Trox Technik EM-BAC-MOD-01 User manual

Expansion module
EM-BAC-MOD-01
Installation manual GB/en
BACnet MS/TP or Modbus RTU interface card
for EASYLAB Controller TCU3 and adapter module TAM
Firmware from 4.1

M375EW4, 3, GB/en
Translation of the original
© TROX GmbH 2017
TROX GmbH
Heinrich-Trox-Platz
47504 Neukirchen-Vluyn
Germany
Telephone: [phone]
Fax: [phone]
email: [email protected]
Internet: www.troxtechnik.com
06/2019
Expansion module EM-BAC-MOD-01
2

1 Important notes.......................................... 4
2Security....................................................... 5
Correct use.................................................. 5
Incorrect use................................................ 5
Safety signs................................................. 5
Residual risks............................................... 6
Risk of damage to property.......................... 6
System owner's responsibility...................... 6
Qualified staff............................................... 6
Environmental protection............................. 7
3 Structure and functional description....... 7
Functional description.................................. 8
4 Technical data............................................ 9
5 Delivery and storage................................ 10
Delivery check............................................ 10
Carrying the expansion module................. 10
Storage ..................................................... 10
6 Installation................................................ 11
7 Configuration........................................... 13
8 Commissioning........................................ 15
Required TCU3 software version .............. 15
9 Interface information............................... 15
10 Removal and disposal............................. 16
Safety notes regarding removal and dis-
posal.......................................................... 16
Removal..................................................... 16
Disposal..................................................... 16
Table of contents
Expansion module EM-BAC-MOD-01 3

1 Important notes
Information on the installation manual
This manual enables operating or service personnel
to correctly install EM-BAC-MOD and to use it
safely and efficiently.
This manual is intended for use by fitting and instal-
lation companies, in-house technicians, technical
staff, properly trained persons, and qualified electri-
cians or air conditioning technicians.
It is essential that these individuals read and fully
understand this manual before starting any work.
The basic prerequisite for safe working is to comply
with the safety notes and all instructions in this
manual.
The local regulations for health and safety at work
and general safety regulations also apply.
This manual must be given to the system owner
when handing over the system. The system owner
must include the manual with the system documen-
tation. The manual must be kept in a place that is
accessible at all times.
Illustrations in this manual are mainly for informa-
tion and may differ from the actual design.
Other applicable documentation
In addition to these instructions, the following docu-
ments apply:
Configuration manual for EM-BAC-MOD
see www.troxtechnik.com
Documentation for EASYLAB controller TCU3
or adapter module TAM
Project-specific wiring documents, if any
TROX Technical Service
To ensure that your request is processed as quickly
as possible, please keep the following information
ready:
Product name
TROX order number
Delivery date
Brief description of the fault
Online www.troxtechnik.com
Phone [phone]
Limitation of liability
The information in this manual has been compiled
with reference to the applicable standards and
guidelines, the state of the art, and our expertise
and experience of many years.
The actual scope of delivery may differ from the
information in this manual for bespoke construc-
tions, additional order options or as a result of
recent technical changes.
The obligations agreed in the order, the general
terms and conditions, the manufacturer's terms of
delivery, and the legal regulations in effect at the
time the contract is signed shall apply.
Defects liability
For details regarding defects liability please refer to
Section VI, Warranty Claims, of the Delivery and
Payment Terms of TROX GmbH.
The Delivery and Payment Terms of TROX GmbH
are available at www.troxtechnik.com.
Important notes
Expansion module EM-BAC-MOD-014

2 Security
Safety notes
Symbols are used in this manual to alert readers to
areas of potential hazard. Signal words express the
degree of the hazard.
DANGER!
Imminently hazardous situation which is due to
live components and which, if not avoided, will
result in death or serious injury due to electrical
voltage.
DANGER!
Imminently hazardous situation which, if not
avoided, will result in death or serious injury.
NOTICE!
Potentially hazardous situation which, if not
avoided, may result in property damage.
ENVIRONMENT!
Environmental pollution hazard.
Correct use
Expansion module EM-BAC-MOD provides a
BACnet MS/TP or Modbus RTU interface for
EASYLAB base components as well as for the
TROX UNIVERSAL CONTROLLER.
Use the expansion module for the following
devices:
EASYLAB controller TCU3
EASYLAB adapter module TAM
TROX UNIVERSAL CONTROLLER
Incorrect use
Do not use the expansion module for areas of appli-
cation that are not described in this manual.
Do not use the expansion module:
outdoors
in wet areas
in areas with potentially explosive atmospheres
Residual risks
Failure of the network interface does not affect the
control function of the volume flow controller but
does affect data exchange with the central BMS.
Safety-related applications require further precau-
tions.
Safety signs
The following symbols and signs are usually found
in the work area. They apply to the very location
where they are found.
Electrical voltage
Location where a hazard due to electrical voltage
exists.
Earthing
This symbol marks all equipotential bonding con-
nection points on EM-BAC-MOD.
Security
Expansion module EM-BAC-MOD-01 5

Residual risks
EM-BAC-MOD is a state-of-the-art product and
meets current safety requirements. Residual risks
cannot be excluded, however, and you should pro-
ceed with caution.
Always observe the safety notes in this manual to
reduce health hazards and prevent any hazardous
situations.
Electric current
DANGER!
Danger of death due to electric current!
Danger of death if live components are touched.
– Switch off the supply voltage and secure it
against being switched on again before
working on the unit.
–Only skilled qualified electricians are allowed
to work on live components.
– Equipotential bonding is required.
Risk of damage to property
Temperature differences
NOTICE!
Risk of damage to property due to large tem-
perature differences
If EM-BAC-MOD has been kept in an unheated
area, condensation may form and damage the
electronic components beyond repair.
– Let EM-BAC-MOD warm up to room temper-
ature before you install it.
Electrostatic charge
NOTICE!
Risk of damage to property due to electro-
static charge
Electrostatic charge can damage the electronics
of the expansion module.
– Before you remove the expansion module
from its protective wrapping, touch an equi-
potentially bonded metal surface, e.g. a
water pipe, for electrical earthing.
–Avoid skin contact with any components or
printed circuits on the expansion module or
the main PCB.
– Wear conductive footwear and antistatic
clothing.
System owner's responsibility
System owner's obligations
EM-BAC-MOD is intended for commercial use. The
system owner is therefore subject to the legal obli-
gations of occupational health and safety regula-
tions.
In addition to the safety notes in this manual, the
applicable regulations for safety, accident preven-
tion and environmental protection must also be
complied with.
Qualified staff
Qualification
The work described in this manual has to be carried
out by individuals with the qualification, training,
knowledge and experience described below:
Network administrator
Network administrators design, install, configure
and maintain the IT infrastructure in companies or
organisations.
Security
Expansion module EM-BAC-MOD-016

Skilled qualified electrician
Skilled qualified electricians are individuals who
have sufficient professional or technical training,
knowledge and actual experience to enable them to
work on electrical systems, understand any poten-
tial hazards related to the work under consideration,
and recognise and avoid any risks involved.
Any work has to be carried out by individuals who
can be expected to carry out their assigned duties
reliably. Individuals whose reaction time is delayed
due to alcohol, drugs or other medication must not
carry out any work.
Environmental protection
The following substances and materials which
are hazardous to the environment are used:
Electrical and electronic parts
Electrical and electronic parts may contain toxic
materials and substances. These parts have to be
disposed of separately from other waste, i.e. taken
to your local reuse and recycling centre or disposed
of by a specialist disposal company.
Batteries
Batteries contain toxic heavy metals. They are haz-
ardous waste and must be taken to a hazardous
waste collection point or disposed of by a specialist
company.
3 Structure and functional description
Fig. 1: EM-BAC-MOD-01
①Switch to select BACNet MS/TP or Modbus
RTU protocol
②Plug base for connection with the EASYLAB
main PCB
③Switches to set the network addresses, 01-99
④DIP switch to set communication parameters
⑤Network terminals (EIA-485) B+ signal, A-
signal, SH = shield
⑥Connection for firmware update
⑦Status LEDs: ERROR = communication error;
BUSY = data transmission in progress
Status LEDs
There are two LEDs on the expansion module: 7
BUSY LED green - Power supply OK
BUSY LED green,
blinking
- Data transmission in pro-
gress
ERROR LED red - Transmission error
Structure and functional description
Expansion module EM-BAC-MOD-01 7

Functional description
Expansion module EM-BAC-MOD-01 provides the
EASYLAB base components (controller TCU3 or
adapter module TAM) with a BACnet MS/TP or
Modbus RTU interface to link rooms or individual
volume flow controllers to the central BMS.
When used on a room controller or adapter module
(TAM) with active room management function
(RMF), the expansion module provides an interface
to access data for the entire room.
When used on a fume cupboard controller, room
controller or adapter module (TAM), the expansion
module provides an interface to access data for the
controller.
The PCB is fitted with terminals for the EIA-485 net-
work, configuration switches, and two LEDs that
indicate the operating status. The PCB can be fitted
to the TCU3 or TAM main PCB using a header. The
configuration switches can be used to adapt the
expansion modules to various applications and
communication parameters.
Structure and functional description
Expansion module EM-BAC-MOD-018

4 Technical data
Item Value Unit
Dimensions (B x H x T) 65 × 15 × 90 mm
Supply voltage
(from the controller TCU3 or adapter module TAM)
5 V DC
Acceptable temperature range for storage -10 to +70 °C
Acceptable temperature range for operation +10 to +50 °C
Maximum humidity, no condensation (for storage and operation) < 90 %
Protection level IP 20
Communication interface
Physical interface EIA-485
Protocol BACnet MS/TP or Modbus RTU
Data transfer speed BACnet: 9600/ 19200 / 38400 / 76800 Baud
Modbus: 9600 / 19200 / 38400 / 57600 Baud
Parity: None, odd, even
Network address 01 …99
Terminal resistor: from hardware revision 2.0 the terminal resistor can be acti-
vated as an option
Firmware version
4.1
Supported groups of devices
EASYLAB TCU3 / TAM from software version 8.0
Network connection
6 terminals for cable cross sections of 0.12 – 1.5 mm² (B+, A- and shielding, two of each)
Ä on page 11
Displays
Two indicator lights, BUSY and ERROR
Ä ‘Status LEDs ’ on page 7
Technical data
Expansion module EM-BAC-MOD-01 9

5 Delivery and storage
Delivery check
Check delivered items immediately after arrival for
transport damage and completeness.
Properly dispose of packaging material.
A complete shipment includes:
EM-BAC-MOD expansion module
Pin header
Mounting material
–Distance pieces (4x)
– Fixing screws with washers (4x)
Ground strap
Installation manual
Carrying the expansion module
If possible, take the module in its transport
packaging up to the installation location.
Do not remove the protective wrapping until
just before installation.
Storage
If you need to store EM-BAC-MOD, make sure that
the following conditions apply:
Store in its original (antistatic) packaging.
Do not store outdoors.
Store in a dry and dust free place.
Store away from direct sunlight.
Do not expose to any aggressive media.
Avoid any mechanical impact.
Storage temperature: -10 °C to +70 °C.
Relative humidity: < 90 %, no condensation.
If a product has to be stored for more than
3 months, regularly check the general condi-
tion of all parts and of the packaging.
Delivery and storage
Expansion module EM-BAC-MOD-0110

6 Installation
Personnel:
Skilled qualified electrician
Materials:
EM-BAC-MOD expansion module
Pin header
Distance pieces (4x)
Fixing screws with washers (4x)
DANGER!
Danger of death due to electric current!
Danger of electric shock! Do not touch any live
components!
– Switch off the supply voltage and secure it
against being switched on accidentally
before working on any electrical equipment.
–Only skilled qualified electricians are allowed
to work on live components.
Expansion module EM-BAC-MOD is to be fitted into
the casing of a TCU3 controller or TAM adapter
module.
1. Electrostatic charge can damage the elec-
tronics. For this reason, first touch an equi-
potentially bonded metal surface, e.g. a
water pipe, for electrical earthing before you
remove the unit from its protective wrapping.
Avoid skin contact with any components or
printed circuits on the expansion module or
the main PCB.
2. Switch off the supply voltage to the TCU3
controller or TAM adapter module and
secure it against being switched on acciden-
tally. Then open the cover of the TCU3 or
TAM casing (see instructions for the respec-
tive device).
3. Screw the four distance pieces ① into the
corresponding openings in the TCU3 or TAM
main PCB ② and tighten them (hand-tight
only).
4. Take the pin header ③ and push it with the
longer ends from below through the expan-
sion module ④; push the pin header just far
enough such that the pins protrude slightly
on the upper side.
Installation
Expansion module EM-BAC-MOD-01 11

5. Take the expansion module PCB with the
upside up and position it on the TCU3 or
TAM main PCB such that the pin header ③
is exactly above the corresponding plug-in
base ⑤, and the holes for the distance
pieces are above the distance pieces. Then
press the PCB onto the distance pieces.
In case the positions do not exactly line up,
check whether the pin header is still cor-
rectly positioned. Repeat step 2.
If you have pushed the pins too far through
the PCB (step 2), the electrical connection
may not work properly. Repeat step 2.
6. Fix the PCB using the four fixing screws ⑥.
Tighten the screws only hand-tight.
Connecting data cables
①Data cable
②B+ (EIA-485)
③A- (EIA-485)
④SH (shield)
7. EM-BAC-MOD has terminals for two data
cables of an EIA-485 network.
Strip the insulation from the bus cable (at
least two wires), insert the bare wires into
the terminals and tighten the screws by
hand.
Make sure that the polarity of the conductor
pairs is correct. Incorrect polarity will result
in inverted data signals and hence commu-
nication errors.
Fix the data cables to the casing using the
wire clamping bracket.
Connect the shield of shielded cables to the
SH terminals. Within a bus segment connect
the shield only at one point to the earth.
Earthing the shield at every controller will
lead to voltage disturbances.
A maximum of 32 units can be operated on
one network segment. To avoid cable reflec-
tions, network segments must be terminated
at both ends with 120Ω bus terminal resis-
tors. PCBs of revision 2 and higher allow
you to fit terminal resistors directly onto the
PCB. (see page 17)
Connect the shield of shielded cables to the
SH terminals. Within a chain (channel) con-
nect the shield only at one point to the earth.
Earthing the shield at every controller will
lead to voltage disturbances.
Recommended data cable
Twisted pair, e.g. JY(St)Y 2 × 2 × 0.8 (use
only twisted pair for B+ and A-)
8. Close the cover of the TCU3 or TAM casing
(see instructions for the respective device).
Then switch on the power supply to TCU3 or
TAM again.
Installation
Expansion module EM-BAC-MOD-0112

7 Configuration
Before you use EM-BAC-MOD as a BACnet or
Modbus interface module, you have to configure it
to the actual application. To do so, use the switches
on the interface module.
Fig. 2: EM-BAC-MOD
①Switch to select BACnet MS/TP or Modbus
RTU protocol
②Switches to set the network addresses, 01-99
③DIP switch to set communication parameters
Setting the protocol type
1. Use the slide switch ① to set the BACnet
MS/TP or Modbus RTU protocol.
Setting the network address
2. Use the two address code switches X and Y
② to set a network address (01 to 99).
Address 00 is reserved for broadcast mode.
A maximum of 32 devices (network
addresses) can be operated on one network
segment. Caution: a different network
address must be set for every device.
Setting the device family
3. If the device is to be used with an
EASYLAB/TROX UNIVERSAL controller or
a adapter module TAM, use the DIP switch
③ to set switch S1 to Off.
Communication parameters
4. Use the DIP switch ③ to set the following
parameters:
S2 + S3 - Transmission speed EIA-485
S5 + S6 - Parity
S8 - Terminal resistor
Ask the responsible specialist consultant for
the values to be set.
Setting the transmission speed for
BACnet
BACnet S2 S3
9600 Bd Off Off
19200 Bd On Off
38400 Bd Off On
76800 Bd On On
Setting the transmission speed for
Modbus
Modbus S2 S3
9600 Bd Off Off
19200 Bd On Off
38400 Bd Off On
57600 Bd On On
Setting parity
Parity S5 S6
None Off Off
None On Off
Configuration
Expansion module EM-BAC-MOD-01 13

Parity S5 S6
Odd Off On
Even On On
Terminal resistor for EIA-485 network
from rev. 2
Terminal resistor S8
Disabled Off
Enabled On
Configuration
Expansion module EM-BAC-MOD-0114

8 Commissioning
Personnel:
Network administrator
Once you have set the configuration switch to adapt
EM-BAC-MOD to the network, the controller and
the network can be commissioned.
Commissioning a BACnet or Modbus network
requires specialist knowledge as well as special
network adapters and software. Only specialist per-
sonnel should do the commissioning.
Required TCU3 software version
The expansion module EM-BAC-MOD with firm-
ware 4.1 requires the following software versions:
EASYLAB or adapter module TAM
– Software version 8.0 or higher
TROX UNIVERSAL CONTROLLER
– Software version 2.1 or higher
The software version is displayed in the EasyCon-
nect software, ‘Diagnosis’ , ‘Basic Device’ line.
A product sticker on the main PCB also carries the
software version number (only for version 3 or
higher).
With earlier software versions there is no data
exchange between the expansion module EM-BAC-
MOD and controller. This means that the network is
not able to read out current values from the con-
troller or to send any values.
You need not adapt the controller configuration
with the EasyConnect configuration software for
the expansion module to work.
9 Interface information
For a description of all BACnet and Modbus inter-
face data points refer to the configuration manual
for EM-BAC-MOD.
You can download the document from
www.troxtechnik.com.
Commissioning
Expansion module EM-BAC-MOD-01 15

10 Removal and disposal
Safety notes regarding removal and disposal
Electric current
DANGER!
Danger of death due to electric current!
Danger of death if live components are touched.
– Switch off the supply voltage and secure it
against being switched on again before
working on the unit.
–Only skilled qualified electricians are allowed
to work on live components.
– Equipotential bonding is required.
Removal
1. Make sure that the voltage supply has been
interrupted.
2. Unplug the network cable.
3. Remove ground strap.
4. Remove the expansion module.
Disposal
ENVIRONMENT!
Risk of harm to the environment due to incor-
rect disposal of materials.
Incorrect disposal can harm the environment.
– Have electronic waste and electronic com-
ponents disposed of by an approved spe-
cialist disposal company.
– If you are not sure how to dispose of any-
thing in an environmentally friendly manner,
contact your local authorities or a specialist
disposal company.
If no return or disposal agreement is in place, any
disassembled components should be disposed of
by an approved specialist disposal company.
Removal and disposal
Expansion module EM-BAC-MOD-0116