TrailFX NERF BAR A0025S User manual

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Page 1of 4 Rev 051418
EXCLUDES SXT MODEL
REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT.
READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.
DO NOT OVER TORQUE.STANDARD OPERATING LOAD FOR TIGHTEN
BODY MOUNT NUTS & BOLTS VARIES FROM 45 TO 65 FOOT POUND.
30-60 min
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1 866 638 4870
POLISHED STAINLESS STEEL –LIMITED LIFETIME
POWDER COATED BLACK –3 YEARS
Cutting Not
Required
PARTS LIST:
Qty
Part Description
Qty
Part Description
1
Driver/Left Sidebar
6
12mm Serrated Flange Nuts
1
Passenger/Right Sidebar
12
8-1.25mm x 25mm Hex Bolts
3
Driver/Left Mounting Brackets
12
8mm x 24mm x 2mm Flat Washers
3
Passenger/Right Mounting Brackets
12
8mm Lock Washers
6
12-1.75mm x 40mm T Bolts
12
6-1.0mm x 25mm Hex Bolts
6
12mm Plastic Retainers
24
6mm x 18mm OD x 1.6mm Flat Washers
6
12mm x 24mm OD x 2.5mm Flat Washer
12
6mm Nylon Lock Nuts
INSTALLATION PROCEDURE
1. Starting along the driver side of the vehicle, locate the 3 pairs of (2) small factory holes in the pinch weld, (Figure 1).
Remove the rubber plug filling the oval hole in the bottom of the rocker panel directly in front of the (2) holes, (Figure 1).
2. Select (1} 12mm Bolt Plate and (1} 12mm Plastic Retainer, (Figure 2A). Thread the Retainer part way onto the Bolt Plate.
NOTE: The Retainer will help hold the Bolt Plate in position during Bracket installation. Insert the Bolt Plate into the hole and
rotate 90-degrees to the slot, (Figures 28 & 3). Thread the Retainer down until it is tight against the sheet metal.
3” Side Bar
Part No. A0025S/B
Fits: 2011 - Current Dodge Durango 4DR.
Drilling Not
Required

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Page 2of 4 Rev 051418
3. Select (1} driver side Mounting Bracket and hang it from the Bolt Plate with (1} 12mm Flat Washer and (1} 12mm Flange
Nut, (Figures 4 & 5).
4. Next, bolt the mounting plate on the Bracket to the front of the pinch weld with (2) 6mm x 25mm Hex Bolts, (4) 6mm Flat
Washers and (2) 6mm Nylon Lock Nuts, (Figures 4 & 5). Snug but do not fully tighten hardware at this time.
5. Repeat Steps 2- 5 for centre and rear Mounting Bracket installation.
6. Select the driver felt Sidebar and careful y place it in position on the (3) Mounting Brackets. Line up the threaded holes in
the Sidebar with the slots in the Brackets. Bolt the Sidebar in place with the included (6) 8mm x 25mm Hex Bolts, (6) 8mm
Lock Washers and (6) 8mm Flat Washers, (Figure 6). Snug all hardware but do not tighten at this time.
7. Adjust and level the Sidebar and tighten all hardware.

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1. Hardware’s are not of correct size.
In GMC / Chevrolet truck model 2006 & up, customer needs to reuse the factory body bolts to install the bracket. If your vehicle is not
GMC / Chevrolet 2006 & up, ensure that holes are not partially covered with any plastic grommet or rust? If it is, remove the plastic
grommet & rust from the thread holes & re-try the installation.
2. Mounting Bracket are not getting Installed properly.
In some cases Illustration images shown in Installation manual may not be the exactly same as per actual vehicle images ,also if Driver /
Passenger side mounting brackets are very identical in the design, suggest referring Parts Identification guide to avoid fitment issue.
3. Products are thumping / rattling after installation.
Ensure that all required mounting brackets / hardware’s are installed & tighten correctly. Suggest using white lithium / regular grease
between the metal to metal contact surfaces.
4. Side Bar is not aligning with vehicle / Step Pads are not aligning with vehicle doors.
Side bar may be interchanged or mounting brackets are not installed at the correct position in the vehicle. Refer Parts identification guide.
5. Missing / Excess Hardware.
Recheck hardware count as per the part list.
6. Product not installing properly.
Ensure make model year, cab length and bed size of your vehicle is listed in the application. All installation steps are followed correctly.
PARTS IDENTIFICATION GUIDE
Driver Side tube taped in “Red” Color. Passenger Side tube taped in “Blue” Color.
No.
Parts Identification
1
Passenger / Right ‘Rear’ Bracket marked “RR”
2
Driver / Left ‘Rear’ Bracket marked “RL”
3
Passenger / Right ‘Center’ Bracket marked “CR”
4
Driver / Left ‘Center’ Bracket marked “CL”
5
Passenger / Right ‘Front’ Bracket marked “FR”
6
Driver / Left ‘Front’ Bracket marked “FL”
7
‘Left’ marked “L”
8
‘Right’ marked “R”
Note:
This guide is to identify the parts and not a reference for part count.
Product / Bracket image is for representative purpose only.
Actual design may vary based on application.
Refer Parts List for Hardware.
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Periodically check the product to ensure all fasteners are tight and components are intact.
Regular waxing is recommended to protect the finish of the product.
Use ONLY Non-Abrasive automotive wax. Use of any soap, polish or wax that contains an abrasive is detrimental and can scratch the
finish leading to corrosion.
Aluminum polish may be used to polish small scratches and scuffs for Stainless Steel finish.

Mild soap may be used to clean the product for both
Stainless Steel and Black finish.
Keystone Automotive Operations Inc. (KAO) warrants this product to be free of defects in material and workmanship at the time of purchase by the
original retail consumer. KAO disclaims any other warranties, express or implied, including the warranty of fitness for a particular purpose or an
intended use. If the product is found to be defective, KAO may replace or repair the product at our option, when the product is returned prepaid,
with proof of purchase. Alteration to, improper installation, or misuse of this product voids the warranty. KAO’s liability is limited to repair or
replacement of products found to be defective, and specifically excludes liability for any incidental or consequential loss or damage.
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