TrailFX FX3001 User manual

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Page 1of 4 Rev 031618
PARTS LIST:
Qty
Part Description
Qty
Part Description
1
Replacement Bumper
8
12×37×3mm Flat Washers
4
5×20mm Phillips Screws
4
12mm Lock Washers
8
5x15x1.2mm Flat Washers
4
12mm Hex Nuts
4
5mm Lock Washers
4
12×50mm Hex Bolts
4
5mm Hex Nuts
Replacement Front Bumper
Part No. FX3001
Fits: 2008-2010 Ford Superduty
ASSISTANCE IS RECOMMENDED.
REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT.
READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.
DO NOT OVER TORQUE.STANDARD OPERATING LOAD FOR TIGHTEN
BODY MOUNT NUTS & BOLTS VARIES FROM
45
TO
65
FOOT POUND.
60-180 min
[e-mail]
1 866 638 4870
POLISHED STAINLESS STEEL –LIMITED LIFETIME
POWDER COATED BLACK –3 YEARS
Cutting Not
Required
Drilling Not
Required

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Page 2of 4 Rev 031618
INSTALLATION PROCEDURE
BUMPER IS HEAVY, ASSISTANCE IS HIGHLY RECOMMENDED TO AVOID POSSIBLE INJURY OR
DAMAGE TO THE VEHICLE.
Vehicle Preparation
1. Disconnect the factory fog lamp connectors, zip tie harness to frame.
2. Remove fasteners holding OEM bumper to chassis.
3. Remove fastener holding hood release lever to OEM bumper.
4. Remove OEM bumper assembly.
Bumper Installation
1. Remove the fog light from the vehicle. Use the OEM screws and nut plates to fasten the fog light to the bumper (Fig 1).
Fig 1

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Page 3of 4 Rev 031618
2. Attach the license plate to the Replacement Bumper (Fig 2). Fasten the license plate with the hardware.
3. Attach the Bumper to the frame. Fasten the Bumper with the hardware (Fig 3).
4. Using the previously removed hardware, reinstall the hood release lever into the bracket on the bumper (Fig 4).
5. Reinstall the factory wiring harness to the fog light.
6. Level and adjust the bumper, make sure that all hardware is secure and tight.
7. Installation is finished, pick up all tools.
Fig 4
Fig 2
(4)5mm Lock Washers
(4)5×15×1.2mm Flat Washers
(4)5mm Hex Nuts
(4)5×15×1.2mm Flat Washers
(4)5×20 Phillips Screws
Fig 3
(2)12×50mm Hex Bolts
(4)12×37×3mm Flat Washer
(2)12mm Lock Washer
(2)12mm Hex Nut

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Page 4of 4 Rev 031618
FAQ’s
1. Hardware’s are not of correct size.
In GMC / Chevrolet truck model 2006 & up, customer needs to reuse the factory body bolts to install the bracket. If your vehicle is not
GMC / Chevrolet 2006 & up, ensure that holes are not partially covered with any plastic grommet or rust? If it is, remove the plastic
grommet & rust from the thread holes & re-try the installation.
2. Mounting Bracket are not getting Installed properly.
In some cases Illustration images shown in Installation manual may not be the exactly same as per actual vehicle images ,also if Driver /
Passenger side mounting brackets are very identical in the design, suggest referring Parts Identification guide to avoid fitment issue.
3. Products are thumping / rattling after installation.
Ensure that all required mounting brackets / hardware’s are installed & tighten correctly. Suggest using white lithium / regular grease
between the metal to metal contact surfaces.
4. Side Bar is not aligning with vehicle / Step Pads are not aligning with vehicle doors.
Side bar may be interchanged or mounting brackets are not installed at the correct position in the vehicle. Refer Parts identification guide.
5. Missing / Excess Hardware.
Recheck hardware count as per the part list.
6. Product not installing properly.
Ensure make model year, cab length and bed size of your vehicle is listed in the application. All installation steps are followed correctly.
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PRODUCT CARE
Periodically check the product to ensure all fasteners are tight and components are intact.
Regular waxing is recommended to protect the finish of the product.
Use ONLY Non-Abrasive automotive wax. Use of any soap, polish or wax that contains an abrasive is detrimental and can scratch the
finish leading to corrosion.
Aluminum polish may be used to polish small scratches and scuffs for Stainless Steel finish.
Mild soap may be used to clean the product for both Stainless Steel and Black finish.
Keystone Automotive Operations Inc. (KAO) warrants this product to be free of defects in material and workmanship at the time of purchase by the
original retail consumer. KAO disclaims any other warranties, express or implied, including the warranty of fitness for a particular purpose or an
intended use. If the product is found to be defective, KAO may replace or repair the product at our option, when the product is returned prepaid,
with proof of purchase. Alteration to, improper installation, or misuse of this product voids the warranty. KAO’s liability is limited to repair or
replacement of products found to be defective, and specifically excludes liability for any incidental or consequential loss or damage.