Traxon Pro Washer Pro Nano User manual

Washer
INSTALLATION GUIDE
V1.0

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Installation Guide 08/23 V1.0 2 of 34
Content
1. Safety And Operation 3
2. Introduction 4
3. Installation 17
4. System Cong 27
5. Care and Maintenance 30
6. Technical Specication 31
7. Troubleshooting 32
8. Warranty Statement 32
For your own safety and that of the product, please read this installation guide carefully before
beginning setup and installation.

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Installation Guide 08/23 V1.0 3 of 34
1. Safety And Operation
1. CAUTION - Unplug the power supply from the mains power before connecting any cables as this
can damage the products.
2. CAUTION - Avoid looking directly into the LED light source at close range for your own safety.
3. Persons installing this product should make sure:
a. The installation complies with all applicable codes, state and local laws, ordinances, standards
and safety regulations.
b. The installation environment is carefully studied and suitable surge protection measure(s) is
taken.
c. He or she is qualied for the handling of electrical equipment.
4. Do not attempt to install or use the product until installation instructions and safety labels are fully
understood. This product is designed for indoor and outdoor use.
5. Ensure product operates within the specied temperature range.
6. Do not attempt to open the product. Not user serviceable.
7. Do not use the product if any part of it, or the power cables are damaged.
8. Only use product for specied voltage, do not exceed.
9. Always maintain connection to ensure waterproong.
10. If the product has been subjected to drastic temperature variances, for example, following
transportation, do not connect the xture until it has reached room temperature, as moisture
condensation may cause electric shock and product damages.
11. When installing the products and system power supplies, please ensure they will not be exposed
to moisture and extreme heat (and direct sunlight for outdoor products). Besides, keep a clean
operating environment for the xtures and system power supplies.
12. Please study this Installation Guide thoroughly and check the latest Technical Specication Sheets
available from the Traxon website www.traxon-ecue.com before setup.
13. Any non-compliance of the Installation Guide will void the Traxon warranty.
Please read through Safety and Operation before start of the installation.

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Installation Guide 08/23 V1.0 4 of 34
2. Introduction
2.1 Packing Contents
FIG.1: Washer Pro Packing Contents
1 x Washer pro Nano / Micro / Mini / Midi / Maxi
2.2 Dimensions
2.2.1 Luminaire Dimensions
FIG.2: Washer Pro Nano
2 x ∅5.2mm / 0.2”
∅42mm / 1.7”
83mm / 3.3”
141mm / 5.6”
113mm / 4.4”
18mm / 0.7”
5mm / 0.2”
∅79mm / 3.1”
98mm / 3.9”
100mm / 3.9”
Cable Length
90mm / 3.5”
64mm / 2.5”
∅
18mm / 0.7”

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Installation Guide 08/23 V1.0 5 of 34
FIG.3: Washer Pro Micro
2 x ∅6.5mm / 0.3”
60mm / 2.4”
142mm / 5.6” 158mm / 6.2”
164mm / 6.5”
104mm / 4.1”
155mm / 6.1”
122mm / 4.8”
232mm / 9.1”
12mm / 0.5” 111mm / 4.4”
12mm / 0.5”
100mm / 3.9”
Cable Length
∅18mm / 0.7”
FIG.4: Washer Pro Mini
230mm / 9.1”
256mm / 10/1”
164mm / 6.5”
12mm / 0.5”
45mm / 1.8”
Cable Length
300mm / 11.8”
2 x ∅7mm / 0.3”
∅9mm / 0.4”
60mm / 2.4”
∅26.8mm / 1.1”

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Installation Guide 08/23 V1.0 6 of 34
FIG.5: Washer Pro Midi
80mm / 3.1”
∅13mm / 0.5”
262mm / 10.3”
316mm / 12.4”
55mm / 2.2” 15mm / 0.6”
202mm / 8”
300mm / 11.8”
Cable Length
∅26.8mm / 1.1”
FIG.6: Washer Pro Maxi
315mm / 12.4”
375mm / 14.8
60mm / 2.4” 18mm / 0.7”
212mm / 8.3”
300mm / 11.8”
Cable Length
80mm / 3.1”
2 x ∅11mm / 0.4”
∅13mm / 0.5”
∅
26.8mm / 1.1”

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Installation Guide 08/23 V1.0 7 of 34
2.2.2 Optical Accessories Dimensions
NOTE: All accessories can be stacked / used together.
FIG.7: Washer Pro Nano Optical Accessories
Washer Pro Spread Lens Kit 60° Nano (WP.SM.103000) / Washer Pro Spread Lens Kit 60x10° Nano (WP.SM.104000)
Spread lens Spread lens ring
Washer Pro Glare Shield Angled Kit Nano (WP.AG.100000)
(It can be rotated every 120°)
Washer Pro Glare Shield Full Kit Nano (WP.FG.100000)
FIG.8: Washer Pro Micro Optical Accessories
Washer Pro Spread Lens Kit 60° Micro (WP.SM.203000) / Washer Pro Spread Lens Kit 60x10° Micro (WP.SM.204000)
Spread lens Spread lens ring
Washer Pro Glare Shield Angled Kit Micro (WP.AG.200000)
(It can be rotated every 90°)
Washer Pro Glare Shield Full Kit Micro (WP.FG.200000)

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Installation Guide 08/23 V1.0 8 of 34
FIG.9: Washer Pro Mini Optical Accessories
Washer Pro Spread Lens Kit 60° Mini (WP.SM.303000) / Washer Pro Spread Lens Kit 60x10° Mini (WP.SM.304000)
Spread lensOptical mounting ring
Washer Pro Glare Shield Angled Kit Mini (WP.AG.300000)
(It can be rotated every 45°)
Optical mounting ring*Angled glare shield
Washer Pro Glare Shield Full Kit Mini (WP.FG.300000)
Optical mounting ring*Full glare shield
Washer Pro Rock Guard Mini (WP.RG.300000)
* Optical mounting ring included with glare shield’s for spacing of the accessory.

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Installation Guide 08/23 V1.0 9 of 34
FIG.10: Washer Pro Midi Optical Accessories
Washer Pro Spread Lens Kit 60° Midi (WP.SM.403000) / Washer Pro Spread Lens Kit 60x10° Midi (WP.SM.404000)
Spread lensOptical mounting ring
Washer Pro Glare Shield Angled Kit Midi (WP.AG.400000)
(It can be rotated every 45°)
Optical mounting ring*Angled glare shield
Washer Pro Glare Shield Full Kit Midi (WP.FG.400000)
Optical mounting ring*Full glare shield
Washer Pro Rock Guard Midi (WP.RG.400000)
* Optical mounting ring included with glare shield’s for spacing of the accessory.

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Installation Guide 08/23 V1.0 10 of 34
FIG.11: Washer Pro Maxi Optical Accessories
Washer Pro Spread Lens Kit 60° Maxi (WP.SM.503000) / Washer Pro Spread Lens Kit 60x10° Maxi (WP.SM.504000)
Spread lensOptical mounting ring
Washer Pro Glare Shield Angled Kit Maxi (WP.AG.500000)
(It can be rotated every 45°)
Angled glare shield Optical mounting ring*
Washer Pro Glare Shield Full Kit Maxi (WP.FG.500000)
Full glare shield Optical mounting ring*
Washer Pro Rock Guard Maxi (WP.RG.500000)
* Optical mounting ring included with glare shield’s for spacing of the accessory.

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Installation Guide 08/23 V1.0 11 of 34
2.2.3 Mounting Accessories Dimensions
FIG.12: Washer Pro Nano Mounting Accessories
Washer Pro Rotatable Mount Plate Nano (WP.RP.100000)
3 x ∅5.2mm / 0.2”
∅80mm / 3.1”
28mm / 1.1”
7mm / 0.3”
∅77.3mm / 3”
∅52mm / 2”
∅68.6mm / 2.7”
∅62mm / 2.4”
FIG.13: Washer Pro Micro Mounting Accessories
Washer Pro Rotatable Mount Plate Micro (WP.RP.200000)
3 x ∅6.5mm / 0.3”
∅74mm / 2.9”
∅105mm / 4.1”
35mm / 1.4”
FIG.14: Washer Pro Mini Mounting Accessories
Washer Pro Rotatable Mount Plate Mini (WP.RP.300000)
2 x ∅11mm / 0.4”
25.5mm / 1”
∅28mm / 1.1”
∅140mm / 5.5”
∅60mm / 2.4”
39.5mm / 1.6”
115mm / 4.5”
13mm / 0.5”
90°
90°

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Installation Guide 08/23 V1.0 12 of 34
FIG.15: Washer Pro Midi / Maxi Mounting Accessories
Washer Pro Rotatable Mount Plate Midi / Maxi (WP.RP.400000)
2 x ∅12mm / 0.5”
∅30mm / 1.2”
∅200mm / 7.9”
∅80mm / 3.1”
160mm / 6.3”
30.5mm / 1.2”
45mm / 1.8”
15mm / 0.6”
90°
90°
2.2.4 Connection Accessories Dimensions
FIG.16: Washer Pro Nano / Micro Starter Cable (CE & ETL)
(CA.IC.CC101000 / CA.IC.CC103000 / CA.IC.CC105000 / CA.IC.CC110000)
Female Connector
Cable color connection
Female connector
φ18mm / 0.7”
46.5mm / 1.8”
φ7.2mm
/ 0.3”
50mm
/ 2”
Blue
Black
Brown
1 4
2 3
White
1000mm / 3000mm / 5000mm / 10000mm
39.4” / 118.1” / 196.9” / 393.7”
Black: DMX+
White: DMX-
Brown: DC24V+
Blue: DC24V-

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Installation Guide 08/23 V1.0 13 of 34
FIG.17: Washer Pro Nano / Micro Interconnection Cable (CE & ETL)
(CA.IC.CC101000 / CA.IC.CC103000 / CA.IC.CC105000 / CA.IC.CC110000)
φ7.2mm
/ 0.3”
Female ConnectorMale Connector
1000mm / 3000mm / 5000mm / 10000mm
39.4” / 118.1” / 196.9” / 393.7”
φ18mm / 0.7”
46.5mm / 1.8”
φ19mm / 0.7”
49mm / 1.9”
Cable color connection
Male connector Female connector
Blue
Black
Brown
1 4
2 3
White
Black
Brown
White
Blue
14
2
3
Black: DMX+
White: DMX-
Brown: DC24V+
Blue: DC24V-
FIG.18: Washer Pro Nano / Micro Starter Cable-2 Pin (CE & ETL)
(CA.SC.CC401000 / CA.SC.CC403000 / CA.SC.CC405000 / CA.SC.CC410000)
1000mm / 3000mm / 5000mm / 10000mm
39.4” / 118.1” / 196.9” / 393.7”
46.5mm / 1.8”
φ18mm / 0.7”
60mm / 2.4”
6.8mm / 0.3”
Female Connector
Cable color connection
Female connector
Brown: DC24V+
Blue: DC24V-
Brown Blue

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Installation Guide 08/23 V1.0 14 of 34
FIG.19: Washer Pro Nano / Micro Power Injector Cable (CE & ETL)
(CA.PI.CC100000)
Male Connector
Male Connector
Female Connector
Brown Blue
1
2 3
4
White
Black
300mm / 11.8”
300mm / 11.8”
300mm / 11.8”
Brown
Blue
1
2
3
4
White Black
Black: DMX+
White: DMX-
Brown: DC24V+
Blue: DC24V-
FIG.20: Washer Pro Mini / Midi / Maxi Starter Cable (CE)
(CA.SC.CC301000 / CA.SC.CC302000 / CA.SC.CC303000 / CA.SC.CC310000)
Female Connector
1000mm / 2000mm / 3000mm / 10000mm
77mm
φ26.8mm
Cable color connection
Female connector
70mm
9
42
1
3
2
Green / Yellow
Brown Blue
Black Gray
Black: DMX+
Gray: DMX-
Brown: Line
Blue: Neutral
Green / Yellow: PE
φ30.6mm
φ13mm

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Installation Guide 08/23 V1.0 15 of 34
FIG.21: Washer Pro Mini / Midi / Maxi Starter Cable (ETL)
(CA.SC.CC201000 / CA.SC.CC202000 / CA.SC.CC203000 / CA.SC.CC210000)
1000mm / 2000mm / 3000mm / 10000mm
39.4” / 78.7” / 118.1” / 393.7”
Female Connector
77mm / 3”
φ26.8mm / 1.1”
70mm / 2.8”
Cable color connection
Female connector
9
42
1
3
2Yellow
Brown Blue
Black White
Green Black: Line
White: Neutral
Brown: DMX+
Blue: DMX-
Green: PG
Yellow: Not used
φ13mm / 0.5”
FIG.22: Washer Pro Mini / Midi / Maxi Interconnection Cable (CE)
(XE.IG.0100000 / XE.IG.0200000 / XE.IG.0300000 / XE.IG.1000000)
Female Connector
Male Connector
77mm 77mm
φ28.8mm
φ26.8mm
Cable color connection
Male connector Female connector
9
42
1
3
2
Green / Yellow
Brown
Blue
BlackGray
9
24
2
3
1
Green / Yellow
Brown Blue
Black Gray
1000mm / 2000mm / 3000mm / 10000mm
Black: DMX+
Gray: DMX-
Brown: Line
Blue: Neutral
Green / Yellow: PE
φ13mm

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Installation Guide 08/23 V1.0 16 of 34
FIG.23: Washer Pro Mini / Midi / Maxi Interconnection Cable (ETL)
(KO.KA.601000 / KO.KA.602000 / KO.KA.603000 / KO.KA.610000)
CE RoHS
IP68/67
1000mm / 2000mm / 3000mm / 10000mm
39.4” / 78.7” / 118.1” / 393.7”
φ26.8mm / 1.1”
Female Connector Male Connector
Cable color connection
Female connector Male connector
9
42
1
3
2
Brown Blue
Black Green
White
Yellow 9
24
2
3
1
BrownBlue
Black
Green
White
Yellow
Black: Line
White: Neutral
Brown: DMX+
Blue: DMX-
Green: PG
Yellow: Not used
77mm / 3” 77mm / 3”
φ13mm / 0.5”

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Installation Guide 08/23 V1.0 17 of 34
3. Installation
3.1 Points To Consider
Plan your installation before mounting the Washer Pro. The following should be considered for a
successful installation.
—Weather conditions and ambient temperature of installation site.
—Appropriate cable lengths (cable gauges described in system diagram). Please consult your local
Traxon oce or authorized agent for necessary aid.
—The number of the Washer Pro and appropriate LED Engines.
—Proper control set up (e.g. DMX control) of the Washer Pro.
—Mounting distances should be considered.
—Proper surge protection.
3.2 Pre-Installation Checks
3.2.1 Installation Checklist
1. Prepare cables and all necessary accessories (Waterproof Quick Lock End Caps etc).
2. Perform functional check of the Washer Pro. Take care not to damage cables/connectors during
pre-installation checks.
3. Ensure all pre-installation checks laid out below have been followed.
4. Mount the Washer Pro on-site. If the installation is to be left uncompleted overnight, place all non-
connected LED Engines and the Washer Pro in an indoor environment.
5. All units must be connected or utilize end caps to protect from water ingress.
Ensure all the Interconnection Cables, Washer Pro and LED Engines are initially stored in a dry area
to guarantee the complete sealing of the system from water before installation.
3.2.2 Installation Sequence
1. Measure the correct distances for brackets and install the Washer Pro xtures.
2. Connect the Washer Pro in the daisy-chain manner outlined in the System Diagram.
3. Perform functional check on all the Washer Pro and inspect cables and brackets for any damage.
Check for any abnormalities with the control signal.
4. Report any functional defect found to your nearest Traxon Technologies oce. DO NOT attempt
to install the Washer Pro with functional defects on-site.

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Installation Guide 08/23 V1.0 18 of 34
3.3 On-Site Installation
— DO NOT attempt installation in wet or severe weather conditions.
— DO NOT leave and expose any Washer Pro or LED Engines unconnected under
wet/raining or snowing environment.
— IP failure induced by stressed/damaged cables during or after installation will not
be under warranty.
— ALWAYS keep the cables protected from sharp objects and ensure no damage is
generated to the cable.
— Failure to keep Washer Pro within the operating temperature range of -30°C
to +55°C (-22°F to +131°F) and storage temperature range of -40°C to +80°C
(-40°F to +176°F) will void the product’s warranty.
3.3.1 Installation Tool Summary
Model Allen Screw Position Allen Screw Size Hex Key Size
Washer Pro Nano
M5 (angle adjust) 4mm
M6 (rotatable mount plate xation) 5mm
M3 x 3 (front cover removing) 2.5mm
Washer Pro Micro
M8 (angle adjust) 6mm
M8 (rotatable mount plate xation) 6mm
M4 x 4 (front cover removing) 3mm

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Installation Guide 08/23 V1.0 19 of 34
Model Allen Screw Position Allen Screw Size Hex Key Size
Washer Pro Mini
M6 (angle adjust) 5mm
A: M10 (rotatable mount plate xation)
B: M6 (rotatable mount plate xation)
A: 8mm
B: 5mm
M5 x 4 (front cover removing) 4mm
Washer Pro
Midi / Maxi
M8 (angle adjust) 6mm
A: M12 (rotatable mount plate xation)
B: M6 (rotatable mount plate xation)
A: 10mm
B: 5mm
M6 x 4 (front cover removing) 5mm

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Installation Guide 08/23 V1.0 20 of 34
3.3.2 Washer Pro Surface Installation
1. Install expansion screws on the xed surface.
2. Fix the bracket.
3. Adjust desired angles.
4. Tighten the bracket bolts to x the luminaire to the desired angle.
FIG.24: Washer Pro Nano Surface Installation
Install expansion screws on the fixed surface
1 Fix bracket via two M4 nuts.
(by others)
The size of the bracket mounting holes determines the size of the
holes to be punched.
Fix the bracket
Adjust desired angles Tighten the bracket bolts to fix the luminaire to the
desired angle
The safety wire must be installed to provide secondary protection
to prevent fixtures from falling and injuring people.
A pair of M4 nuts is needed
(by others)
1
12
2 Holes on the left and right side for
cable in / out.
4mm hex key (by others)
-5°
+95°
4mm hex key (by others)
Safety wire hole
-5°
+95°