TREND T5MK1 V2 User manual

T5MK1
T5MK2
&
V2
V2
V2 Released May 2009
MANU/T5 v9.0 19/2/09 13:10 Page 23

-1-
T5
Dear Customer
Thank you for purchasing this Trend product, we
hope you enjoy many years of creative and
productive use.
Please remember to return your guarantee card
within 28 days of purchase.
CONTENTS
TECHNICAL DATA _____________________1
SAFETY ____________________________2-3
ELECTRICAL SAFETY _________________4
MANUFACTURERS DECLARATION ______5
ITEMS ENCLOSED ____________________5
DESCRIPTION OF PARTS_______________6
ASSEMBLY & ADJUSTMENT
– Dust Extractor Spout __________________7
– Handle Direction Arrow ________________7
– Switching On & Off____________________8
– Depth of Cut_________________________8
– Fitting & Removing Cutters _____________9
– Speed Control ______________________10
– Fine Height Adjuster _________________10
– Fixing Points________________________10
OPERATION
– Cutting Direction & Feed Speed ________11
– Side-fence Routing___________________12
– Template Guide Bush Routing __________13
– Beam Trammel Routing _______________14
– Bearing Guided Cutters _______________15
– Freehand Routing & Batten Routing _____16
MAINTENANCE & CARE_______________17
ENVIRONMENTAL PROTECTION________17
GUARANTEE ________________________17
SPARE PARTS
– Spare Parts List __________________18-19
– Spare Parts Diagram _________________20
TECHNICAL DATA
Voltage: UK & Eire 240V
UK & Eire only 115V
Europe 230V
Ampage: 240V 4.6A
115V 9.5A
Power input 1010W
Power output 600W
No load speed (min.) 9,000-27,000 rpm
Router carriage 2 columns
Router carriage stroke 50mm
Revolver depth stop 3-step, turret stop
adjustment with
graduation
Collet size: UK & Eire 1/4 inch (6.35mm)
Europe 8mm
Cutter diameter, max. 40mm
Weight 3.0kg
Fuse: UK & Eire 240V 13A in plug
UK & Eire 110V 16A in mains
Europe 230V 10A in mains
The following symbols are used throughout this
manual:
Denotes risk of personal injury, loss of life
or damage to the tool in case of non-
observance of the instructions in this
manual.
Denotes risk of electric shock.
INTENDED USE
The router is intended for routing grooves, edges,
profiles and slots as well as copy routing in wood,
wood based products and plastic. At reduced
speed with the appropriate router cutter fitted
non-ferrous alloys can also be routed.
If you require further safety advice,
technical information or spare parts,
please call our Technical Support
department or visit www.trend-uk.com
MANU/T5 v9.0 19/2/09 13:10 Page 1

T5
-2-
SAFETY
WARNING:
Observe the safety regulations in the
instruction manual of the power tool to be
used. Please read the following
instructions carefully. Failure to do so
could lead to serious injury. When using
electric tools, basic safety precautions,
including the following should always be
followed to reduce the risk of fire, electric
shock and personal injury. Also observe
any applicable additional safety rules.
Read the following safety instructions
before attempting to operate this product.
PLEASE KEEP THESE
INSTRUCTIONS IN A SAFE PLACE.
The attention of UK users is drawn to The
Provision and Use of Work Equipment
Regulations 1998, and any subsequent
amendments.
Users should also read the HSE/HSC
Safe Use of Woodworking Machinery
Approved Code of Practice and Guidance
Document and any amendments.
Users must be competent with
woodworking equipment before using our
products.
IMPORTANT NOTE:
Residual Risk. Although the safety
instructions and operating manuals for
our tools contain extensive instructions on
safe working with power tools, every
power tool involves a certain residual risk
which cannot be completely excluded by
safety mechanisms. Power tools must
therefore always be operated with
caution!
General
1. Disconnect power tool and attachment
from power supply when not in use,
before servicing, when making
adjustments and when changing
accessories such as cutters. Ensure
switch is in “off” position. Always
ensure cutter has stopped rotating.
2. Always mount the power tool,
accessory or attachment in conformity
with the instructions. Only use
attachment and accessories specified
in the power tool manual. The tool or
attachment should not be modified or
used for any application other than
that for which it was designed. Do not
force tool.
3. Keep children and visitors away. Do
not let children or visitors touch the
tool, accessory or attachment. Keep
children and visitors away from work
area. Make the workshop child proof
with padlock and master switch.
4. Dress properly. Do not wear loose
clothing or jewellry, they can be
caught in moving parts. Rubber gloves
and non-skid footwear is
recommended when working
outdoors. Wear protective hair
covering to contain long hair.
5. Consider working environment. Do not
use the product in the rain or in a
damp environment. Keep work area
well lit. Do not use power tools near
gasoline or flammable liquids. Keep
workshop at a comfortable
temperature so your hands are not
cold. Connect machines that are used
in the open via a residual current
device (RCD) with an actuation
current of 30 mA maximum. Use only
extension cables that are approved for
outdoor use.
6. The accessory or attachment must be
kept level and stable at all times.
7. Keep work area clean. Cluttered
workshops and benches can cause
injuries. Ensure there is sufficient
room to work safely.
8. Secure idle tools. When not in use,
tools should be stored in a dry and
high or locked up place, out of reach
of children.
9. For best control and safety use both
hands on the power tool and
attachment. Keep both hands away
from cutting area. Always wait for the
spindle and cutter to stop rotating
before making any adjustments.
10. Always keep guards in place and in
good working order.
11. Remove any nails, staples and other
metal parts from the workpiece.
12. Maintain tools and cutters with care.
Keep cutters sharp and clean for
better and safer performance. Do not
use damaged cutters. Follow
instructions for lubricating and
changing accessories. Keep handles
dry, clean and free from oil and
grease.
13. Maintain accessories. Do not use
damaged accessories. Only use
accessories recommended by the
manufacturer.
14. Check damaged parts. Before
operation inspect the attachment, the
power tool, the cable, extension cable
and the plug carefully for signs of
damage. Check for alignment of
moving parts, binding, breakage,
mounting and any other conditions
that may effect its operation. Have any
damage repaired by an Authorised
Service Agent before using the tool or
accessory. Protect tools from impact
and shock.
15. Do not use tool if switch does not turn
it on or off. Have defective switches
replaced by an Authorised Service
Agent
16. Don't over reach. Keep proper footing
and balance at all times. Do not use
awkward or uncomfortable hand
positions.
17. Don’t abuse the cable. Never carry
power tool or accessory by cord or
pull it to disconnect from the socket.
Keep cord from heat, oil and sharp
edges. Always trail the power cord
away from the work area.
18. Connect dust extraction equipment.
If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used.
19. Check all fixing and fastening nuts,
bolts and screws on power tool,
attachment and cutting tools before
use to ensure they are tight and
secure. Periodically check when
machining over long periods.
20. Stay alert. Watch what you are doing.
Use common sense. Do not operate
tools when you are tired, under the
influence of drugs or alcohol.
21. Personal Protective Equipment (PPE)
for eye, ear and respiratory protection
must be worn. All PPE must meet
current UK and EU legislation.
22. Do not leave tools running
unattended. Do not leave tool until it
comes to a complete stop.
23. Always clamp workpiece being
machined securely.
24. Only use cutting tools for
woodworking that meet EN847-1/2
safety standards, and any
subsequent amendments.
25. Vibration levels. Hand held power
tools produce different vibration
levels. You should always refer to the
specifications and relevant Health &
Safety Guide.
Routing Safety
1. Read and understand instructions
supplied with power tool, attachment
and cutter.
2. Keep hands, hair and clothing clear of
the cutter.
3. Remove adjusting keys and
spanners. Check to see that keys and
adjusting spanners are removed from
the router tool, cutter and attachment
before turning router on. Make sure
cutter can rotate freely.
4. Noise. Take appropriate measures for
the protection of hearing if the sound
pressure of 85dB(A) is exceeded.
Routing sound pressure may exceed
85dB(A), so ear protection must be
worn.
5. Eye protection. Always wear eye
protection in the form of safety
goggles, spectacles or visors to
protect the eyes.
MANU/T5 v9.0 19/2/09 13:10 Page 2

T5
-3-
6. Respiratory protection. Wear a face or
dust mask, or powered respirator.
Dust masks/filters should be changed
regularly.
7. Do not switch router on with the cutter
touching the workpiece. At the end of
the cut, release the router plunge and
allow spindle to stop rotating. Never
use the spindle lock as a brake
8. The direction of routing must always
be opposite to the cutter's direction of
rotation. Do not back-cut or climb-cut.
9. Check before cutting that there are no
obstructions in the path of the router.
Ensure there are no obstacles
beneath workpiece when cutting full
thickness, and that a sacrificial work
surface is used.
Router Cutter Safety
1. Cutting tools are sharp. Care should
be taken when handling them. Do not
drop cutters or knock them against
hard objects. Handle very small
diameter cutters with extra care.
Always return cutter to its packaging
after use.
2. Always use cutters with a shank
diameter corresponding to the size of
the collet installed in your tool.
3. The maximum speed (n.max) marked
on the tool, or in instructions or on
packaging shall not be exceeded.
Where stated the speed range shall
be adhered to. Recommended speeds
are shown in the Trend Routing
Catalogue and/or website.
4. Always use router cutters in a router.
Drill and boring bits must not be used
in a router. Router cutters must only
be used for the material cutting
application for which they are
designed. Do not use on metal or
masonry.
5. Never use cutters with a diameter
exceeding the maximum diameter
indicated in the technical data of the
powertool or attachment used.
6. Before each use check that the cutting
tool is sharp and free from damage.
Do not use the cutting tool if it is dull,
broken or cracked or if in any other
damage is noticeable or suspected.
7. Cutters should be kept clean. Resin
build up should be removed at regular
intervals with Resin Cleaner®. The
use of a PTFE dry lubricant will
reduce resin build up. Do not use
PTFE spray on plastic parts.
8. When using stacked tooling (multi-
blade, block and groover etc.) on a
spindle arbor, ensure that the cutting
edges are staggered to each other to
reduce the cutting impact.
9. Cutter shanks should be inserted into
the collet all the way to the line
indicated on the shank. This ensures
that at least
3
⁄ 4 of the shank length is
held in the collet. Ensure clamping
surfaces are cleaned to remove dirt,
grease, oil and water.
10. Observe the correct assembly and
fitting instructions in the router
instruction manual for fitting the collet,
nut and cutter.
11.Tool and tool bodies shall be clamped
in such a way that they will not
become loose during operation. Care
shall be taken when mounting cutting
tools to ensure that the clamping is by
the shank of the cutting tool and that
the cutting edges are not in contact
with each other or with the clamping
elements.
12. It is advisable to periodically check
the collet and collet nut. A damaged,
worn or distorted collet and nut can
cause vibration and shank damage.
Do not over-tighten the collet nut
13. Do not take deep cuts in one pass;
take several shallow or light passes to
reduce the side load applied to the
cutter and router. Too deep a cut in
one pass can stall the router.
15. In case of excessive vibrations whilst
using the router stop immediately and
have the eccentricity of the router,
router cutter and clamping system
checked by competent personnel
15. All fastening screws and nuts should
be tightened using the appropriate
spanner or key and to the torque
value provided by the manufacturer.
16. Extension of the spanner or
tightening using hammer blows shall
not be permitted.
17.Clamping screws shall be tightened
according to instructions provided by
the manufacture. Where instructions
are not provided, clamping screws
shall be tightened in sequence from
the centre outwards.
Using Routers In A Fixed Position
1. Attention should be made to the
HSE’s Safe Use of Vertical Spindle
Moulding Machines Information Sheet
No.18 and any revisions.
2. After work, release the router plunge
to protect the cutter.
3. Always use a push-stick or push-block
when making any cut less than
300mm in length or when feeding the
last 300mm of the cut.
4. The opening around the cutter should
be reduced to a minimum using
suitably sized insert rings in the table
and closing the back fence cheeks or
fitting a false fence on the back fence.
5. Whenever possible use a work
holding device or jig to secure
component being machined. Ensure
any attachment is securely fitted to the
workbench, with table surface at
approximately hip height.
6. Use a No-Volt Release Switch. Ensure
it is fixed securely, easily accessible
and used correctly.
7. In router table (inverted) mode, stand
to the front right of the table. The
cutter will rotate anti-clockwise when
viewed from top so the feed direction
is from the right (against the rotation of
the cutter). In overhead mode, stand
to the front left of the machine table
and the feed direction is from the left.
8. Do not reach underneath table or put
your hands or fingers at any time in
the cutting path while tool is connected
to a power supply.
9. Never thickness timber between the
back of the cutter and the backfence.
Useful Advice When Routing
1. Judge your feed rate by the sound of
the motor. Feed the router at a
constant feed rate. Too slow a feed
rate will result in burning.
2. Trial cuts should be made on waste
material before starting any project.
3. When using some attachments e.g. a
router table or dovetail jig, a fine
height adjuster is recommended.
4. When using a template guide bush,
ensure there is sufficient clearance
between cutter tip and inside edge of
bush and that it cannot come into
contact with collet and nut. Ensure
cutter and guide bush are concentric.
Router Cutter Repair/Maintenance
1. Repair of tools is only allowed in
accordance with the manufacturers
instructions.
3. The design of composite (tipped) tools
shall not be changed in process of
repair. Composite tools shall be
repaired by a competent person i.e. a
person of training and experience, who
has knowledge of the design
requirements and understands the
levels of safety to be achieved.
4. Repair shall therefore include, e.g. the
use of spare parts which are in
accordance with the specification of
the original parts provided by the
manufacturer.
5. Tolerances which ensure correct
clamping shall be maintained.
6. Care shall be taken that regrinding of
the cutting edge will not cause
weakening of the body and the
connection of the cutting edge to the
body.
Version 7.1 06/2006
MANU/T5 v9.0 19/2/09 13:10 Page 3

T5
-4-
Power Supply
The electric motor has been designed for one
voltage only. Always check that the power supply
corresponds to the voltage on the rating plate.
Machines marked for 230 volt can also be
operated from a 220 volt supply.
The T5 is double insulated in
accordance with EN 50144; therefore no
earth wire is required.
Mains Plug Replacement
(UK & Ireland only)
Always check the condition of the cable and plug
before starting with your work.
Should your mains plug need replacing and you
are competent to do this, proceed as instructed
below. If you are in doubt, contact an authorised
Trend repair agent or a qualified electrician.
IDisconnect the plug from the supply.
ICut off the plug and dispose of it safely; a
plug with bared copper conductors is
dangerous if engaged in a live socket outlet.
IOnly fit 13 Amperes BS 1363A approved
plugs fitted with a 13 Amp A.S.T.A approved
BS 1362 fuse (1).
IThe cable wire colours, or a letter, will be
marked at the connection points of most good
quality plugs. Attach the wires to their
respective points in the plug (see below).
Brown is for Live (L) (2) and Blue is for
Neutral (N) (3).
IBefore replacing the top cover of the mains
plug ensure that the cable restraint (4) is
holding the outer sheath of the cable firmly
and that the two leads are correctly fixed at
the terminal screws.
Using an Extension Cable
IIf an extension cable is required, use an
approved triple core extension cable suitable
for the power input of this tool (see technical
data).
IWhen using a cable reel, always unwind the
cable completely.
IAlso refer to the table below.
Conductor size (mm2)Cable rating (Amperes)
0.75 6
1.00 10
1.50 15
2.50 20
4.00 25
Cable length (m)
7.5 15 25 30 45 60
Voltage Amperes Cable rating (Amperes
115 0 - 2.0 6 6 6 6 6 10
2.1 - 3.4 6 6 6 6 15 15
3.5 - 5.0 6 6 10 15 20 20
5.1 - 7.0 10 10 15 20 20 25
7.1 - 12.0 15 15 20 25 25 -
12.1 - 20.0 20 20 25 - - -
230 0 - 2.0 6 6 6 6 6 6
2.1 - 3.4 6 6 6 6 6 6
3.5 - 5.0 6 6 6 6 10 15
5.1 - 7.0 10 10 10 10 15 15
7.1 - 12.0 15 15 15 15 20 20
12.1 - 20.0 20 20 20 20 25 -
For 115V units with a power rating exceeding
1500W we recommend to use a plug to BS4343
standard.
ELECTRICAL SAFETY
3
4
2
1
13 AMP
Never connect to a light socket. Never
connect the live (L) or neutral (N)
wires to the earth pin marked E or .
MANU/T5 v9.0 19/2/09 13:10 Page 4

T5
-5-
ITEMS ENCLOSED
1 x Parallel side-fence with micro adjuster
1 x Fence rods (pair)
2 x Adjustable fence cheeks with fixing screws
1 x Collet
1
⁄ 4 ” (6.35mm) UK & Eire
1 x Collet 8mm* UK & Eire, Europe
1 x Spanner (17mm A/F)
1 x Guide bush 20mm and fixing screws
1 x Beam trammel attachment
1 x Dust extractor spout
1 x Grip knob direction arrow sticker
1 x Fine Height Adjuster*
1 x Instruction manual
1 x Guarantee registration card
MANUFACTURERS
DECLARATION
We declare under our sole responsibility that
this product is in conformity with the
following standards of standardised
documents:
EN 60745, EN 55014, EN 61000, in
accordance with the directives 98/37/EC,
2006/42/EC, 89/336/EEC, 2006/95/EC,
2004/108/EC.
Level of sound pressure according to
86/188/EEC & 98/37/EC, measured
according to EN 60745:
Lpa (sound pressure) 83 dB(A)1
Lwa (acoustic power) 94 dB(A)2
Radio and TV suppression in compliance
with 76/889/EEC and 82/499/EEC
INFORMATION ON
NOISE/VIBRATION
The noise level when working
can exceed 85 dB(A).
Wear ear protection!
Weighted root mean square
acceleration value according to EN 60745:
< 2.5 m/s2 (hand arm method)
Managing Director
Jeff Willcocks
Trend Machinery & Cutting Tools Ltd.
T5E
* not Basic models
MANU/T5 v9.0 19/2/09 13:10 Page 5

T5
-6-
E
D
F
G
H
I
K
J
L
M
Y
N
OQ
W
R
S
P
Z
T
U
V
A
B
C
X
AA
A Plunge locking grip knob
B Depth of cut scale
C Depth stop
D Motor housing
E Power cable
F On/Off switch: MK1
MK2
G Fixed Grip knob
H Spindle lock
I Collet nut
J Dust spout 35mm dia.
K Thumb knob with anti-vibration
spring to secure fence rods
L Router base
M Template guide bush dia.
20mm
N Collet
O Adjustable fence cheek
P Thumb knob with anti-vibration
spring for side-fence rod
Q Beam trammel attachment
R Side-fence
S Knob for micro-adjustment
T 3-way turret stop
U Spanner (17mm A/F)
V Thumb knob with anti-vibration
spring for depth stop
W Fence rods dia. 8mm x 300mm
X Variable speed control dial
Y Template guide bush fixing
screw
Z Grip knob direction arrow
sticker
Fine height adjuster*
T5MK2 trigger lock
DESCRIPTION OF PARTS
MK1
*not Basic models
MK2
F
AB
AA
AB
MANU/T5 v9.0 19/2/09 13:10 Page 6

T5
-7-
1
2
Fitting and Removing the
Dust Extractor Spout
IInsert the extractor spout in channel ‘A’ of the
routing base.
The extractor spout is suitable for dust
extractors with a hose diameter of 35mm. The
spout can be installed from either side. To
ensure maximum plunge it is recommended
to fit spout to back of machine.
IPress the extractor spout down and forward
until it latches into channel ‘B’.
Dismantle in reverse order.
Whenever possible use the dust
extraction spout with a suitable
extractor when routing.
Fitting the plunge grip knob direction
arrow sticker
IRemove direction arrow (2) from backing
paper and apply to plunge locking grip knob
(1).
IOrientate label so that solid arrow head points
away from the front of the router.
IWrap arrow around grip knob neck, ensure it
is correctly positioned and firmly stuck down.
35mm
A
B
(2)
(1)
(1)
(2)
Fitting Dust
Extractor
Spout
Removing
Dust
Extractor
Spout
ASSEMBLY & ADJUSTMENT
The direction arrows identify the
plunge locking grip knob and the
direction for locking and unlocking
the router carriage.
MANU/T5 v9.0 19/2/09 13:10 Page 7

T5
-8-
Adjusting the Depth of Cut
IPlace the machine on the workpiece.
IPre-set the 3-way turret stop (1) as required.
IUndo the thumb knob (2) for securing the
depth stop (3).
IUndo the plunge locking grip knob (4).
ILower the machine slowly until the cutter just
touches the workpiece and secure it with the
locking grip knob.
I
Raise the depth stop in accordance with the
scale (5) for the depth of cut required and
clamp in place with the thumb knob (2).
The gap between the depth stop and the
turret stop screw determines the depth of
cut.
The rotating turret stop screws can be used for
pre-setting up to three depths of cut. Their height
can be adjusted using a screwdriver (6) and an
8mm A/F spanner (7).
IMake sure the machine is switched
off before connecting it to the
power supply!
INever make adjustments when the
router is running or plugged in.
IDeep cuts should always be routed
in several passes.
OFF
Slide switch
ON
OFF
ON
0
I
5
3
2
4
1
6
3
7
By turning the turret stop,
three depth settings can
be quickly made.
Switching On & Off
T5 MK1
IA slide switch above the fixed grip knob is
used to turn the router on and off.
IThe T5 has a soft start feature when switched
on and will take 1–2 seconds to reach full
running speed.
The T5MK2/LOCK must not be used
without a No-Volt Release Switch.
T5 MK2
The T5 MK2 router is fitted with an easy reach
deadman’s switch.
Included with the machine is the Ref.
T5MK2/LOCK which allows the deadman’s
switch to be locked in the on position when the
router is fixed to a stand or table and used in
conjunction with a No-Volt Release Switch.
IPull lever towards knob to turn router on. To
switch off router release lever.
IThe T5 has a soft start feature when switched
on and will take 2-3 seconds to reach full
running speed.
Fitting the Ref. T5MK2/LOCK
IRemove plug from the No-Volt Release
Switch.
IPull lever towards knob and clip lock over the
knob base ensuring the front of the lock is
holding the lever.
ITo remove simply pull off lock.
MANU/T5 v9.0 19/2/09 13:10 Page 8

T5
-9-
How to Fit and Remove a Router
Cutter
Fitting Cutters
IInsert at least 3/4of the shank length of the
cutter (1) into the collet.
IPress the spindle lock (2) forward until the
router spindle is locked (you may need to turn
the spindle slightly to engage it).
ITighten the collet nut with the spanner (3). Do
not use excessive force.
Removing Cutters
IUndo the 17mm A/F collet nut with the
spanner.
IKeep turning the spanner until the collet nut
tightens and then loosens again. This is the
fail-safe mechanism releasing the collet.
IThe cutter should now slide out.
IEach time you finish using a cutter, remove it
and store it in a safe place.
IDo not tighten the collet without a
cutter fitted.
IAlways use cutters with shanks
which match the diameter of the
collet.
IDo not use cutters larger than
40mm unless the router is fitted in a
router table.
CLICK
(2)
(3)
(1)
Correct Sequence for Fitting Collet,
Nut and Cutter
MANU/T5 v9.0 19/2/09 13:10 Page 9

T5
-10-
Setting the Electronic Speed
Control Dial
The speed is infinitely variable from 9,000 to 27,000
rpm using the electronic speed control dial (1) for
uniform cutting results in all types of wood, plastics
and in aluminium.
ITurn the electronic speed control dial to the
required level. The dial is numbered from 1 to 5
and corresponds to router speeds from 9,000
rpm to 27,000 rpm.
IGenerally, use the lower settings for large
diameter cutters and the higher settings for small
diameter cutters. The correct setting will also
depend on the density of the material, depth of
cut and feed speed of the router, as severe loss
of rpm denotes motor overload. In most cases
the slowest speed required for large cutters with
smaller shank sizes is Dial No 3-4.
Fitting the Fine Height Adjuster
Optional Accessory Ref. FHA/001
The optional fine height adjuster should be used
when fine adjustment is required. This is
especially recommended when using our
dovetail jig or router table.
IRemove the depth stop and replace it with the
fine height adjuster.
ILeave the plunge locking grip knob and the
thumb knob loose and thread the end of the
fine height adjuster onto the longest screw.
ISet the depth of cut by turning the fine height
adjuster handle until the correct height is
reached. Then lock the carriage clockwise
with the plunge locking grip knob.
Remember to always unlock the
carriage by turning the plunge locking
grip knob anti-clockwise when
adjusting the height with the fine
adjuster.
Fixing Points for Accessories
The router has two threaded holes M6 in its
base that allow fitting of accessories and also
fitting to router tables.
A whole range of accessories are shown in the
Trend Routing Catalogue.
1
115mm
15mm
M6
Dial Router
No. Speed
1 9,000 rpm
2 13,000 rpm
3 18,000 rpm
4 23,500 rpm
5 27,000 rpm
MANU/T5 v9.0 19/2/09 13:10 Page 10

T5
-11-
Step One
Plunge down and lock the
motor carriage, with the
plunge locking grip knob.
Step Two
Carry out the routing
operation.
Step Three
Release the plunge locking
grip knob and the motor
carriage returns to the
normal position.
Sequence of plunging
Feed Direction
When routing along an edge, the direction of the
router travel should be against that of the
rotation of the cutter. This will create the correct
cutting action and prevent the cutter ‘snatching’.
It will also pull the router towards the workpiece
and hence the side-fence or guide bearing will
be less likely to wander from the edge of the
workpiece.
Feed Speed
The speed at which the cutter is fed into the
wood must not be too fast that the motor slows
down, or too slow that the cutter leaves burn
marks on the face of the wood. Practice judging
the speed by listening to the sound of the motor
when routing.
OPERATION
Cutting Direction
The direction of routing must always
be opposite to the cutter’s direction of
rotation. Otherwise there is a risk of
kick-back.
Moulding Natural Timbers
When edge moulding natural timbers, always
mould the end grain first, followed by the long
grain. This ensures that if there is ‘breakout’, this
will be removed when the long grain is routed.
Feed direction
of router
Direction of
cutter rotation
1
34
2
MANU/T5 v9.0 19/2/09 13:10 Page 11

T5
-12-
Side-Fence Routing
The side-fence is used to guide the router when
moulding, edge profiling or rebating the edge of
the workpiece or when routing grooves and slots
in the centre of the workpiece, parallel to the
edge.
The edge of the workpiece must be straight and
true. The cheeks are adjustable and should be
set ideally with a 3–4mm gap each side of the
cutter.
Fitting and using the Side-Fence
IMake sure the thumb knobs (3) are fully
released. Slide the guide rods (1) into the
routing base (2) and tighten the thumb knobs
(3).
IAdjust the side-fence (4) to the required
distance and clamp in place with the thumb
knobs (5).
IThen lower the cutter height until the cutter is
just above the workpiece.
IFine adjustments are possible by slackening
the thumb knobs (5), adjusting the micro-
adjustment knob (6) and securing it again with
the thumb knobs (5). One revolution of the
micro-adjustment knob (6) equals 1.25mm of
side-feed.
ILower the cutter onto the workpiece and set
the cutter height by raising the depth stop (7)
the required distance.
ISwitch on the router and when the cutter
reaches full speed, gently lower the cutter into
the workpiece and lock the plunge.
IFeed along the timber, keeping sideways
pressure (A) to ensure the side-fence does
not wander away from the workpiece edge
and downward pressure on the inside hand
(B) to prevent the router from tipping.
IWhen finished, raise the router, secure with
the plunge locking grip knob (8) and switch
off.
C
D
When starting the cut, keep
the pressure on the front
cheek (C) until the back
cheek contacts the
workpiece edge.
At the end of the cut, keep
pressure on the back cheek
(D) until the cut is finished.
This will prevent the router
cutter swinging in at the end
of the workpiece and
‘nipping’ the corner.
MANU/T5 v9.0 19/2/09 13:10 Page 12

T5
-13-
Guide bush
fitted to
router
E
d
D
Template
FORMULA
(D- d)
E = 2
Using the Guide Bush
The 20mm guide bush (1) is fastened to the
router’s base from beneath using the two M5
countersunk machine screws (2) supplied.
Routing with a Template
The guide bush is used in conjunction with a
template when the routing operation is repetitive
or the workpiece is complex in shape. The
template is fixed to the upper surface of the
workpiece. A cutter is chosen with a diameter
which will pass through the centre of the bush
leaving enough clearance. The cutter can be
straight or shaped. The router can then be
guided around the template so that the shape of
the template will be replicated.
Making the Template
The template is cut from 6mm or 1/4” MDF,
plywood or plastic to the shape required. The
guide bush offset needs to be allowed for when
calculating the shape of the template. The
template must be smaller by an amount equal to
the difference between the ‘outer edge of the
guide ring’ and the ‘outer edge of the cutter’.
See below for the offset calculation. The edge of
the template must be free of imperfections as
these will be replicated in the final workpiece.
Calculations for template offset
Template
Template
guide bush
Workpiece
Guide
bush ring
Cutter
2
1
Using a template
to rout an edge
straight
Alternatively it can
be used for cutting
shapes or making
panelling grooves.
MANU/T5 v9.0 19/2/09 13:10 Page 13

T5
-14-
Beam Trammel Routing
Cutting Arcs with the Router
IPlace the machine on the workpiece.
ISet the cutting depth using the depth stop (2).
IFasten the fence rod (1) in the routing base
(3) with the thumb knob (4).
IFit on the beam trammel point (5) as shown.
IMeasure the radius and fix the point of the
beam trammel in position.
ISwitch on the machine.
IAfter releasing the plunge locking knob (6),
lower the machine slowly as far as the depth
stop and lock it there.
ICut grooves, rebates etc. at a steady rate of
feed, in an anti-clockwise direction. Ensure
the beam trammel point does not move.
IWhen finished, release locking knob to raise
the machine.
ISwitch off the machine.
A
B
C
2
6
1
3
4
5
Fitting the beam trammel attachment
IFit the beam trammel attachment (A) to the
end of one rod and tighten wing nut (C)
securely.
IHeight adjustment of the pivot point can be
achieved by loosening wing nut (C) and
rotating screw (B).
IOnce set to the correct height, lock securely
wing nut (C).
MANU/T5 v9.0 19/2/09 13:10 Page 14

T5
-15-
Bearing Guided Cutters
Ball Bearing Guided Cutters
Edge profiling and shaping cutters are available
with a bearing fitted to the end. This enables
shaped or straight workpieces to be routed
without the need for a guiding device such as a
side-fence or batten.
The edge must be free from imperfections as
these will be reflected in the finish of the mould.
Often alternative diameters of bearings are
offered which will change the shape of the
resulting mould.
With certain shapes such as the chamfer cutter
below, increasing the depth of cut will produce a
larger chamfered edge.
IFit the bearing guided cutter into the router
collet.
IPlace router onto the workpiece.
ISet height of cutter using the depth stop (1).
ISwitch on the machine.
IAfter releasing the plunge locking grip knob
(2), lower the machine slowly as far as the
depth stop.
IWith bearing of cutter running along board
edge, mould the edge of the workpiece by
moving the router in the direction shown.
IA continuous motion should be used to
prevent burning of the workpiece. When
possible, take a number of passes at
increased cutter depths. A light final pass will
produce a good finish.
IWhen complete, retract the carriage by
releasing the locking grip knob.
ISwitch off the router.
2
1
The guide bearing
ensures the cutter
follows the workpiece.
Where the material thickness leaves
insufficient room for the bearing to make
contact, a second piece of material can be
temporarily fixed beneath it for the ball
bearing to follow.
Keep downward pressure with the
inside hand to prevent the router from
tipping.
MANU/T5 v9.0 19/2/09 13:10 Page 15

T5
-16-
Freehand Routing with the Router
The T5 can also be used for signwriting or
creative freehand work without any form of
guide.
With practice, numbers or name plate designs
can be routed freehand. Draw the design or
motif on the workpiece and then rout the design,
taking shallow passes.
Batten Routing
Where a side-fence cannot be used, it is also
possible to guide the router along a batten
clamped across the workpiece (with an
overhang at both ends).
Guidance from a batten is similar to that
obtained from a side-fence. This method is
appropriate if the edge of the workpiece is not
straight or is not very smooth or simply the
guide rods of the side-fence are too short for
the job.
Use the straight edges of the router base and
calculate the distance required from the edge
of the batten to the cut required. Always
check that the clamps do not obstruct the
path of the router before starting the cut.
Standard technique is used, and
side pressure applied to ensure the
router does not wander from the
batten.
A V groove cutter
is ideal for
engraving designs
at shallow depths.
MANU/T5 v9.0 19/2/09 13:10 Page 16

T5
-17-
MAINTENANCE AND CARE
Cleaning
IKeep the machine clean at all times. Some
maintenance products and solvents may
damage the plastic parts, these include
products containing Benzene, Trichloroethyle
Chloride and Ammonia.
INever use any caustic agents to clean the
plastic parts.
Ensure machine is isolated from
power supply.
It is advisable to have the
brushes replaced by an
authorised Trend Service Agent.
The router will also be given a
thorough inspection.
IUndo the single screw (1) in the top of the
vent housing. Slide the vent housing (2) off.
IPull back the spring retaining clip (4). Take
care not to bend or distort the coil spring.
IDisconnect the wire (5) and remove the
carbon brush (6).
IInsert the new brush and press the connector
firmly on to the tag (3). Refit the cover.
IAlways use original T5 spare parts.
Changing Brushes
Lubrication
IThe bearings of the machine need no
lubrication, as they are sealed. The two
plunge columns on the routing base should
be slightly oiled from time to time.
IKeep the cooling vents on the motor housing
clean and unobstructed at all times. Blow out
any dust and dirt at regular intervals.
IVisually check the carbon brushes. In the
event of excessive sparking, they may need
changing.
IAfter about 40 operating hours inspection by
a authorised Trend Service Agent is
recommended.
ENVIRONMENTAL PROTECTION
Recycle raw materials instead of disposing
as waste.
Accessories and packaging should be sorted for
environmental-friendly recycling.
Separate collection. This product must
not be disposed of with normal
household waste.
Household User
Local regulations may provide for separate
collection of electrical products from the
household, at municipal waste sites or by retailer
when you purchase a new product.
Please call Trend Customer Services for advice
as to how to dispose of unwanted Trend
electrical product in an environmentally safe way
or visit www.trend-uk.com
Business User
Please call Trend Customer Services for
disposal of unwanted Trend electrical products.
GUARANTEE
The unit carries a manufacturers guarantee in
accordance with the conditions on the enclosed
guarantee card.
For the location of your nearest Trend Service
Agent, please call Trend Customer Services or
see Stockist Locator at www.trend-uk.com
4
3
1
2
5
6
MANU/T5 v9.0 19/2/09 13:10 Page 17

T5
-18-
T5 MK1& MK2V2- SPARE PARTS LIST v9.0 01/2009
No. Qty. Desc. Ref.
1 1 Stator Housing WP-T5/001
2 1 Top Vent Housing WP-T5E/002
3A 1 Base Complete V2 WP-T5/003A
4A 1 Lower Bearing Housing V2 WP-T5/004A
5 1 Spring for Revolving Guide WP-T5/005
6 1 Ball for Revolving Guide WP-T5/006
8A 1 Revolving Guide V2 WP-T5/008A
9 3 Nut Hex M5 WP-NUT/05
10 1 Threaded Pin M5 x 30mm Revolving Guide WP-T5/010
11 7 Thumb Knob M6 Male x 12mm WP-T5/011
12A 1 Revolving Guide Stepped Screw M6 WP-T5/012A
13 1 Threaded Pin M5 x 20mm WP-T5/013
14 1 Depth Stop WP-T5/014
15A 2 Grip Knob V2 WP-T5/015A
16 7 Spring 12mm for Thumb Knob WP-T5/016
17 1 Switch T5, T5/EURO & T5EL V2 WP-T5E/17
18 1 Bottom Bearing 35mm x 17mm x 10mm 6003 WP-T5/018
19 2 Screw Self Tapping 4mm x 20mm Torx WP-T5/019
20 1 Bearing Cover for Top Bearing WP-T5/020
21 2 Machine Screw Cheese M4 x 89/45mm Pozi WP-T5/021
23 1 2 Core Cable with Plug 240V UK T5 WP-T5/023
1 2 Core Cable with Plug 115V UK T5L WP-T5L/023
1 2 Core Cable with Plug 230V Euro T5/EURO WP-T5EURO/023
24 1 Cable Guard WP-T5/024
25A 1 Switch Cover V2 WP-T5/025A
1 Switch Cover T5MK2 WP-T5/2/025
26 1 Screw Self Tapping 3.5mm x 22mm Torx WP-T5/026
27 1 Switch 240V T5MK2 WP-T5E/2/027
27A 1 Switch Lever Spring T5MK2 WP-T5E/2/027A
27B 1 Switch Lever T5MK2 WP-T5E/2/027B
28 1 Cable Clamp WP-T5/028
29A 1 Field Complete 240V T5E & T5/EURO V2 WP-T5E/029A
1 Field Complete 115V T5EL V2 WP-T5EL/029A
30 1 Deflector WP-T5/030
31A 1 Armature 240V with Fan T5 & T5/EURO V2 WP-T5E/031A
1 Armature 115V with Fan T5EL V2 WP-T5EL/031A
32 1 Carbon & Holder 240V T5 & T5/EURO (2 sets) WP-T5E/032
1 Carbon & Holder 115V T5EL (2 sets) WP-T5EL/032
33 2 Brush Clamp WP-T5/033
34 1 Guide Rods 8mm x 300mm (pair) ROD/8x300
35A 1 Top Bearing 8mm x 22mm x 7mm 6082RSI V2 WP-T5/035A
36 1 Slotted Round Nut WP-T5/036
37 1 Collet Nut <05/2005 CLT/NUT/T5
38 1 Threaded Pin M5 x 40mm Revolving Guide WP-T5/038
39A 1 Collet & Nut Set 6.35mm >05/2005 CNS/T5/635
0 Collet & Nut Set 6.0mm >05/2005 CNS/T5/6
0 Collet & Nut Set 8.0mm >05/2005 CNS/T5/8
40 1 Spanner 17mm A/F SPAN/17
41 6 Screw Self Tapping 4mm x 16mm Torx WP-T5/041
42 2 Locking Washer B4 WP-T5/042
44 1 Beam Trammel for 8mm Rod BEAM/005
45 1 Guide Bush 20mm Diameter GB20/B
MANU/T5 v9.0 19/2/09 13:10 Page 18

-19-
T5 MK1& MK2V2- SPARE PARTS LIST v9.0 01/2009
No. Qty. Desc. Ref.
46 0 Parallel Side Fence Complete with Micro Adjuster WP-T5/046
47 1 Parallel Side Fence Casting >05/2005 WP-T5/047A
48 1 Micro Adjuster Knurled Knob >05/2005 WP-T5/048A
49 1 Side Fence Cheeks (set) >05/2005 WP-T5/049A
50 1 Phenolic Base Plate Slider WP-T5/050
51 4 Machine Screw Cheese M5 x 10mm Slot WP-SCW/50
52 4 Washer 5.3mm x 10mm x 1mm WP-T5/052
53 1 Scale WP-T5/053
55A 1 Speed Control Circuit Board 240V T5 & T5/EURO V2 WP-T5E/055A
1 Speed Control Circuit Board 115V T5EL V2 WP-T5EL/055A
56 1 Speed Control Dial WP-T5E/056
57 1 Insertion Socket WP-T5/057
58A 1 Conductor Lead Switch to Speed Control V2 (Pair) WP-T5/058A
60A 1 Spring for Spindle Lock V2 WP-T5/060A
61A 1 Spindle Lock Body V2 WP-T5/061A
62 1 Spindle Lock Plate WP-T5/062
63A 1 Screw 4mm x 8mm Torx WP-T5/063A
64A 1 Washer 20mm x 8mm x 2mm Csk for Column V2 WP-T5/064A
65 1 Machine Screw Csk M5 x 10mm Slot WP-T5/065
66 1 Plunge Column Spring WP-T5/066
67 1 Brass Ferrule for Spring WP-T5/067
68 2 Machine Screw Countersunk M5 x 10mm Slot WP-SCW/13
69A 1 Rubber Sleeve V2 WP-T5/069A
70 1 Lead Field to Speed Control (Red x 90mm) WP-T5/070
71 1 Lead Field to Speed Control (Red x 120mm) WP-T5/071
72 1 Lead Brush to Field (Blue x 90mm) WP-T5/072
73 1 Lead Brush to Field (Blue x 130mm) WP-T5/073
74A 1 Dust Extraction Spout V2 WP-T5/074A
75 1 Grip Knob Direction Arrow WP-T5/075
76 3 Machine Screw Csk M4 x 10mm Pozi WP-SCW/48
77 0 Side Fence Complete without Micro Adjuster WP-T5/077
78A 1 Side Fence Stud M8 x 100mm >05/2005 WP-T5/078A
79 1 Side Fence Washer 24mm x 12mm x 1.6mm WP-T5/079
80 1 Side Fence Half Nut Hex M8 WP-T5/080
81 1 Side Fence Circlip 12mm WP-T5/081
82 1 Side Fence Micro Adjuster Casting WP-T5/082
83 1 O Ring 6mm x 1.5 V2 WP-T5/083
84 1 Junction Block V2 WP-T5/084
85 2 Screw M3 x 8 Pan V2 WP-T5/085
86 2 Washer 3mm V2 WP-T5/086
87 1 Magnetic Disk V2 WP-T5E/087
88 1 Spindle Lock Button V2 WP-T5/088
89 1 Spindle Lock Housing V2 WP-T5/089
90 1 Fine Height Adjuster T5EK, T5ELK & T5/EURO FHA/001
91 1 Trigger Lock T5MK2 T5MK2/LOCK
92 1 Manual MANU/T5
T5
MANU/T5 v9.0 19/2/09 13:10 Page 19