Travis Industries 54PB User manual

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 1 of 28 17602016- 9/22/23 © Travis Industries, Inc.
Compatibility
Pro Builder 54 Linear (PB54) – sku# 98900775
Pro Builder 72 Linear (PB72) – sku# 98900776
6015 HO Linear Fireplaces (sn# 3214-006940 or later) – sku# 98900776
4237 EG Fireplaces - sku# 98900776
DaVinci Firenze Fireplaces (Single Sided, Bay, Left Corner, Right Corner).
Packing List
Convection Manifold (with grill and mounting brackets pre-attached)
5” Diameter Aluminum Flex Ducts (4) PB54, (6) PB72, 6015 HO, 4237 EG, Firenze
Starter Collars – (4) PB54, (6) PB72, 6015 HO, 4237 EG, Firenze
Self-Drilling Tek Screws – (24) PB54, (36) PB72, 6015 HO, 4237 EG, Firenze
NOTE: A power heat duct kit may also be available for this appliance. If so, you may use either the power heat
vent kit(s) or the CoolSmart TV kit, but not both (see appliance installation manual for details.
Table of Contents
Compatibility ............................................................................................................................................................ 1
Packing List.............................................................................................................................................................. 1
PB 54 & 72 Linear Details ....................................................................................................................................... 2
ProBuilder 54 & 72 – Installation Overview ........................................................................................................... 2
ProBuilder 54 & 72 – Installation Requirements .................................................................................................... 3
ProBuilder 54 & 72 – Combustible “Over-Facing” (Optional) ................................................................................ 4
ProBuilder 54 & 72 – Framing the Chase .............................................................................................................. 5
ProBuilder 54 & 72 – Mantel Clearances with CoolSmart TV ............................................................................... 6
ProBuilder 54 & 72 – Fireplace Preparation .......................................................................................................... 8
6015 HO Linear – Details....................................................................................................................................... 10
6015 HO Linear – Installation Overview .............................................................................................................. 10
6015 HO Linear - Installation Requirements........................................................................................................ 11
6015 HO Linear - Combustible “Over-Facing” (Optional) .................................................................................... 12
6015 HO Linear - Flush Facing Header Configuration & Facing ......................................................................... 13
6015 HO Linear - Framing the Chase.................................................................................................................. 14
6015 HO Linear - Mantel Clearances with CoolSmart TV ................................................................................... 15
6015 HO Linear - Fireplace Preparation.............................................................................................................. 16
6015 HO - Knockout Removal ............................................................................................................................. 17
4237 EG – Details................................................................................................................................................... 19
4237 EG – Installation Overview.......................................................................................................................... 19
4237 EG - Installation Requirements................................................................................................................... 20
4237 EG - Framing the Chase ............................................................................................................................. 21
4237 EG - Mantel Clearances with CoolSmart TV .............................................................................................. 22
4237 EG - Fireplace Preparation ......................................................................................................................... 23
Firenze – Details .................................................................................................................................................... 24
Firenze - CoolSmart TV - Installation Overview................................................................................................... 24
Firenze - CoolSmart TV - Installation Requirements ........................................................................................... 25
Firenze - CoolSmart TV - Framing the Chase – Single Sided............................................................................. 26
Firenze - CoolSmart TV - Framing the Chase – Bay ........................................................................................... 27
Firenze - CoolSmart TV - Framing the Chase – Left Corner ............................................................................... 28
Firenze - CoolSmart TV - Framing the Chase – Right Corner............................................................................. 29
Firenze - CoolSmart TV - Fireplace Preparation ................................................................................................. 30
CoolSmart TV Kit Installation (All Units)............................................................................................................. 31
Using oval pipe to get past an obstruction........................................................................................................... 34
Custom Valance to Disguise Outlet – (Optional) ................................................................................................. 35

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 2 of 28 17602016- 9/22/23 © Travis Industries, Inc.
PB 54 & 72 Linear Details
ProBuilder 54 & 72 – Installation Overview
The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just
above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions
and a recessed cavity above the fireplace. When using this kit, disregard the standard framing dimensions and
follow the framing instructions for the CoolSmart kit.

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 3 of 28 17602016- 9/22/23 © Travis Industries, Inc.
ProBuilder 54 & 72 – Installation Requirements
Grill and Manifold Dimensions
The grill may be installed over the facing to
provide an aesthetic opening for the
convection outlet. (2) 8-32 x 1-1/2” screws
attach the trim to the upper manifold. This
allows variable thickness of finish material.
Dimensions
a b c d e
PB 54 57”
(
1448mm
)
2-7/8”
(
74mm
)
1-1/4”
(
32mm
)
56”
(
1423mm
)
1-3/4”
(
45mm
)
PB 72 75”
(
1905mm
)
2-7/8”
(
74mm
)
1-1/4”
(
32mm
)
74”
(
1880mm
)
1-3/4”
(
45mm
)
e
d
b
a
c

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 4 of 28 17602016- 9/22/23 © Travis Industries, Inc.
ProBuilder 54 & 72 – Combustible “Over-Facing” (Optional)
WARNING
When using the CoolSmart TV kit, Combustible material can be installed over the non-combustible board on the
front of the fireplace. To be clear, there will be (2) layers of board over the front of the appliance, one non-
combustible that covers the entire front of the fireplace, and a second layer that can be combustible material
that is placed on top of the non-combustible board.
The combustible material MUST be installed OVER 1/2” of non-combustible board.
NOTE: The maximum facing depth (combustible + non-combustible facing) is 1-1/4”. Any facing that extends
farther than 1-1/4” must meet mantel clearances.
WARNING: The front of the appliance is subject to high temperatures which may cause discoloration and/or
material degradation. Take this into account when choosing finishing materials.
Installation With Thick Facin
g
Guide
(
facin
g
butts thick facin
g
g
uide
)
- STANDARD
NOTE: Leave the thick facing guide
in place on the fireplace.
NOTE: The screen assembly mounts
should be left in the stock
position (all the way in).
Installation Without Thick Facin
g
Guide
(
screen assembl
y
overlaps facin
g)
Note: Remove the thick facing guide
on the fireplace (it is not used
with this configuration).
Note: The screen assembly mounts
will need to be moved out to
accommodate the thickness of
the facing (see installation
manual for details).
Warning:
When not using the thick facing guide,
a 3/16” (4.8mm) air space is required
from all four sides of the tile stop on
the fireplace to the combustible facing
(see details below).
Non-Combustible
Screen Assembly Tile Stop
Thick FacingTh
Guide
Fireplace side
Facing Only
Combustible Facing
Combustible
Max Depth
1-1/4” (32mm)
Facing
Allowed OVER
Non-Combustible board
Non-Combustible
Screen Assembly
Tile Stop
Fireplace side
Facing Only
Combustible Facing
Combustible Facing
Allowed
OVER
Non-Combustible board
Required
3/16” (4.8mm)
Air Space

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 5 of 28 17602016- 9/22/23 © Travis Industries, Inc.
ProBuilder 54 & 72 – Framing the Chase
72 PB Linear 77-1/8" (1959mm)
54 PB Linear 59-1/8" (1502mm)
42 PB Linear 47-1/8" (1197mm)
34-1/2"
877mm
Max. 120"
3048mm
Min. 66-1/2"
1690mm
15-7/8"
404mm
3-3/4"
96mm
Upper Manifold Framing
Lower Manifold Framing
8-1/2"
216mm
Bottom of Upper
Manifold Framing
Braces for Manifold
Support Brackets
72, 54 PB Linear 34"(864mm)
42 PB Linear 28" (712mm)

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 6 of 28 17602016- 9/22/23 © Travis Industries, Inc.
ProBuilder 54 & 72 – Mantel Clearances with CoolSmart TV
When using the CoolSmart Kit the mantel clearances are revised (see illustration below). The mantel clearances
in the manual may be disregarded when using this kit.
b
Maximum Mantel Depth (b) With
CoolSmart TV Kit
Mantel Height
Above Base (a) With
CoolSmart TV Kit
46" (1169mm)
0" (0mm)
1" (25mm)
2" (51mm)
8" (203mm)
7" (178mm)
6" (152mm)
5" (127mm)
4" (102mm)
3" (76mm)
9" (229mm)
10" (254mm)
11" (279mm)
12" (305mm)
45" (1143mm)
44" (1118mm)
43" (1093mm)
42" (1067mm)
41" (1042mm)
40" (1016mm)
47" (1194mm)
39" (991mm)
37" (941mm)
38" (966mm)
36" (916mm)
35" (890mm)
34" (864mm)
33" (838mm)
32" (813mm)
31" (787mm)
30" (762mm)
29" (737mm)
28" (713mm)

Non-Combustible
Facing Only
ProBuilder
Linear
Fireplace












Min.
28-5/8"
Combustible Facing
Allowed (Min. 28-5/8"
Above Base of Fireplace)
a

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 7 of 28 17602016- 9/22/23 © Travis Industries, Inc.
ProBuilder 72 Only – Fireplace Preparation
1. Prepare the fireplace for installation into the framing by removing the two shields from the top of the header standoff
assembly. Remove the standoffs from the shields. Set the shields, standoffs and fasteners aside for reinstallation.
2. Remove the header standoff assembly from the top of the fireplace by removing the (12) ¼” screws securing it to
the unit. Discard the assembly.
3. Install the two shields directly to the top of the fireplace. The upward slanted portion of the shield faces the back of
the fireplace.
4. Bend up the “V” shaped standoffs and attach them to the top of the shields
Remove and discard
Attach shields to top of fireplace,
angled portion facing backward
Shield
Standoff

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 8 of 28 17602016- 9/22/23 © Travis Industries, Inc.
ProBuilder 54 & 72 – Fireplace Preparation
1 Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the
tap to pop the edge of the knockout up.
2 Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free.
Discard the knock out plate.
3 Under each knock out plate, you will find a cover plate held in place with (2) ¼” screws. Use a nut
driver or drill with an extension to remove the (2) screws. Reach in and remove the cover plate. You
may discard the plates.

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 9 of 28 17602016- 9/22/23 © Travis Industries, Inc.
4 Insert a starter collar into each of the (6) holes that were uncovered in the previous step and bend the
tabs to secure the starter collar to the fireplace.. Seal the joints with silicone caulk or aluminum (U.L.
181A-P) tape
5 Install the fireplace into the framed chase. See section “Installation” in the manual.
NOTE: With the use of this kit, the clearance to combustible material may be reduced. Combustible material
may be installed to the top of the fireplace box. Non-combustible is still required on all front surfaces of
the fireplace box.
Continue to “CoolSmart TV Kit Installation” section on PAGE 19
Bend the tabs on the
bottom of the starter
collar up to lock it in
place.
Starter Collar
Silicone
Use silicone to seal the
starter collar to the top
of the fireplace.

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 10 of 28 17602016- 9/22/23 © Travis Industries, Inc.
6015 HO Linear – Details
6015 HO Linear – Installation Overview
The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just above the
glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions and a recessed cavity
above the fireplace. When using this kit, disregard the standard framing dimensions and follow the framing instructions for
the CoolSmart kit.
Min. 1-1/2" (39mm)
Max. 120"
(3048mm)
Min. 67-1/4"
(1709mm)
C
eilin
g
Optional Recessed Pocket
Min. 38-5/8” (982mm) above
base of fireplace
Min. 38-5/8"
(982mm)
(982mm)
Max. 3-1/8"
(80mm)
Television
12-1/2"
Min.
(318mm)
32-1/2”
Non-Combustible
Facing Only
Combustible Facing
Allowed to the top of
the zero-clearance box
Min. 1-1/4"
(32mm)

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 11 of 28 17602016- 9/22/23 © Travis Industries, Inc.
6015 HO Linear - Installation Requirements
Grill and Manifold Dimensions
The grill may be installed over the facing to
provide an aesthetic opening for the
convection outlet. (2) 8-32 x 1-1/2” screws
attach the trim to the upper manifold. This
allows variable thickness of finish material.
Dimensions
a b c d e
75”
(
1905mm
)
2-7/8”
(
74mm
)
1-1/4”
(
32mm
)
74”
(
1880mm
)
1-3/4”
(
45mm
)
e
d
b
a
c

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 12 of 28 17602016- 9/22/23 © Travis Industries, Inc.
6015 HO Linear - Combustible “Over-Facing” (Optional)
WARNING
When using the CoolSmart TV kit, Combustible material can be installed over the non-combustible board on the
front of the fireplace. To be clear, there will be (2) layers of board over the front of the appliance, one non-
combustible that covers the entire front of the fireplace, and a second layer that can be combustible material
that is placed on top of the non-combustible board.
The combustible material MUST be installed OVER 1/2” of non-combustible board.
WARNING: If using a trim kit or the Gallery face, a ½ “ air space is required from all four sides of the tile stop on the
fireplace. If no trim is being used, the airspace is not required (see below for details).
NOTE: The maximum facing depth (combustible + non-combustible facing) is 1-1/4”. Any facing that extends farther than
1-1/4” must meet mantel clearances.
WARNING: The front of the appliance is subject to high temperatures which may cause discoloration and/or material
de
g
radation. Take this into account when choosin
g
finishin
g
materials.
Non-Combustible
Non-Combustible
Trim Kit
Tile Stop
Tile Stop
Fireplace side
Fireplace side
Facing Only
Facing Only
Combustible Facing
Combustible Facing
Combustible Facing
Combustible Facing
Required
Combustible Facing
1/2” (13mm)
can be flush with the
Air Space
Tile Stop on the fireplac
e
Allowed
Allowed
OVER
OVER
Non-Combustible board
Non-Combustible board
O
ver Facing Trim KitWITH
Over Facing Trim KitWITH OUT

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 13 of 28 17602016- 9/22/23 © Travis Industries, Inc.
6015 HO Linear - Flush Facing Header Configuration & Facing
For installations where only non-combustible facing will cover the front of the appliance, the metal header can be moved
back ½” to accommodate drywall installed flush with the front of the fireplace The drywall can contact the top ½” of the
fireplace top.
Use a ¼” nut driver
to remove the (8)
screws that secure
the header
assembly to the top
of the fireplace
Slide the header
assembly back ½”.
Align the header
assembly with the
second set of holes
in the fireplace.
Reattach the
assembly to the
fireplace (use the
screws removed in
the first step).
WARNING: For flush installations, combustible
facing can touch the first ½” if the
fireplace box. ONLY NON-
COMBUSTIBLE FACING can cover
the front of the appliance.
1/4" Nutdriver
CombustibleFacing
Non-CombustibleFacingZone

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 14 of 28 17602016- 9/22/23 © Travis Industries, Inc.
6015 HO Linear - Framing the Chase
* The dark-shaded framing may be installed after the manifold is installed. It is used to provide support for the facing above
the fireplace and nailing brackets.
77-1/8" (1959mm)
64-3/4" * (1645mm) *
Max. 120"
(3048mm)
Min. 67-1/4"
(1709mm)
3-3/4"
(96mm)
UpperManifoldFraming
LowerManifoldFraming
8-1/2"
(216mm)
Bottom of Upper
Manifold Framing
Braces for Manifold
Support Brackets
34" (864mm)
Min. 37-5/8" *
(950mm) *
17" (432mm)
* The dark-shaded framing may be installed after the manifold is installed. It is used to provide
support for the facing above the fireplace and nailing brackets.

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 15 of 28 17602016- 9/22/23 © Travis Industries, Inc.
6015 HO Linear - Mantel Clearances with CoolSmart TV
When using this kit, disregard the combustible mantel requirements in the manual and follow
the requirements shown to the below.
If you wish to place a TV above the mantel, it must meet the following requirements:
Minimum 1” air gap behind TV to wall.
The mantel must extend 2” in front of the TV and 1” to both sides.
-
b
Maximum Mantel Depth (b) With
CoolSmart TV Kit
Mantel Height
A
bove Base (a) With
CoolSmart TV Kit
46" (1169mm)
0"(0mm)
1"(25mm)
2"(51mm)
8"(203mm)
7"(178mm)
6"(152mm)
5"(127mm)
4"(102mm)
3"(76mm)
9"(229mm)
10"(254mm)
11"(279mm)
12"(305mm)
45" (1143mm)
44" (1118mm)
43" (1093mm)
42" (1067mm)
41" (1042mm)
40" (1016mm)
47" (1194mm)
39" (991mm)
37" (941mm)
38" (966mm)
36" (916mm)
Non-Combustible
Facing Only
Linear
Fireplace
Min.
37-3/8"
(950mm)
Combustible facing allowed
Vertical framing
Combustible Header
member or pocket
(Min. 37-3/8" 950mm Above
base of fireplace) or over
combustible material on front
of fireplace (see facing info)
a
6015 HO

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 16 of 28 17602016- 9/22/23 © Travis Industries, Inc.
6015 HO Linear - Fireplace Preparation
When using the CoolSmart TV kit, you may discard the metal framing members included with the fireplace (3615
and 4415 have (3) and 6015 has (4)).
Remove the screws that secure the sheetrock backer (“L” shaped metal bracket secured to the metal header of the
unit) and discard the backer (see first illustration below). Bend the pipe heat shield back and forth until it snaps off
of the metal header. Discard the heat shield (see middle and right illustrations below).
3615&4415
6015

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 17 of 28 17602016- 9/22/23 © Travis Industries, Inc.
6015 HO - Knockout Removal
1 Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the tap to pop the
edge of the knockout up.
CoolSmart TV Knockouts
Remove all 6 of the 5" knockouts (leave the square cover plates in place). The knock-
outs below will also be removed (see instructions).
Inner Knockouts
Remove the 6 inner knockouts as well.

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 18 of 28 17602016- 9/22/23 © Travis Industries, Inc.
2 Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free. Discard the
knock out plate.
3 Under each knock out plate on the outer layer of the fireplace, you will find a second knockout. Remove the inner
knockout using the same method. You may discard the knockout plates.
4 Insert a starter collar into each of the holes that were uncovered in the previous step and bend the tabs to secure
the starter collar to the fireplace.. Seal the joints with silicone caulk or aluminum (U.L. 181A-P) tape
5 Install the fireplace into the framed chase. See section “Installation” in the manual.
Starter Collar
Bend the tabs on the
bottom of the starter
collar up to lock it in
place.
Silicone
Use silicone to seal the
starter collar to the top
of the fireplace.

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 19 of 28 17602016- 9/22/23 © Travis Industries, Inc.
4237 EG – Details
4237 EG – Installation Overview
The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just
above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions
and a recessed cavity above the fireplace. When using this kit, disregard the standard framing dimensions and
follow the framing instructions for the CoolSmart kit.
NOTE: A power heat duct kit is also made for this fireplace. You may use either the power heat vent kit or the
CoolSmart TV kit, but not both.

Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
Page 20 of 28 17602016- 9/22/23 © Travis Industries, Inc.
4237 EG - Installation Requirements
Grill and Manifold Dimensions
The grill may be installed over the facing to
provide an aesthetic opening for the
convection outlet. (2) 8-32 x 1-1/2” screws
attach the trim to the upper manifold. This
allows variable thickness of finish material.
Dimensions
a b c d e
75”
(
1905mm
)
2-7/8”
(
74mm
)
1-1/4”
(
32mm
)
74”
(
1880mm
)
1-3/4”
(
45mm
)
e
d
b
a
c