Number
00016-34088-01 X
00016-34064-02 X
Recommended Sequence of Application
Item # Accessory
1 LED DRL
2 Billet Grille
Mandatory Legend
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Doc. 15.215.00 Business Partner: J55 PIO / DIO Rev. A 01/07/15

TOYOTA TUNDRA Billet Grille w/LED DRL
Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of
this accessory should follow approved guidelines to ensure quality installation. These guidelines can be found in the
Accessory Installation Practices document. This document covers such items as:
•Vehicle Protection (use of covers and blankets, cleaning chemicals, etc)
•Safety (eye protection)
•Vehicle Disassembly / Reassembly (panel removal, part storage, etc)
Preparation
Remove negative battery cable
Installation
1. From front of vehicle, lay the DRL’s wire
harness on the engine compartment, left
side from the battery towards the firewall of
the car (pictures A and B).
Picture A
Picture B
2. Locate the large vehicle harness grommet
on the left side. If accessible, cut the
auxiliary wiring access nipple off the
grommet or cut ¼” slit in grommet and push
the red, black, black-white and red-white
wires through firewall. Note: Extra caution
should be taken not to damage the
connector’s pin. Seal with 3M Silicone
sealant (picture 1)
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TOYOTA TUNDRA Billet Grille w/LED DRL
Picture 1
Vehicle Disassembly
3. Remove driver side door scuff plate.
Disengage with panel tool and remove
(picture 2 and 2A)
Picture 2
Picture 2A
4. Remove the driver side cowl side trim
(pictures 3 and 3A)
Picture 3
Picture 3A
5. Remove the driver’s side lower dash panel:
remove two lower screws (picture 4)
Picture 4
6. From inside the cabin, locate the wires that
were pushed through in step 2. It will be the
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TOYOTA TUNDRA Billet Grille w/LED DRL
grommet left to the emergency brake
(picture 5)
Picture 5
7. Route the wire harness to reach the left
area of the steering wheel
8. Push the pins into the connector supplied in
kit. The plastic connects have a mark with a
positive (+) and a negative (-) symbol. Push
the red wires into the “+” symbol and the
black wires into the “-“ symbol (picture 6)
Picture 6
9. Connect the driver box to the wires pushed
into the connectors on step 8 (make sure
wire colors are aligned: black with black and
red with red).
10. Using a 14” wire tie, secure the driver box to
the factory harness by the kick panel
(picture 7)
Picture 7
11. Install a black T-tap to connector J130 pin 8,
light green wire. J130 is located on the back
of the power mirror control switch. Then
connect the red wire from DRL harness to
the t-tap (pictures 8, 8A and 8B).
Picture 8: DRL red wire to connector J130 (light green wire)
Picture 8A
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TOYOTA TUNDRA Billet Grille w/LED DRL
Picture 8B
12. Install a black T-tap to connector J50 pin 1,
blue. J50 is located at the back of the cargo
light switch. Then connect the blue wire
from DRL harness to the t-tap (pictures 9,
9A and 8B).
Picture 9: DRL blue wire to connector J50, pin1 (blue wire)
Picture 9A
13. Secure ground (black) wire to bolt by the
kick panel (picture 10)
Picture 10
14. Secure relay, fuse and any excess wire
from t-taps to factory wire harness, next to
driver box (picture 11)
Picture 11
15. Use an empty switch knock out on left panel,
(left to the cargo light switch) and mount
switch into switch knock out (picture 12).
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TOYOTA TUNDRA Billet Grille w/LED DRL
Picture 12
16. Plug DRL harness into switch.
17. Reinstall dash panels and connectors.
ENGINE COMPARTMENT
18. From underneath the hood remove two
plastic fasteners from the factory grille
located inside of the headlamps with a nylon
fastener tool (picture 13).
Picture 13
19. Remove four 10mm bolts from the plastic
radiator cover then pull the radiator cover
upward to remove (picture 14)
Picture 14
20. Pull the top of the factory grille slightly
forward a couple of inches, reach down
behind the factory grille and press on two
plastic latches located on the bottom and
ends of the factory grille (picture 15) while
pulling the bottom of the factory grille
forward, remove the factory grille from the
vehicle (Picture 15A).
Picture 15
Picture 15A
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TOYOTA TUNDRA Billet Grille w/LED DRL
21. Place the factory grille face down on a clean
soft surface (take special care to protect the
chrome factory shell). On the back of the
grille assembly use a Phillips screwdriver to
remove two Phillips screws from each side
of the factory grille: 4 total (picture 16)
Picture 16
22. Now remove the black plastic grille insert
from the factory grille shell by unlatching
thirteen plastic latches around the grille with
a flat screwdriver and remove the black
plastic grille insert (picture 17)
17
23. With a pair of pliers break off all thirteen
clips from chrome plastic frame, this will
allow your billet grille to sit flush with the
chrome frame during installation (picture 18)
Picture 18
24. Use a nylon fastener tool to remove two
plastic fasteners located just below the
inside bottom corner of each headlamp
(picture 19). Save these fasteners, as you
will use them later in the installation.
Picture 19
25. Remove the factory Toyota logo from the
factory grille by pressing the tabs on the
back of the logo inward while pulling the
logo forward
ENGINE COMPARTMENT
26. Run DRL’s wire harness from the large
vehicle harness grommet on the left side
(step 2) through the driver side, towards the
front of the vehicle. Use wire ties to secure
harness (picture 20, 20A and 20B)
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TOYOTA TUNDRA Billet Grille w/LED DRL
Picture 20
Picture 20A
Picture 20B
27. Drop the left side of DRL harness down on
left side of vehicle, then pull the radiator
liner (next to the headlamp) to retrieve the
harness (picture 21)
Picture 21
28. Run the wire harness to the right side above
the bumper, and secure with wire ties as
shown (picture 22)
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TOYOTA TUNDRA Billet Grille w/LED DRL
Picture 22
29. Secure excess wires at both sides with
wires ties, leaving enough lead to connect
the DRL to the harness (picture 23)
Picture 23
30. Secure excess wires with wire ties (pic. 24)
Picture 24
Billet Grille Installation
31. Take the two Z support brackets and install
them on backside of the factory grille shell
with the arm bending downward as shown
(picture 25). Use the factory screws
removed in Step 4 along with one 1” black
fender washer on each bracket to secure
the bracket to the factory grille shell. Repeat
this on the opposite side of the factory grille.
Tighten the two screws.
Picture 25
32. Take the two top plate extension brackets
and install them on the upper corners of the
factory grille shell using the factory screws
to secure them to the grille shell and install
the u-nuts onto the arms of the brackets as
shown in (picture 26). Insure the u-nut is
oriented with the side that accepts the
screw facing outward as shown.
Picture 26
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TOYOTA TUNDRA Billet Grille w/LED DRL
33. Reinstall the factory chrome grille shell (with
the brackets installed) on the vehicle, make
sure the brackets slide under the black
plastic arms on the core support (picture 27)
and that the holes in the u-nut and bracket
line up with the hole in the plastic bracket on
the core support.
Picture 27
34. Reach down behind the factory grille and
locate the brackets that you installed on
step 7 and insert the factory plastic fastener
through the hole in the bracket and into the
same hole in the vehicle it was removed
from (picture 28). Make sure the fastener is
fully inserted and secure.
Picture 28
35. Take the two bottom extension brackets and
install u-nuts onto the small ends aligning
with the holes in the brackets and orient it
as shown (picture 29).
Picture 29
36. Install two u-nuts onto the two flange
brackets aligning the holes in the u-nuts
with the holes in the flange brackets and
orient it as shown (picture 30).
Picture 30
37. Take the two flange brackets (with the u-
nuts installed) and attach them onto the
large ends of the bottom extension brackets
with one #8X3/4” screw and one 1” black
fender washer. You will only need to screw
the threads in a couple of turns as you want
the flange brackets to have some space
between them and the bottom extension
bracket. You will have two assembled
bottom extension brackets (picture 31).
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TOYOTA TUNDRA Billet Grille w/LED DRL
Picture 31
38. Take the two bottom extension brackets and
install them down behind the factory grille
shell onto the black metal bumper plate with
rectangular holes. The longer side of the
brackets base will install toward the center
of the vehicle and the upper arms will be
toward the outside of the vehicle (picture
32). The flange brackets will drop through
the rectangular holes and grab the lip on the
bottom of the rectangular hole when
secured. Tighten the screws on the flange
brackets to secure the brackets to the metal
bumper plate. Test fit the Billet in the
chrome shell opening to make sure the
holes in the bracket arms and the holes in
the mounting plates on the bottom back of
the Billet align correctly.
Picture 32
39. Select the correct logo plate before
installing. For Limited & Platinum edition
use Logo (A), for SR & SR5 edition use
Logo (B). See diagram below (picture 33)
Picture 33
40. Install the factory logo onto the logo plate,
the tabs on the back of the logo insert
through the holes in the front of the logo
plate. Insert the bottom tab first and then the
three top tabs, make sure the tabs latch on
the back of the logo plate (picture 34). Slide
the pvc tube down over the plastic latches
of the factory logo on the back of the logo
plate to secure the logo to the plate (picture
34A). Place the threaded studs on the logo
plate through the billet bars and the tabs on
the back of the Billet. Secure the plate with
two 10/32” nylon lock nuts.
Picture 34
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TOYOTA TUNDRA Billet Grille w/LED DRL
Picture 34A
41. Remove the yellow labels from the DRL
harness.
42. Hold the billet grille in front of the vehicle
and plug in the DRL’s into harness.
43. Take the billet grille and place it into the
chrome factory grille shell. Take six #10
screws and secure the top plate to the
vehicle by inserting the screws through the
six holes in the top plate and tighten (picture
35).
Picture 35
44. Insert two #10 screws through the billet bars
at the bottom of the billet grille, through the
mounting plates with holes in them on the
back of the Billet and into the bottom
extension brackets and tighten (picture 36).
Picture 36
45. Reinstall negative battery cable and torque
to 48 in-lbs
Check System for Operation
1. DRL will work at full power when ignition
switch is ON. DRL will dim out to DOT
specifications when lights are ON.
2. If DRL switch position is off, DRL will not
work at any time.
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TOYOTA TUNDRA Billet Grille w/LED DRL
Check
Accessory Functions Checks
DRL function…………………………..
All Panels snapped into place……………….
Battery Terminal……………………………….
Operation Guide……………………………….
Alignment of Grille…………………………..
Wipe grille to remove marks……………….
Vehicle Function checks
Check functions all switch functions
Hood clearance and hood latch functions
Look For:
….
- Loose panels and switches
- Re-torque battery terminals to 48 in-lb
- Place DRL operation guide inside glove
box.
- Loose hardware
- General appearance of grille.
VEHICLE FUNCTION CHECK
AFTER ALL PANELS, COVERS AND COMPONENTS THAT WERE REMOVED HAVE
BEEN REINSTALLED, TEST THROUGHLY ALL MECHANICAL AND ELECTRICAL
COMPONENTS DISCONNECTED AND/OR REMOVED FROM THE VEHICLE DURING
THE INSTALLATION OF THIS ACCESSORY
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LED DRL
00016-34088
Parasitic current draw: 0.0mA
+12V at Connector
J130 Pin 8
Light Green wire
Connects to
Factory ground
+12V at Connector
J50 pin 1
Blue wire,
5A

Pinout'test
Connector'C-1
Pin Wire'Color Test'Reference Proper'Operation
1 Black Pin'1'to'Ground
Approximately'0'VDC'
2 Red Pin'2'to'Ground
Approximately'0'VDC'ignition'switch'is'OFF'
'+12'VDC'when''ignition'switch'is'ON
4 RedIWhite Pin'4'to'Ground
Approximately'0'VDC'ignition'switch'is'OFF'
Approximately'0'VDC'ignition'switch'is'ON,'DRL'switch'is'OFF'
+12'VDC'when'ignition'switch'is'ON''and'DRL'switch'is'ON
5 Red Pin'5'to'Ground
Approximately'0'VDC'ignition'switch'is'OFF'
'+12'VDC'when''ignition'switch'is'ON
Connector'C-2,'C-3
Pin Wire'Color Test'Reference Proper'Operation
1 Red'or'RedIWhite Pin'1'to'Ground
Aproximately'0'VDC'when'igntion'switch'is'OFF
Aproximately'0'VDC'when'ignition'switch'is'ON,'DRL'switch'is'OFF
Aproximately'+18'to'+24'VDC'when'ignition'switch'is'ON,'DRL'switch'is'ON
2 Black'or'BlackIWhite Pin'2'to'Ground Aproximately'0'VDC
Connector'C-4
Pin Wire'Color Test'Reference Proper'Operation
1 Black Pin'1'to'Ground Aproximately'0'VDC
2 RedIYellow Pin'2'to'Ground
Approximately'0'VDC'ignition'switch'is'OFF'
Approximately'0'VDC'ignition'switch'is'ON,'DRL'switch'is'OFF'
+12'VDC'when'ignition'switch'is'ON''and'DRL'switch'is'ON
3Blue Pin'3'to'Ground
Aproximately'0'VDC'dash'panel'lights'are'OFF
'+12'VDC'when'dash'panel'lights'are'ON
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Connector'C-5
Pin Wire'Color Test'Reference Proper'Operation
1 RedIYellow Pin'1'to'Ground
Approximately'0'VDC'ignition'switch'is'OFF'
Approximately'0'VDC'ignition'switch'is'ON,'DRL'switch'is'OFF'
+12'VDC'when'ignition'switch'is'ON''and'DRL'switch'is'ON
2 Red Pin'2'to'Ground
Approximately'0'VDC'ignition'switch'is'OFF'
'+12'VDC'when''ignition'switch'is'ON
3 RedIWhite Pin'3'to'Ground
Approximately'0'VDC'ignition'switch'is'OFF'
Approximately'0'VDC'ignition'switch'is'ON,'DRL'switch'is'OFF'
+12'VDC'when'ignition'switch'is'ON''and'DRL'switch'is'ON
4 Black Pin'3'to'Ground Aproximately'0'VDC
Connector'C-6
Pin Wire'Color Test'Reference Proper'Operation
1 Black Pin'1'to'Ground Aproximately'0'VDC
Connector'C-7
Pin Wire'Color Test'Reference Proper'Operation
1 Red Pin'1'to'Ground
Aproximately'0'VDC'when'ignition'switch'is'OFF
+12'VDC'when'ignition'switch'is'ON
Connector'C-8
Pin Wire'Color Test'Reference Proper'Operation
1Blue Pin'1'to'Ground
Aproximately'0'VDC'dash'panel'lights'are'OFF
'+12'VDC'when'dash'panel'lights'are'ON
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