Trumeter 898X User manual

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Model 898X
Model 899X
Electronic Preset Counter
with two presets
Contador electrónico
de preselección
con dos preselecciones
Elektronischer
Vorwahlzähler
mit zwei Vorwahlen
Compteur à présélection
électronique
avec deux présélections
Contatore elettronico
apreselezione
con due preselezioni
022792-01 Issue 1.1 04/18

Page 2 | ENG
4
Table of Contents (German is the original version)
1 Preface
2
Safety instructions and Warnings
4
2.1 Use according to the intended purpose 4
2.2 Mounting in a control panel 4
2.3 Electrical Installation 5
2.4 Cleaning and maintenance 5
3 Description 5
4 Display/Operating elements 6
5 Inputs 6
5.1 INP A, INP B 6
5.2 RESET 6
5.3 GATE 6
5.4 LOC.INP 6
5.5 MPI 1 / MPI 2 6
6 Outputs 6
6.1 Output 1 / Output 2 6
6.2 Active Outputs 6
7 Programming 6
7.1 Entering the programming 6
7.2 Selecting the main menus 7
7.3 Entering a sub-menu 7
7.4 Selecting the parameters 7
7.5 Changing parameter values 7
7.6 Setting count values 7
7.7 Ending the programming 7
7.8 Programming menu 7
7.8.1 Select language 7
7.8.2 Setting the Basic Function 8
7.8.3 Pulse Counter 8
7.8.4 Tacho/Frequency meter 10
7.8.5 Timer 11
8 Operation 15
8.1 Switching the display during operation 15
8.2 Setting the presets 15
8.2.1 Setting via front keys 15
8.2.2 Teach Function 16
8.2.3 Teach-In with tracking presets 16
8.3 Set Function 16
8.4 Default Parameters 16
8.4.1 Entry into the default setting 16
8.4.2 Selecting the parameter sets 16
8.4.3 Accepting the setting 16
8.4.4 Parameter Set Table 17
9 Error Message 17
10 Connections 17
10.1 Signal and Control Inputs 17
10.2 Supply Voltage and Outputs 17
11 Technical Data 17
11.1 General Data 17
11.2 Pulse Counter 17
11.3 Tacho/Frequency Meter 18

Page 3 | ENG
english
11.4 Timer 18
11.5 Signal and Control Inputs 18
11.6 Outputs 18
11.7 Supply Voltage 18
11.8 Sensor Supply Voltage 18
11.9 Climatic Conditions 18
11.10 EMC 18
11.11 Device Safety 18
11.12 Mechanical Data 18
11.13 Connections 19
12 Scope of Delivery 19
13 Ordering Codes 19
14 Frequencies (typical) 19
14.1 Pulse Counter 19
14.2 Frequency Meter 19
15 Input modes: Pulse counting 20
16 Input modes: Timing 22
17 Input modes: Frequency meter 23
18 Output operations 24
19 Help Texts 26
20 Dimensional Drawings 28

Page 4 | ENG
1 Preface
Please read this instruction manual
entirely and carefully before installation
and start-up. Please observe all
warnings and advice, both for your own
safety and for general plant safety. If
the device is not used in accordance
with this instruction manual, then the
intended protection can be impaired.
2 Safety instructions and
Warnings
Please use the device only if its
technical condition is perfect. It should
be used only for its intended purpose.
Please bear in mind safety aspects and
potential dangers and adhere to the
operating instructions at all times.
Defective or damaged devices should
be disconnected from the mains
immediately and taken out of operation.
The device shall not be opened. Use
the repair service of the manufacturer.
Only connect the device to the
electricity networks provided to that
purpose.
The safety of the system in which the
device is integrated is the responsibility
of the installer.
Disconnect all electricity networks prior
to any installation or maintenance
work.
Use exclusively cables approved in
your country and designed for your
temperature and power ranges.
Installation and service work shall be
carried out exclusively by qualified
personnel.
The device must compulsorily be
protected with approved external fuses.
The value of these fuses can be found
in the technical information.
This symbol is used on the device to
remind of the existence of dangers,
which are referred to in this manual.
2.1 Use according to the intended
purpose
The preset counter detects and measures pulses,
times and frequencies up to max. 60 kHz and offers
a wide variety of different operating modes. At the
same time, the preset counter processes
programmed presets. Use for any purpose over
and beyond this will be deemed as not in
accordance with its intended purpose and thus not
complying with the requirements.
The application area for this device lies in industrial
processes and controls, in the fields of
manufacturing lines for the metal, wood, plastics,
paper, glass, textile and other like industries. Over-
voltages at the terminals of the device must be kept
within the limits of over-voltage Category II.
The device must only be operated when mounted
in a panel in the correct way and in accordance
with the section “Technical Data”.
The device is not suitable for use in hazardous
areas and for areas excluded in EN 61010 Part 1. If
the device is used to monitor machines or
processes in which, in the event of a failure of the
device or an error made by the operator, there
might be the risk of damaging the machine or
causing an accident to the operators, it is your
responsibility to take the appropriate safety
measures.
The device has been designed for indoor operation.
It may nevertheless be used outdoors, provided the
technical data is adhered to. In this case, take care
to provide suitable UV protection.
2.2 Mounting in a control panel
CAUTION
Mount the device away from heat
sources and avoid direct contact with
corrosive liquids, hot steam or similar.
Provide a free space of 10mm all
around the device for its ventilation.
The device should be mounted so
that the terminals are out of the reach
of the operator and cannot be
touched by him. When mounting the
device, consider the fact that only the
front side is classified as accessible
for the operator.
Mounting instructions
1. Remove the mounting clip from the device.
2. Insert the device from the front into the panel
cut-out, ensuring the front-panel gasket is
correctly seated.
3. Slide the fixing clip from the rear onto the
housing, until the spring clamps are under
tension and the upper and lower latching lugs
have snapped into place.
Note: In case of proper installation, IP65 can be
reached on the front side.

Page 5 | ENG
english
2.3 Electrical Installation
DANGER
The device must be disconnected
from any power supply prior to any
installation or maintenance work.
Make sure that no more voltages
LIABLE TO CAUSE AN ELECTROCUTION
are present.
AC-powered devices must only be
connected to the low-voltage network
via a switch or circuit breaker installed
close to the device and marked as
their disconnecting device.
Installation or maintenance work must
only be carried out by qualified
personnel and in compliance with the
applicable national and international
standards.
Take care to separate all extra-low
voltages entering or exiting the device
from hazardous electrical conductors
by means of a double or reinforced
insulation (SELV circuits).
DANGER
The device must be protected
externally for its proper operation.
Information about the prescribed
fuses can be found in the technical
information.
The relay outputs are not protected
internally in the device. Without
suitable protection of the relay
outputs, undesired heat development
or even fire may occur. The relay
outputs must be protected externally
by the manufacturer of the plant. It
must also be made sure that, even in
case of a malfunction, the values
stated in the technical data are under
no circumstances exceeded.
• During installation, make sure that the supply
voltage and the wiring of the output contacts are
both fed from the same mains phase, in order not
to exceed the maximum permitted voltage of
250V.
• The cables and their insulation must be designed
for the planned temperature and voltage ranges.
Regarding the type of the cables, adhere to the
applicable standards of the country and of the
plant. The cross sections allowed for the screw
terminals can be found in the technical data.
• Before starting the device, check the cables for
proper wiring and tightening. The screws of
unused screw terminals must be screwed to the
stop, so that they cannot loosen and get lost.
• The device has been designed for overvoltage
category II. If higher transient voltages cannot be
excluded, additional protection measures must be
taken in order to limit the overvoltage to the
values of CAT II.
Advice on noise immunity
All connections are protected against external
sources of interference. The installation location
should be chosen so that inductive or capacitive
interference does not affect the device or its
connecting lines! Interference (e.g. from switch-
mode power supplies, motors, clocked controllers
or contactors) can be reduced by means of
appropriate cable routing and wiring.
Measures to be taken:
Use only shielded cable and control lines. Connect
shield at both ends. The conductor cross-section of
the cables should be a minimum of 0.14 mm².
The shield connection to the equipotential bonding
should be as short as possible and with a contact
area as large as possible (low-impedance).
Only connect the shields to the control panel, if the
latter is also earthed.
Install the device as far away as possible from
noise-containing cables.
Avoid routing signal or control cables parallel to
power lines.
2.4 Cleaning and maintenance
The front side of the unit should only be cleaned
using a soft damp (water!) cloth. Cleaning of the
embedded rear side is not planned and is the
responsibility of the service personnel or of the
installer.
In normal operation, this device is maintenance-
free. Should the device nevertheless not operate
properly, it must be sent back to the manufacturer
or to the supplier. Opening and repairing the device
by the user is not allowed and can adversely affect
the original protection level.
3 Description
6-digit 14-segment LED display, 14 mm
Help Text display
Preset counter with two relay outputs
Preset entry via the front keys or via the Teach-In
function
Step or tracking preset
Pulse counter, Frequency meter, Timer or Hour
meter
Preset-, Batch- or Total counter
Set function for pulse counter and timer

Page 6 | ENG
Multiplication and division factor
Averaging and Start Delay for frequency meter
Input modes:
Pulse counter: cnt.dir, up.dn, up.up, quad, quad2,
quad4, A/B, (A-B)/Ax100%
Frequency meter: A, A – B, A + B, quad, A/B,
(A-B)/Ax100%
Timer: FrErun, Auto, InpA.InpB, InpB.InpB
Output operations:
Add, Sub, AddAr, SubAr, AddBat, SubBat, AddTot,
SubTot, Trail, TrailAr
4-stage RESET mode
3-stage keypad locking (Lock)
MPI input for Display Latch, Teach-In or Set
function
Supply voltage 100 … 240 V AC ±10% or
10 ... 30 VDC
4 Display/Operating elements
1 6-digit LED display
2 Status display LED1 / LED2
3 RESET key / ENTER key
4 Key LEFT
5 Key UP
6 Key DOWN
7 Key RIGHT
5 Inputs
5.1 INP A, INP B
Signal inputs: function acc. to operating mode.
Max. frequency 60 kHz, can be damped in the
programming menu to 30 Hz.
Pulse counter: Count inputs
Frequency meter: Frequency inputs
Timer: Start input or
Start/Stop inputs
5.2 RESET
Dynamic reset input: resets the pulse counter or
timer to zero (‘Add’ output operations) or to preset
value 2 (‘Sub’ output operations). The reset input
can be inhibited in the programming menu.
Pulse counter: RESET input
Frequency meter: no function
Timer: RESET input
5.3 GATE
Static gate input: function dependent on operating
mode.
Pulse counter: no counting while active
Frequency meter: no counting while active
Timer: no time measurement while
active
5.4 LOC.INP
Static keypad lock input for preset or programming.
Lock-out level can be set in the programming
menu.
5.5 MPI 1 / MPI 2
User Input. Programmable as Display Latch, Set or
Teach-In input.
6 Outputs
6.1 Output 1 / Output 2
Relays with potential-free changeover contacts.
6.2 Active Outputs
LED1 and LED2 indicate an active output.
For safety switching the relays can be inverted, i.e.
the relays will be de-energized when the presets
are reached. To do this, the parameters Pr.OUT1
and Pr. OUT2 must be set to (for permanent
signal) and to or (for timed signal).
7 Programming
7.1 Entering the programming
Simultaneously press the UP key
and the DOWN key for 3 sec.
The security prompt appears
alternately in the display
Programming can be exited
again using the ENTER key.
Press the UP key or DOWN key
to continue with the
programming.

Page 7 | ENG
english
The security prompt YES
appears in the display
Enter the main menu by pressing
the ENTER key
The first menu item in the main
menu appears in the display
When ending the programming via
PROG.
NO the counter contents are not reset.
7.2 Selecting the main menus
The main menus are selected
using the UP and DOWN keys
Indicated by LED1
7.3 Entering a sub-menu
Press the ENTER key.
The first parameter is displayed
with the current setting flashing.
Indicated by LED1 and
LED2
7.4 Selecting the parameters
The parameters are selected
using either the RIGHT key or
the LEFT key.
7.5 Changing parameter values
Press the ENTER key.
Change the parameter value
using the UP or DOWN keys.
Press the ENTER key.
The new setting is again
displayed flashing.
7.6 Setting count values
Press the ENTER key.
Select the decade using the
RIGHT key or the LEFT key.
the corresponding
decade flashes
Change the count value using
the UP key or the DOWN key.
Press the ENTER key.
The new setting is again
displayed flashing.
7.7 Ending the programming
Select the menu item
Pressing the ENTER key
acknowledges this prompt and
allows the programming to be
repeated. The previously-
programmed values are
preserved. These can now be
checked or changed once again.
Pressing the UP key or the
DOWN key selects the
termination of the programming.
The security prompt YES
appears in the display
Pressing the ENTER key
acknowledges this prompt and
terminates the programming; the
modified settings are saved in
the EEPROM.
The text SAVE is shown in the
display for 2 sec.
When ending the programme via
END.PRG. YES the counter contents are
reset.
No count pulses, frequencies or times are
detected or measured whilst programming
is taking place.
7.8 Programming menu
Factory settings are highlighted in grey
7.8.1 Select language
Submenu: Select language
Help Text
Help Text ON
Help Text OFF

Page 8 | ENG
Select language for Help Text
English
German (Deutsch)
When ‘Help Text ON’ is selected, a
running text in English or German
automatically appears after 3 sec. in the
display. This provides an explanation of
the menu item. Once a running text has
started, it can be cancelled by pressing
any key.
7.8.2 Setting the Basic Function
Submenu: Basic function
Basic Function
Pulse counter (7.8.3)
Timer/Hour meter
(7.8.5)
Tacho/Frequency meter (7.8.4)
Changing the basic function causes all
parameters to be reset to factory settings.
7.8.3 Pulse Counter
7.8.3.1 Submenu for the Signal and Control
inputs
Submenu for programming the
signal and control inputs
Input polarity
PNP: switching to Plus
for all inputs in common
NPN: switching to 0 V
for all inputs in common
Filter for signal inputs INP A
and INP B
Maximum count frequency
Damped to approx. 30 Hz
(for control with mechanical
contacts)
Count Input mode
(See also under 15.)
Count/Direction control
INP A: count input
INP B: count direction input
Differential counting [A – B]
INP A: count input add
INP B: count input sub
Totalising [A + B]
INP A: count input add
INP B: count input add
Quadrature input
INP A: count input 0°
INP B: count input 90°
Quadrature with pulse
doubling (x2)
INP A: count input 0°
INP B: count input 90°
Each pulse edge of INP A will be
counted
Quadrature x4
INP A: count input 0°
INP B: count input 90°
Each pulse edge of INP A and
INP B will be counted.
Ratio measurement [A / B]
INP A: count input A
INP B: count input B
Percentage differential
counting
[(A – B) / A in %]
INP A: count input A
INP B: count input B
User input 1
User input 2
When the MPI input is activated
the display is “frozen” and
remains “frozen” until the MPI
input is deactivated.
Internally the preset counter
continues counting.
When the MPI input is activated
the current count value for the
preset that has just been
selected will be adopted as the
new preset value.
(See also 8.2.2)
When the MPI input is activated
the preset counter will be set to
the value specified in the
parameter SETPT. (See also 8.3)
Lock input
When the Lock input is activated,
the programming is inhibited.
When the Lock input is activated,
the setting of the preset values is
inhibited.

Page 9 | ENG
english
When the Lock input is activated,
the setting of the preset values
and the programming are both
inhibited.
7.8.3.2 Submenu for Output operations
Submenu for determining the
operation of the outputs
Output operation
(See also under 18.)
Count mode ADDING
Outputs active when count status
> preset value
Reset to zero
Count mode SUBTRACTING
Output 1 active when
count status < preset value 1
Output 2 active when
count status < 0
Reset to preset 2
Count mode ADDING with
automatic reset
Output 1 active when count
status > preset value 1
Output 2 (timed signal) active
when count status = preset value
2
Automatic reset to zero when
count status = preset value 2
Reset to zero
Count mode SUBTRACTING
with automatic reset
Output 1 active when count
status < preset value 1
Output 2 (timed signal) active
when count status = 0
Automatic reset to preset 2 when
count status = 0
Reset to preset 2
Count mode ADDING with
automatic reset and Batch
counter
Output 2 (timed signal) active
when main counter = preset
value 2
Automatic reset to zero when
main counter = preset 2
Batch counter counts the number
of automatic repetitions of preset
2
Output 1 active when Batch
counter > preset 1
Manual reset sets both counters
to zero.
Electrical reset sets only the
main counter to zero.
Count mode SUBTRACTING
with automatic reset and Batch
counter
Output 2 (timed signal) active
when main counter = zero
Automatic reset to preset 2 when
main counter = zero
Batch counter counts the number
of automatic repetitions of preset
2
Output 1 active when Batch
counter > preset 1
Manual reset sets main counter
to preset value 2 batch counter to
zero
Electrical reset only sets the
main counter to preset value 2
Count mode ADDING with
automatic reset and Total
counter
Output 2 (timed signal) active
when main counter = preset
value 2
Automatic reset to zero when
main counter = preset value 2
Total counter counts all the count
pulses from the main counter
Output 1 active when total
counter > preset value 1
Manual Reset sets both counters
to zero
Electrical reset sets only the
main counter to zero
Count mode SUBTRACTING
with automatic reset and Total
counter
Output 2 (timed signal) active
when main counter = zero
Automatic reset to preset value 2
when main counter = zero
Total counter counts (sub from
preset value 1) all count pulses
from main counter
Output 1 active when Total
counter < zero
Manual reset sets both counters
to the preset values
Electrical reset sets only main
counter to preset value 2
Tracking Preset mode
When preset 2 is changed then
preset 1 automatically tracks it.
Reset to zero
Preset 1 relative to Preset 2
Tracking Preset mode with
automatic reset

Page 10 | ENG
When preset 2 is changed then
preset 1 automatically tracks it.
Reset to zero.
Automatic reset to zero when
main counter = preset value 2.
Preset 1 relative to Preset 2
7.8.3.3 Submenu for configuration
Submenu for matching the input
pulses to the display.
Multiplication factor
can be programmed from
00.0001 to 99.9999 The setting
00.0000 will not be accepted.
Division factor
can be programmed from
01.0000 to 99.9999
A setting < 01.0000 will not be
accepted.
Decimal point setting
(only optical function)
0 no decimal place
0.0 1 decimal place
0.00 2 decimal places
0.000 3 decimal places
0.0000 4 decimal places
0.00000 5 decimal places
Set value
Set value can be programmed
from -999999 to 999999
A previously programmed
decimal point will be displayed
7.8.3.4 Submenu for reset mode
Submenu for setting the reset
mode
Reset mode
Manual reset (reset key) and
electrical reset (reset input)
No reset possible
(reset key and reset input
inhibited)
Only electrical reset possible
(reset input)
Only manual reset possible
(reset key)
Ele
ctrical Reset
:
Always resets only the main counter.
Manual Reset:
Resets the main counter (ACTUAL) and
auxiliary counters (BATCH or TOTAL),
if the
value of the main counter or the value of an
auxiliary counters is shown on the display.
7.8.3.5 Preset 1
see below 7.9.5.5
7.8.3.6 Preset 2
see below 7.9.5.6
7.8.4 Tacho/Frequency meter
7.8.4.1 Submenu for the Signal and
Control inputs
Submenu for programming the
signal and control inputs
Input polarity
PNP: switching to Plus
for all inputs in common
NPN: switching to 0 V
for all inputs in common
Filter for signal inputs INP A
and INP B
maximum count frequency
Damped to approx. 30 Hz
(for control with mechanical
contacts)
Input mode Frequency
measurement
(see also under 17.)
Simple frequency
measurement
INP A: Frequency input
INP B: no function
Differential measurement
[A – B]
INP A: Frequency input A
INP B: Frequency input B
Total measurement [A + B]
INP A: Frequency input A
INP B: Frequency input B
Frequency measurement with
direction detection [Quad]
INP A: Frequency input 0°
INP B: Frequency input 90°
Ratio measurement [A / B]

Page 11 | ENG
english
INP A: Frequency input A
INP B: Frequency input B
Percentage differential
measurement [(A-B) / A in %]
INP A: Frequency input A
INP B: Frequency input B
User input 1
User input 2
When the MPI input is activated
the display is “frozen” and
remains “frozen” until the MPI
input is deactivated.
Internally the frequency meter
continues running
(Display store).
When the MPI input is activated
the current frequency for the
preset that has just been
selected will be adopted as the
new preset value.
(See also 8.2.2)
Lock input
When the Lock input is activated
the programming is inhibited
When the Lock input is activated
the setting of the preset values is
inhibited.
When the Lock input is activated
the setting of the preset values
and the programming are both
inhibited
7.8.4.2 Submenu for configuration
Submenu for matching the input
pulses to the display.
Multiplication factor
can be programmed from
00.0001 to 99.9999 .The setting
00.0000 will not be accepted
Division factor
can be programmed from
01.0000 to 99.9999
A setting < 01.0000 will not be
accepted.
Display mode
Calculation and display of the
frequency / speed in 1/sec
Calculation and display of the
frequency / speed in 1/min
Decimal point setting
(determines the resolution)
0 no decimal place
0.0 1 decimal place
0.00 2 decimal places
0.000 3 decimal places
Moving average
Moving average calculated
AVG 2 over 2 measurements
AVG 5 over 5 measurements
AVG 10 over 10 measurements
AVG 20 over 20 measurements
Start delay
Programmable from 00.0 up to
99.9 sec.
At the start of a measurement the
measurement results within this
time-period are ignored.
Waiting time
Programmable from 00.1 up to
99.9 sec.
This value specifies how much
time should elapse, after the last
valid edge, before zero is to be
displayed.
7.8.4.3 Preset 1
See below 7.9.5.5
7.8.4.4 Preset 2
See below 7.9.5.6
7.8.5 Timer
7.8.5.1 Submenu for the Signal and
Control inputs
Submenu for programming the
signal and control inputs
Input polarity
PNP: switching to Plus
for all inputs in common
NPN: switching to 0 V
for all inputs in common
Filter for signal inputs INP A
and INP B
for electronic control of the
signal inputs
for mechanical control of the
signal inputs (for control with
mechanical contacts)

Page 12 | ENG
Input mode Time measurement
(see also under 16.)
Start: Edge to INP A
Stop: Edge to INP B
Start: 1. Edge to INP B
Stop: 2. Edge to INP B
Timing can only be controlled via
the Gate input. INP A and INP B
have no function.
The timer is reset by means of a
RESET (to zero when adding, to
preset 2 when subtracting) and
then starts timing again. Timing
is stopped with adding
operations when preset 2 is
reached. Timing is stopped with
subtracting operations when zero
is reached. A RESET during the
timing process also causes this
to stop. .
INP A and INP B: no function.
With AUTO: no output operations with
automatic repeat.
User input 1
User input 2
When the MPI input is activated
the display is “frozen” and
remains “frozen” until the MPI
input is deactivated.
Internally the preset timer
continues counting.
When the MPI input is activated
the current count value for the
preset that has just been
selected will be adopted as the
new preset value.
(See also under 8.2.2)
When the MPI input is activated
the preset counter will be set to
the value specified in the
parameter SETPT. (See also
under 8.3)
Lock input
When the Lock input is activated
the programming is inhibited
When the Lock input is activated
the setting of the preset values is
inhibited.
When the Lock input is activated
the setting of the preset values
and the programming is both
inhibited.
7.8.5.2 Submenu for output operations
Submenu for determining the
operation of the outputs
Output operation
(See also under 18.)
Count mode ADDING
Outputs active when count status
> preset value
Reset to zero
Count mode SUBTRACTING
Output 1 active when
count status < preset value 1
Output 2 active when
count status < 0
Reset to preset 2
Count mode ADDING with
automatic reset
Output 1 active when count
status > preset value 1
Output 2 (timed signal) active
when count status = preset value
2
Automatic reset to zero when
count status = preset value 2
Reset to zero
Count mode SUBTRACTING
with automatic reset
Output 1 active when count
status < preset value 1
Output 2 (timed signal) active
when count status = 0
Automatic reset to preset 2 when
count status = 0
Reset to preset 2
Count mode ADDING with
automatic reset and Batch
counter
Output 2 (timed signal) active
when main counter = preset
value 2
Automatic reset to zero when
main counter = preset 2
Batch counter counts the number
of automatic repetitions of preset
2
Output 1 active when Batch
counter > preset 1
Manual reset sets both counters
to zero.
Electrical reset sets only the
main counter to zero.
Count mode SUBTRACTING
with automatic reset and Batch
counter
Output 2 (timed signal) active
when main counter = zero
Automatic reset to preset 2 when

Page 13 | ENG
english
main counter = zero
Batch counter counts the number
of automatic repetitions of preset
2
Output 1 active when batch
counter > Preset 1
Manual reset sets main counter
to preset value 2 and batch
counter to zero
Electronic reset only sets the
main counter to preset value 2
Count mode ADDING with
automatic reset and Total
counter
Output 2 (timed signal) active
when main counter = preset
value 2
Automatic reset to zero when
main counter = preset value 2
Total counter counts all the count
pulses from the main counter
Output 1 active when total
counter > preset value 1
Manual Reset sets both counters
to zero
Electrical reset sets only the
main counter to zero
Count mode SUBTRACTING
with automatic reset and Total
counter
Output 2 (timed signal) active
when main counter = zero
Automatic reset to preset value 2
when main counter = zero
Total counter counts (sub from
preset value 1) all count pulses
from main counter
Output 1 active when Total
counter < zero
Manual reset sets both counters
to the preset values
Electrical reset sets only main
counter to preset value 2
Tracking Preset mode
When preset 2 is changed then
preset 1 automatically tracks it.
Reset to zero
Preset 1 relative to Preset 2
Tracking Preset mode with
automatic reset
When preset 2 is changed then
preset 1 automatically tracks it.
Reset to zero.
Automatic reset to zero when
main counter = preset value 2.
Preset 1 relative to Preset 2
7.8.5.3 Submenu for configuration
Submenu for matching the input
pulses to the display.
Unit of time
Seconds
Decimal point setting determines
the resolution
Minutes
Decimal point setting determines
the resolution
Hours
Decimal point setting determines
the resolution
Hrs. Min. Sec.
Decimal point setting
(determines the resolution)
0 no decimal place
0.0 1 decimal place
0.00 2 decimal places
0.000 3 decimal places
Set value
Set value can be programmed
from 000000 to 999999
A previously programmed
decimal point will be displayed
7.8.5.4 Submenu for reset mode
Submenu for setting the reset
mode
Reset mode
Manual reset (reset key) and
electrical reset (reset input)
No reset possible
(reset key and reset input
inhibited)
Only manual reset possible
(reset key)
Only manual reset possible
(reset key)
Ele
ctrical Reset
:
Always resets only the main counter.
Manual Reset:
Resets the main counter (ACTUAL) and
auxiliary counters (BATCH or TOTAL), if the
value of the main counter or the value of an
auxiliary counters is shown on the display.

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7.8.5.5 Submenu for Preset 1
Submenu Preset 1
Preset 1 ON/OFF
Preset 1 ON
Preset 1 OFF and no function
Output signal
ADD mode output operations:
permanent signal at Output 1,
becomes active when count >
Preset 1
SUB mode output operations:
permanent signal at Output 1,
becomes active when count <
Preset 1
ADD mode output operations:
permanent signal at Output 1,
becomes passive when count >
Preset 1
SUB mode output operations:
permanent signal at Output 1,
becomes passive when count <
Preset 1
ADD mode output operations:
timed signal at Output 1,
becomes active when count >
Preset 1. (Activation only in
positive direction)
SUB mode output operations:
timed output at Output 1,
becomes active when count <
Preset 1 (Activation only in
negative direction)
ADD mode output operations:
timed signal at Output 1,
becomes passive when count >
Preset 1. (Deactivation only in
positive direction)
SUB mode output operations:
timed output at Output 1,
becomes passive when count <
Preset 1. (Deactivation only in
negative direction)
ADD mode output operations:
timed signal at Output1,
becomes active with positive
direction and when count >
Preset 1 and subsequently active
with negative direction and when
count < Preset 1
SUB mode output operations:
timed signal at Output 1,
becomes active with negative
direction and when count <
Preset 1 and subsequently active
with positive direction and when
count > Preset 1
ADD mode output operations:
timed signal at Output1,
becomes passive with positive
direction and when count >
Preset 1 and subsequently
passive with negative direction
and when count < Preset 1
SUB mode output operations:
timed output at Output 1,
becomes passive with negative
direction and when count <
Preset 1 and subsequently
passive with positive direction
and when count > Preset 1
Duration of timed signal of
Output 1
programmable from 00.01 to
99.99 sec.
Timed signal is post-triggered
7.8.5.6 Submenu for Preset 2
Output signal
ADD mode output operations:
permanent signal at Output 2,
becomes active when count >
Preset 2
SUB mode output operations:
permanent signal at Output 2,
becomes active when count <
zero
ADD mode output operations:
permanent signal at Output 2,
becomes passive when count >
Preset 2
SUB mode output operations:
permanent signal at Output 2,
becomes passive when count <
zero
ADD mode output operations:
timed signal at Output 2,
becomes active when count >
Preset 2 (Activation only in
positive direction).
SUB mode output operations:
timed signal at Output 2,
becomes active when count <
zero (Activation only in negative
direction)
ADD mode output operations:
timed signal at Output 2,
becomes passive when count >
Preset 2 (Deactivation only in
positive direction)
SUB mode output operations:
timed signal at Output 2,

Page 15 | ENG
english
becomes passive when count <
zero (Deactivation only in
negative direction).
ADD mode output operations:
timed signal at Output 2,
becomes active with positive
direction and when count >
Preset 2 and subsequently with
negative direction and when
count < Preset 2
SUB mode output operations:
timed signal at Output 2,
becomes active with negative
direction and when count < zero
and subsequently with positive
direction and when count > zero
ADD mode output operations:
timed signal at Output 2,
becomes passive with positive
direction and when count >
Preset 2 and subsequently with
negative direction and when
count < Preset 2
SUB mode output operations:
timed signal at Output 2,
becomes passive with negative
direction and when count < zero
and subsequently with positive
direction and when count > zero
Duration of timed signal of
Output 2
programmable from 00.01 to
99.99 sec.
Timed signal is post-triggered
Active:
Relays are activated when the preset
value is reached.
Passive:
Relays becomes de-energized when the
preset value is reached.
Timed outputs that have started are not
aborted by a RESET.
8 Operation
8.1 Switching the display during
operation
Pressing the DOWN key or the
UP key once causes the name of
the currently selected display
function to be displayed for 2
sec. If within this time the DOWN
key or the UP key is pressed a
second time, then the display
switches to the next or previous
display function. This is
confirmed by displaying the new
name for a period of 2 sec. After
2 sec the count value that
corresponds to the selected
display function is displayed.
Main counter
Batch counter
Total counter
Preset 1
Preset 2
8.2 Setting the presets
8.2.1 Setting via front keys
Using the UP key or the DOWN key, select the
preset to be changed, either PRES1 or PRES2
(see 8.1).
Select the decade using the
RIGHT key or the LEFT key.
the corresponding
decade flashes
Set the count value using the UP
key or the DOWN key.
The new setting is accepted
either by pressing the ENTER
key or after a period of 2 sec.
Preset setting is inhibited if the lock
function for the presets is active
(Parameter LOC.INP set to PRESET or
PRG.PRE and keypad lock input LOCK
active).
t = 2 sec

Page 16 | ENG
8.2.2 Teach Function
1. In the programming menu, programme MPI
input 1 or MPI input 2 (MP.INP.1 / MP.INP.2)
to TEACH
2. In operating mode, select the preset to be
changed: PRES1 or PRES2
3. In operating mode, briefly activate MPI input 1
or MPI input 2 (NPN or PNP input logic)
the current count value will be adopted as
the new preset value
See also 9. Error messages.
The preset value can subsequently be
further modified via the keypad. If preset
entry is inhibited (see note 8.2.1), then the
Teach Function is also locked out.
8.2.3 Teach-In with tracking presets
If a tracking (trailing) preset (TRAIL or TR.AR) has
been programmed, the value for Preset 2 can be
set either via the keypad or via the Teach-In
function.
However the value for Preset 1 must be entered via
the keypad. In this instance, it is not possible to use
the Teach-In function.
.
With output operations ADD.BAT,
SUB.BAT, ADD.TOT, SUB.TOT, TRAIL
and TR.AR, the Teach-In function is not
available for Preset 1.
8.3 Set Function
The pulse counter and the timer can be set to a
value by means of the Set function.
1. In the programming menu, programme MPI
Input 1 or MPI Input 2 (MP.INP1 / MP.INP2)
to SET
2. In the programming menu, set the parameter
SETPT to the desired value
3. In operating mode, briefly activate MPI input 1
or MPI input 2 (NPN or PNP input logic)
For add. output operations the pulse
counter or timer will be set to the SETPT
value
For sub. output operations the pulse
counter or timer will be set to the
difference between the value of Preset 2
and the value of SETPT
See also 9. Error messages
8.4 Default Parameters
Note: Three default parameter sets have
been permanently stored; these can be
adapted as required. With each
acknowledgment of the parameter sets, all
parameters will be reset to the values
listed in the table.
8.4.1 Entry into the default setting
Simultaneously press the UP key
and the DOWN key for 3 sec.
The security prompt appears in
the display
Programming can be exited
again using the ENTER key.
Press the UP key or the DOWN
key to continue with the
programming.
The security prompt YES
appears in the display
Enter the default menu by
pressing the ENTER key
The parameter set last
programmed appears in the
display
8.4.2 Selecting the parameter sets
The parameter sets are selected
using the UP key and the DOWN
key.
Default parameter set 1
Default parameter set 2
Default parameter set 3
8.4.3 Accepting the setting
Pressing the ENTER key accepts
the current setting and returns to
the operating mode.
The text SAVE is shown in the
display for 2 sec.

Page 17 | ENG
english
8.4.4 Parameter Set Table
P.SET1 P.SET2 P.SET3
HLP.TXT. ON ON ON
SL.LANG. EN EN EN
FUNCT COUNT COUNT COUNT
INP.POL. PNP PNP PNP
FILTER ON OFF OFF
COUNT CNT.DIR UP.DN QUAD
MP.INP.1 LATCH LATCH SET
MP.INP.2 TEACH SET TEACH
LOC.INP. PROG PROG PROG
MODE ADD SUB TRAIL
FACTOR 01.0000 01.0000 01.0000
DIVISO. 01.0000 01.0000 01.0000
DP 0 0 0.00
SETPT. 000000 000000 0000.00
RES.MOD. MAN.EL MAN.EL MAN.EL
PRES.1 ON ON ON
PR.OUT1
T.OUT1 00.10
PR.OUT2
T.OUT2 00.10 00.10
9 Error Message
Err 1 Set value ≤ 0 not allowed
Err 2 Set value ≥ Preset 2 not allowed
Err 3 negative Teach-In value for Preset 1 not
permitted
Err 4 Zero or negative Teach-In value for
Preset 2 not permitted
Err 45 EEPROM error
10 Connections
10.1 Signal and Control Inputs
N° Designation Function
1 INP A Signal input A
2 INP B Signal input B
3 RESET Reset input
4 LOCK Keypad lock
5 GATE Gate input
6 MPI 1 User input 1
7 MPI 2 User input 2
8 AC: 24 VDC/80 mA
DC: U
B
connected
through
Sensor supply
voltage
9 GND (0 VDC) Common connection
Signal and Control
inputs
10.2 Supply Voltage and Outputs
N° Designation Function
10 Relay contact C.2
Output 2
11 Relay contact N.O.2
12 Relay contact N.C.2
13 Relay contact C.1
Output 1
14 Relay contact N.O.1
15 Relay contact N.C.1
16 AC: 100…240 V AC ±10% N~
DC: 10..30 VDC
Supply
voltage
17 AC: 100…240 V AC ±10% L~
DC: GND (0 VDC)
Supply
voltage
11 Technical Data
11.1 General Data
Display 6-digit, 14-segment LED
Digit height 14 mm
Overload/ Blinking, 1 sec., counter loses
Underload no pulses up to 1 decade
Data retention > 10 years, EEPROM
Operation 5 keys
11.2 Pulse Counter
Count frequency max. 55 kHz (see under 14.
Frequencies - typical)
Response time of the outputs:
Add;Sub;Trail < 13 ms
With automatic repeat < 13 ms
A/B; (A-B)/A < 34 ms

Page 18 | ENG
11.3 Tacho/Frequency Meter
Frequency range 0.01 Hz to 65 kHz (see
under 14. Frequencies typ.
Measuring principle ≤ 76.3 Hz Time interval
(Period measurement)
> 76.3 Hz Gate time
Gate time approx. 13.1 ms
Measuring error < 0.1% per channel
Response time of the outputs:
1-channel operation < 100 ms @ 40 kHz
< 350 ms @ 65 kHz
2-channel operation < 150 ms @ 40 kHz
< 600 ms @ 65 kHz
11.4 Timer
Seconds 0.001 sec ... 999 999 sec
Minutes 0.001 min ... 999 999 min
Hours 0.001 hrs … 999 999 hrs
Hrs.Min.Sec 00hrs.00min.01sec ...
99hrs.59min.59sec
Min. time measurable 500µs
Measuring error < 100 ppm
Output response time: < 13 ms
11.5 Signal and Control Inputs
SELV circuits, reinforced / double insulation
Polarity: programmable NPN/PNP
for all inputs in common
Input resistance 5 kΩ
Pulse shape any
Switching level with AC supply:
HTL level Low: 0 ... 4 VDC
High: 12 ... 30 VDC
4…30 V DC level Low: 0 ... 2VDC
High: 3.5 … 30 VDC
Switching level with DC supply:
HTL level Low: 0 ... 0,2 x U
B
High: 0.6 x U
B
... 30 VDC
4…30 V DC level Low: 0 ... 2 VDC
High: 3.5 ... 30 VDC
Minimum pulse length of the Reset input: 1 ms
Minimum pulse length of the Control inputs:10 ms
11.6 Outputs
Output 1 / Output 2
Relays with changeover contacts
Prescribed fuse: 3A
Switching voltage max. 250 V AC/ 150 V DC
Switching current max. 3 A AC/ DC
min. 30 mA DC
Switching capacity max. 750 VA/ 90 W
The maximum values shall in no case be
exceeded!
Mechanical service life (switching cycles) 20x10
6
N° of switching cycles at 3 A/ 250 V AC 5x10
4
N° of switching cycles at 3 A/ 30 V DC 5x10
4
11.7 Supply Voltage
AC supply: 100 ... 240 V AC / max. 11 VA
50/60 Hz, Tolerance ± 10%
ext. fuse protection: T 0.1 A
DC supply: 10 ... 30 V DC/ max. 5.5 W
reverse polarity protection,
SELV, CLASS II (Limited
Power Source)
ext. fuse protection T 0.25 A
11.8 Sensor Supply Voltage
(Voltage output for external sensors)
SELV circuits, reinforced / double insulation
for AC supply: 24 V DC ±15%, 80 mA
for DC supply: max. 80 mA, ext. voltage
supply is connected through
11.9 Climatic Conditions
Operating temperature: -20°C … +65°C
Storage temperature: -25°C … +75°C
Relative humidity: R.H. 93% at +40°C,
Non-condensing
Altitude: up to 2000 m
11.10 EMC
Noise immunity: EN 61000-6-2
with shielded signal and
control cables
Noise emission: EN 55011 Class B
11.11 Device Safety
Design to: EN 61010 Part 1
Protection Class: Protection Class 2 (front side)
Only the front side is classified as accessible
for the operator.
Application area: Pollution level 2
over-voltage Category II
Insulation: Front: double insulation,
Rear side: basic insulation,
Signal inputs and und sensor power supply: SELV
11.12 Mechanical Data
Housing: Panel-mount housing
to DIN 43 700, RAL 7021
Dimensions: 96 x 48 x 102 mm
Panel cut-out: 92
+0,8
x 45
+0,6
mm
Installation depth: ca. 92 mm incl. terminals
Weight: ca. 180 g
Protection: IP65 (front, device only)
Housing material: Polycarbonate UL94 V-2
Vibration resistance: 10 - 55 Hz / 1 mm / XYZ
EN 60068-2-6 30 min. in each direction
Shock resistance:
EN 60068-2-27 100G / 2 ms / XYZ
3 times in each direction
EN 60068-2-29 10G / 6 ms / XYZ
2000 times in each direction

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english
11.13 Connections
Supply voltage and outputs:
Plug-in screw terminal, 8-pin, RM 5.00
Core cross - section, max. 2.5 mm²
Signal and control inputs:
Plug-in screw terminal, 9-pin, RM 3.50
Core cross - section, max. 1.5 mm²
12 Scope of Delivery
Preset counter
Mounting clip
Instruction manual
13 Ordering Codes
89XX-X
Interface
1 = None
5 = RS485
Supply voltage
0 = 10 … 30 V DC
1 = 100 … 240 V AC ± 10%
Input trigger levels
8 = 4 … 30 V DC level
9 = HTL level
14 Frequencies (typical)
NOTE: Switching levels of the inputs
Switching levels with AC supply:
HTL level Low: 0 …4 V DC
High: 12 … 30 V DC
4 … 30 V DC level Low: 0 … 2 V DC
High: 3.5 … 30 V DC
Switching levels with DC supply:
HTL level Low: 0 … 0.2 x U
B
High: 0.6 x U
B
… 30 V DC
4 … 30 V DC level Low: 0 … 2 V DC
High: 3.5 … 30 V DC
14.1 Pulse Counter
HTL level, signal shape square wave 1:1
AC supply typ. Low 2.5 V
typ. High 22 V
DC supply 12V typ. Low 2 V
typ. High 10 V
DC supply 24V typ. Low 2.5 V
typ. High 22 V
Add
Sub
Trail
AddAr
SubAr
AddBat
SubBat
TrailAr
AddTot
SubTot
Cnt.Dir 55 kHz 2.6 kHz 2.5 kHz
Up.Dn ; Up.Up 29 kHz 2.6 kHz 2.5 kHz
Quad ; Quad 2 28 kHz 1.2 kHz 1.1 kHz
Quad 4 18 kHz 1.1 kHz 0.8 kHz
A/B ; (A-B)/A 29 kHz
4…30 V DC level, signal shape square wave 1:1
typ. Low 1.0 V
typ. High 4.0 V
Add
Sub
Trail
AddAr
SubAr
AddBat
SubBat
TrailAr
AddTot
SubTot
Cnt.Dir
9 kHz 2.5 kHz 2.2 kHz
Up.Dn ; Up.Up
9 kHz 2.5 kHz 2.2 kHz
Quad ; Quad 2
9 kHz 1.1 kHz 1.1 kHz
Quad 4
9 kHz 1.1 kHz 0.9 kHz
A/B ; (A-B)/A
9 kHz
14.2 Frequency Meter
HTL level, signal shape square wave 1:1
AC supply typ. Low 2.5 V
typ. High 22 V
DC supply 12V typ. Low 2 V
typ. High 10 V
DC supply 24V typ. Low 2.5 V
typ. High 22 V
4…30 V DC level, signal shape square wave 1:1
typ. Low 1.0 V
typ. High 4.0 V
HTL 5V
A
65 kHz 9 kHz
A – B ; A + B
A / B ; (A-B)/A
65 kHz 9 kHz
Quad
30 kHz 9 kHz

Page 20 | ENG
15 Input modes: Pulse counting
Function Diagram
Note: No counting when GATE input is active
P = Preset
PNP: Count on rising edge
NPN: Count on falling edge
CNT.DIR
Inp A: Count input
Inp B: Count direction
Add: Display 0 --> Preset
Sub: Display Preset -> 0
UP.DN
Inp A: Count input add
Inp B: Count input sub
Add: Display 0 --> Preset
Sub: Display Preset -> 0
UP.UP
Inp A: Count input 1 add
Inp B: Count input 2 add
Add: Display 0 --> Preset
QUAD
A 90° B
Inp A: Count input
Count on one edge
Inp B: Reverse direction
Add: Display 0 --> Preset
Sub: Display Preset -> 0
QUAD2
A 90° B
Inp A: Count input
Count on rising and on falling
edges
Inp B: Reverse direction
Add: Display 0 --> Preset
Sub: Display Preset -> 0