turck PSU67-3P-1S-2L-24250-IOL-F User manual

Your Global Automation Partner
Instructions for Use
PSU67-3P-1S-2L-24250-IOL-F
Smart switching power
supply in IP67

Table of Contents
Hans Turck GmbH & Co. KG | T [phone] | [email protected] | www.turck.com V01.00 | 2022/09 | 2
Table of Contents
1 About these instructions ...................................................................................................................5
1.1 Target groups ...................................................................................................................5
1.2 Explanation of symbols used.........................................................................................5
1.3 Additional documents ....................................................................................................5
1.4 Feedback about these instructions ..............................................................................5
2 Notes on the product .........................................................................................................................6
2.1 Product identification .....................................................................................................6
2.2 Scope of delivery..............................................................................................................6
2.3 Turck service .....................................................................................................................6
3 For your safety.....................................................................................................................................7
3.1 Intended use .....................................................................................................................7
3.1.1 Foreseeable misuse .........................................................................................................................7
3.2 General safety notes........................................................................................................7
4 Product description ............................................................................................................................8
4.1 Device overview...............................................................................................................8
4.1.1 Block diagram....................................................................................................................................9
4.1.2 Operating elements.........................................................................................................................9
4.1.3 Display elements ..............................................................................................................................9
4.2 Properties and features ..................................................................................................9
4.3 Functional principle ........................................................................................................9
4.4 Functions and operating modes................................................................................ 10
4.4.1 User interface.................................................................................................................................. 10
4.4.2 AC voltage input............................................................................................................................ 10
4.4.3 DC voltage outputs....................................................................................................................... 11
4.4.4 IO-Link interface............................................................................................................................. 13
5 Installing ............................................................................................................................................ 14
5.1 Special installation instructions – mounting altitude ........................................... 14
6 Connecting ........................................................................................................................................ 15
6.1 Connecting the AC input voltage .............................................................................. 15
6.2 Connecting the DC output voltage side................................................................... 15
6.3 Connecting the device to IO-Link .............................................................................. 15
7 Commissioning................................................................................................................................. 16
8 Setting................................................................................................................................................ 17
8.1 Setting the device via LED bar and pushbuttons ................................................... 17
8.1.1 Switching outputs on or off....................................................................................................... 17
8.1.2 Resetting outputs.......................................................................................................................... 17
8.1.3 Activating and deactivating the button lock ...................................................................... 17
8.2 Setting the device via IO-Link..................................................................................... 18
8.2.1 Direct Parameter Page 1 ............................................................................................................. 18
8.2.2 Identification................................................................................................................................... 18
8.2.3 Index 0x02: System commands (according to IO-Link specification)......................... 19
8.2.4 Index 0x0C: Device Access Locks............................................................................................. 19
8.2.5 Parameters....................................................................................................................................... 20

Table of Contents
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9 Operating........................................................................................................................................... 24
9.1 Monitoring mode.......................................................................................................... 24
9.1.1 LED displays..................................................................................................................................... 24
9.2 Process data (cyclic IO-Link data) .............................................................................. 26
9.3 Diagnostic and status messages (acyclic IO-Link data) ......................................... 27
9.4 IO-Link Events................................................................................................................ 30
9.5 IO-Link error codes ....................................................................................................... 31
10 Maintenance ..................................................................................................................................... 32
11 Repair ................................................................................................................................................. 32
11.1 Returning devices ......................................................................................................... 32
12 Disposal.............................................................................................................................................. 32
13 Technical data................................................................................................................................... 33
13.1 AC input .......................................................................................................................... 33
13.2 DC output ....................................................................................................................... 35
13.3 Efficiency and power losses ........................................................................................ 37
13.4 IO-Link interface............................................................................................................ 37
13.5 General technical data ................................................................................................. 38
14 Turck subsidiaries — contact information.................................................................................. 41

Table of Contents
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About these instructions
Feedback about these instructions
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1 About these instructions
These instructions for use describe the structure, functions and the use of the product and will
help you to operate the product as intended. Read these instructions carefully before using the
product. This is to avoid possible damage to persons, property or the device. Retain the instruc-
tions for future use during the service life of the product. If the product is passed on, pass on
these instructions as well.
1.1 Target groups
These instructions are aimed at qualified personal and must be carefully read by anyone
mounting, commissioning, operating, maintaining, dismantling or disposing of the device.
1.2 Explanation of symbols used
The following symbols are used in these instructions:
DANGER
DANGER indicates a dangerous situation with high risk of death or severe injury if
not avoided.
WARNING
WARNING indicates a dangerous situation with medium risk of death or severe in-
jury if not avoided.
CAUTION
CAUTION indicates a dangerous situation of medium risk which may result in minor
or moderate injury if not avoided.
NOTICE
NOTICE indicates a situation which may lead to property damage if not avoided.
NOTE
NOTE indicates tips, recommendations and useful information on specific actions
and facts. The notes simplify your work and help you to avoid additional work.
uCALL TO ACTION
This symbol denotes actions that the user must carry out.
aRESULTS OF ACTION
This symbol denotes relevant results of actions.
1.3 Additional documents
Besides this document, the following material can be found on the Internet at www.turck.com:
nData sheet
nDeclarations of conformity (current versions)
nQuick Start Guide
nApprovals
1.4 Feedback about these instructions
We make every effort to ensure that these instructions are as informative and as clear as pos-
sible. If you have any suggestions for improving the design or if some information is missing in
the document, please send your suggestions to [email protected].

Notes on the product
Turck service
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2 Notes on the product
2.1 Product identification
These instructions apply to the following IP67 power supply series PSU67:
nPSU67-3P-1S-2L-24250-IOL-F (ID 100025929)
2.2 Scope of delivery
The scope of delivery includes:
nIP67 power supply
nQuick Start Guide
2.3 Turck service
Turck supports you with your projects, from initial analysis to the commissioning of your applic-
ation. The Turck product database under www.turck.com contains software tools for program-
ming, configuration or commissioning, data sheets and CAD files in numerous export formats.
The contact details of Turck subsidiaries worldwide can be found on p. [}41].

For your safety
General safety notes
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3 For your safety
The product is designed according to state-of-the-art technology. However, residual risks still
exist. Observe the following warnings and safety notices to prevent damage to persons and
property. Turck accepts no liability for damage caused by failure to observe these warning and
safety notices.
3.1 Intended use
The power supply unit PSU67-3P-1S-2L-24250-IOL-F is a stand-alone power supply for three-
phase mains systems for indoor use with IO-Link interface. The device is designed with IP65/
IP67 protection and is suitable for use directly on the machine. The protection class can only be
guaranteed if all mating connectors are firmly connected.
The switching power supply converts an AC input voltage of 320…550 VAC into a 24 VDC out-
put voltage and makes it available at four current-limited outputs. The unit's four outputs are
protected by internal electronic fuses (eFuse). The unit is suitable for use at altitudes up to
5000 m (16400 ft). Above 2000 m (6560 ft), the output current and overvoltage category must
be reduced.
The devices may only be used as described in these instructions. Any other use is not in accord-
ance with the intended use. Turck accepts no liability for any resulting damage.
3.1.1 Foreseeable misuse
nDo not operate the power supply unit with DC input voltage.
3.2 General safety notes
nThe device may only be assembled, installed, operated, parameterized and maintained by
professionally-trained personnel.
nThe device may only be used in accordance with applicable national and international regu-
lations, standards and laws.
nThe device meets the EMC requirements for industrial areas. When used in residential areas,
take measures to avoid radio interference.
nThe device is class of protection I equipment according to IEC 61140.
nThe device is designed for pollution degree 3 areas in controlled environments.
nOnly use the device with additional protective devices in the area of personal and machine
protection.
nOperate the device exclusively within the technical specifications.
nDo not connect the negative potential of any output externally to PE.
nDo not use without a proper PE (Protective Earth) connection.

Product description
Device overview
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4 Product description
The 3-phase switching power supply PSU67-3P-1S-2L-24250-IOL-F is designed in IP65/IP67. An
S-coded M12 connector (XD1) is available for connecting the input voltage. The output voltage
side is connected via two L-coded M12 sockets (XD2 and XD3). The device has four internal
eFuses to protect the output voltage.
The IO-Link interface is designed as an A-coded M12 connector (X0). Configuration and dia-
gnostics are performed either via buttons and LEDs directly on the device or via IO-Link.
Mating connectors
nInput voltage (XD1): M12 female connector, S-coded, 4-pin
nOutput voltage (XD2, XD3): M12 male connector, L-coded, 5-pin
nIO-Link (X0): M12 female connector, A-coded, 5-pin
4.1 Device overview
mm [Inch]
M12 × 1
M12 × 1
M12 × 1
M12 × 1
163.7 [6.45]
168.2 [6.62]
182 [7.17] 59 [2.32]
56.3 [2.22]
195.4
[7.69]
183
[7.21]
107
[4.21]
38
[1.50]
20
[0.79]
4.5
[0.18]
Fig.1: Dimensions

Product description
Functional principle
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4.1.1 Block diagram
+
+
–
+
–
–
+
–
+
–
Output
Power
Manager
Temperature
Shutdown
LED bar
Status
Output
OVP
XD2
Out1
Output
1
3
PE
4
2
Set
PFC Power
Converter
E-Fuse
Control
Fuse
Filter
Rectifier
L1
XD1
Input
L2
L3
PE
XD3
Out3
4
3
PE
4
2
1
2
3
4Inrush Current
Limiter
Out2
Out4
IO-Link
Control
V+
V-
Data
X0
3
1
4
Fig.2: Block diagram
4.1.2 Operating elements
The device has the following operating elements:
nButtons for requesting the device settings and for configuring the device [Voltage Set] and
[Ó] [Ô].
nButtons for switching the outputs [OUT1…OUT4] on and off.
4.1.3 Display elements
The device has an LED bar (monitoring mode [}24]) to display:
nTotal output power (in %)
nChannel output voltage (in V) and channel output current (in A)
nChannel LEDs (OUT1…OUT4)
nOperating states (status LED)
4.2 Properties and features
nDegree of protection IP65/IP67
n3-Phase AC input, M12, S-coded
n24 VDC output voltage, settable up to 28 VDC
nOutput current 25 A
nFour current limited outputs, 2 × M12, L-coded
nFuse protection by four separate eFuses, adjustable up to 12 A
nIO-Link interface
nWide temperature range
nLED status display
nHigh efficiency, > 95 %
nOperator interface (LEDs and pushbuttons)
4.3 Functional principle
The device converts an AC input voltage of 320…550 VAC into a 24 VDC output voltage and
makes it available at four current-limited outputs. The four outputs of the device are protected
by internal electronic fuses (eFuse).

Product description
Functions and operating modes
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4.4 Functions and operating modes
4.4.1 User interface
Output level control
The [Voltage Set] and the [Ó] [Ô] buttons are used in configuration mode [}17] to configure
output voltage and trip current. After commissioning the power supply, the device is in monit-
oring mode (normal operation) for monitoring the output power.
Output control
The output LEDs (OUT1…OUT4) indicate the operating states of the corresponding outputs.
The respective output is switched on and off via the associated key (ON/OFF).
4.4.2 AC voltage input
The voltage input is designed for a 3-phase AC voltage of 3 × 380…480 VAC (nominal range).
Inrush current limitation
The power supply is equipped with an active inrush current limiting circuit, which limits the in-
put inrush current to a very low value after switching on. The inrush current is usually lower
than the permanent input current.
3AC 400 V 3 AC, 480 V
Inrush current Max. 2.1 Apeak Max. 2 Apeak Temperature
independant
Typ. 1.9 Apeak Typ. 1.8 Apeak
The charging current in the EMI suppression capacitors is neglected in the first microseconds
after switch-on.
500 ms/DIV
Output Voltage
Input Voltage
Input Current 2 A/DIV
3 × 400 VAC
Fig.3: Typical switch-on behavior at nominal load and 25 °C ambient temperature.
Input protection
The unit is designed, tested and approved for branch circuits up to 32 A (IEC) and 20 A (UL)
without additional protective device.
If an external fuse is used, use type B or C circuit breakers of at least 6 A to prevent un-
wanted tripping of the circuit breaker.

Product description
Functions and operating modes
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Phase failure protection (2-phase operation)
No external protective devices are required for protection against phase failure. Continuous 2-
phase operation is not recommended for this power class since the supplying 3-phase network
could become unbalanced.
However, if one phase fails, the unit may continue to operate if the load is below the power
limit s. fig.: Performance in 2-phase operation). Exceeding of these limits for an extended period
may result in a thermal shut-down of the unit.
During power-on, some start-up attempts can occur until a permanent output power is avail-
able. EMC performance, hold-up time, losses, and output ripple differ from a three 3-phase op-
eration. Such use is not included in the approval according to UL 61010 and IEC 62368.
PSU67
DC
AC
L1
PE
L2
L3
L1
L2
L3
open
Fig.4: 2-phase operation
290
460
570
320300 400 500 550
POut/W
UIn/VAC
0
Fig.5: Performance in 2-phase operation
4.4.3 DC voltage outputs
The DC voltage outputs OUT1…OUT4 provide a stabilized and galvanically isolated 24 VDC
output voltage (PELV/ES1). The negative potential of the outputs is permanently connected to
PE in the device. The outputs are electronically protected against open-circuit, overload and
short-circuit and can supply any type of loads, including unlimited inductive and capacitive
loads.
When connecting capacitors with capacitance >20 mF to an output, this output may be
switched off after switching on the device or the output or connecting the load. All outputs are
individually current limited. In the event of an overload, the individual output switches off and
must be reset manually via the associated button or via IO-Link. The output can be reset at the
earliest 5 s after it has been switched off.
The outputs of the device are switched on in the delivery state. The outputs are not switched
off in a safety-related manner.

Product description
Functions and operating modes
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The sum of the configured output power of all outputs can exceed the total output power. In
this case, the outputs switch off one after the other in reverse order (OUT4, OUT 3, …) until the
total output power is within the permissible range again. The lower output in each case re-
mains switched on to prevent voltage dips and to output current continuously.
Power budget
exceeded
Lowest prio
CH4
CH3
CH2
Total output
power
High prio
CH1
without
load
Fig.6: Tripping of the channel with the lowest priority when the total output power is exceeded
After having been switched off, the outputs start automatically one after the other at intervals
of 150 ms in the sequence OUT1…OUT4.
50 ms/DIV
CH4
CH3
CH2
Turn
on
CH1
Start-up
delay 2 s
Fig.7: Sequential start of outputs
Hold-up time
The hold-up time is the time during which a power supply’s output voltage remains within spe-
cification following the loss of input power. The hold-up time is output load dependent. At no
load, the hold-up time can be up to several seconds. The status LED is on during this time.
3 AC, 400 V/480 V Output load
Hold-up time Typ. 56 ms
Min. 47 ms
250 W
Typ. 24 ms
Min. 20 ms
500 W

Product description
Functions and operating modes
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UIn/VAC
t/ms
0
10
20
40
30
50
60
320 360 400 440 3 × 480
24 V, 250 W
typ.
24 V, 250 W
min.
24 V, 500 W
typ.
24 V, 500 W
min.
Fig.8: Hold-up time vs. input voltage
-5 %
L1 L2 L3
Output
Voltage
Hold-up Time
Input
Voltage
Fig.9: Shutdown behavior
Support of short-term peak loads
The device designed to support loads with a higher short-term power demand (peak loads).
Temporary peak loads cause an increased power demand for a short time, which is controlled
internally in the device by an output power manager. If the average load exceeds the sum of all
output powers, the output voltage collapses.
To avoid this, observe the following rules:
nThe power demand of the short-time load pulse must be below 200 % of the nominal output
power.
nThe duration of the load pulse must be shorter than the max. permissible duration for the
additional power.
nThe average power should be lower than the rated output power.
nThe RMS output current must be lower than the specified continuous output current. Con-
tinuous increased RMS current may cause thermal shutdown of the device.
4.4.4 IO-Link interface
The devices (PSU67-…-IOL) have an IO-Link interface V1.1 for connection to IO-Link masters.
The device can be parameterized via IO-Link using the associated IODD. In addition, device-in-
ternal measurement data and diagnostics are made available via IO-Link. The IODDs are avail-
able for download free of charge at www.turck.com.
The devices can also be operated without active IO-Link communication. Settings made via IO-
Link during commissioning for example, are stored in the EEPROM of the device and are avail-
able even if the IO-Link communication fails.

Installing
Special installation instructions – mounting altitude
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5 Installing
The housing of the device ensure IP65 and IP67 protection when all mating connectors are
firmly connected.
CAUTION
Sharp edges on the back of the device
Risk of injury
Mount the devices on a sufficiently large, even surface so that all sharp edges
are covered.
Mount the device vertically with the connection level facing downwards on a flat surface
using two M4 screws each at the upper and lower mounting holes.
Other mounting orientations: Reduce the output current ( [}38]).
Do not obstruct airflow. Do not cover ventilation fins.
Observe the minimum installation clearances: 50 mm on top and bottom, 10 mm on the
front and 10 mm left and right side.
Device cooling
The device uses convection cooling. An external fan is not necessary.
5.1 Special installation instructions – mounting altitude
The device is generally designed for altitudes up to 5000 m (16400 ft). The devices may only be
used as described in these instructions. Above 2000 m (6560 ft), the output current and over-
voltage category must be reduced.
When using the device in TN, TT and IT networks the following applies:
nTN, TT mains systems with earthed neutral and IT star mains systems with insulation monit-
oring: Use in zones of overvoltage category III up to an altitude of 2000 m (6560 ft), use in
zones of overvoltage category II up to an altitude of 5000 m (16400 ft)
nTN, TT, IT delta mains systems or IT star mains systems without insulation monitoring: Use in
zones of overvoltage category II up to 2000 m (6560 ft)

Connecting
Connecting the device to IO-Link
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6 Connecting
6.1 Connecting the AC input voltage
The device has a 4-pin, S-coded M12 connector for connecting the AC input voltage. The max-
imum tightening torque is 0.6 Nm.
Connect the AC input voltage to the device according to the pin assignment below.
13
2
4
1 = L1
2 = L2
3 = L3
4 = PE
Fig.10: Pin assignment — M12 connector, AC input voltage (XD1)
6.2 Connecting the DC output voltage side
The device has two 5-pin, L coded M12 connectors for connecting the DC output voltage side.
The maximum tightening torque is 0.6 Nm.
Connect the output voltage side according to the pin assignment shown below.
v
3
1
2
4
5
1 = 24 VDC (V1)
2 = GND (V2)
3 = GND (V1)
4 = 24 VDC (V2)
5 = PE
Fig.11: Pin assignment — M12 connector, DC output voltage side (XD2, XD3)
Notes on connecting loads
Do not apply return voltages higher than 35 V from a load to the outputs.
Do not connect outputs or devices in parallel.
6.3 Connecting the device to IO-Link
For the connection to IO-Link, the device has a 5-pin, A-coded M12 connector. The maximum
tightening torque is 0.6 Nm.
2
35
4
11 = 24 VDC
2 = n.c.
3 = GND
4 = C/Q (IO-Link)
5 = n.c.
Fig.12: Pin assignment - IO-Link interface (X0)

Commissioning
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7 Commissioning
After connecting the wires and by switching on the AC input voltage, the device automatically
goes into operation.

Setting
Setting the device via LED bar and pushbuttons
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8 Setting
8.1 Setting the device via LED bar and pushbuttons
The device has an LED bar and three buttons for monitoring output power and channel output
current (monitoring mode [}24]) and for configuring output voltage and trip current. In con-
figuration mode, the output voltage and trigger current can be set to monitor the current of
the outputs OUT1…OUT4.
In addition, a button lock can be set up and the outputs of the device can be switched on or off
independently.
8.1.1 Switching outputs on or off
The outputs can be switched on or off independently of each other. In the delivery state, all
outputs of the device are switched off.
Press and hold the pushbutton on the output channel (OUT1…OUT4) for at least 1 s to
switch a channel on or off manually.
8.1.2 Resetting outputs
In case of an error at the output:
Press and hold the pushbutton on the output (OUT1…OUT4) for longer than 1 s to reset
the output.
8.1.3 Activating and deactivating the button lock
Activate pushbutton lock
Hold [Ó] [Ô] pushbuttons simultaneously for 3 s.
aAll LEDs flash for 5 s to indicate that the key lock status has changed. The display returns
to normal operation.
Check pushbutton lock
Press and hold the [Voltage Set] key for 3 s.
aIf the pushbutton lock is activated, all LEDs flicker for 5 s.
Remove pushbutton lock
Hold [Ó] [Ô] pushbuttons simultaneously for 3 s.
aAll LEDs flash for 5 s to indicate that the key lock status has changed. The display returns
to normal operation.

Setting
Setting the device via IO-Link
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8.2 Setting the device via IO-Link
8.2.1 Direct Parameter Page 1
ISDU
Index
Hex.
(dec.)
Sub
index
Object name Access
Read [R]
Write [W]
Length
in byte
Meaning
0x00
(0)
Direct Parameter Page 1 R 16
0x02 Master cycle time R 1
0x03 Min. cycle time R 1
0x04 M sequence capability R 1
0x05 IO-Link version ID R 1 17
0x06 Process data input length R 1
0x07 Process data output length R 1
0x08 Vendor ID R 2 ID for Turck:
0x013D
0x09
0x0A Device ID R 3 E. g.: PSU67-3P-1S-2L-24250-IOL-F:
2228224 (0x220000)
0x0B
0x0C
0x10 Standard command R/W 1 129: application reset
130: restore factory settings
8.2.2 Identification
ISDU
Index
Hex.
(dec.)
Object name Access
Read [R]
Write [W]
Length
in byte
Meaning
0x10
(16)
Vendor name R 16 Turck
0x11
(17)
Vendor text R 32 www.turck.com
0x12
(18)
Product name R 32 PSU67-…
0x13
(19)
Product ID R 16 ID of the device
0x14
(20)
Product text R 32 IP67 Power Supply
0x15
(21)
Serial number R 16 Sequential serial number
0x16
(22)
Hardware revision R 8 Hardware revision of the device,
e. g. V1.0
0x17
(23)
Firmware revision R/W 16 Firmware revision of the device,
e. g. V1.0.7.0
0x18
(24)
Application Specific Tag R/W 32 Default "***"
Field for customer or application
specific data

Setting
Setting the device via IO-Link
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ISDU
Index
Hex.
(dec.)
Object name Access
Read [R]
Write [W]
Length
in byte
Meaning
0x19
(36)
Function Tag R/W 32 Default "***"
Field for the application specific device
function
0x1A
(26)
Location Tag R/W 32 Default "***"
Field for the application-specific install-
ation location of the device
8.2.3 Index 0x02: System commands (according to IO-Link specification)
Command
129 Application reset
130 Restore factory settings
8.2.4 Index 0x0C: Device Access Locks
Default values are shown in bold.
Sub in-
dex
Hex.
(dec.)
Object name Bit offset Data
type
Meaning
1 Parameter (write) access lock 0 BOOL Not implemented
2 Data storage lock 1 0: not activated (default)
1: activated
3 Local parameterization lock 2 Not implemented
4 Local user interface lock 3 Not implemented

Setting
Setting the device via IO-Link
Hans Turck GmbH & Co. KG | T [phone] | [email protected] | www.turck.com V01.00 | 2022/09 | 20
8.2.5 Parameters
Parameter overview
Index
Hex.
(dec.)
Sub
index
Parameter name Data
type
Length
in bit
Unit Access
Read [R]
Write [W]
0x65
(101)
0 Standby BOOL 8 RW
0x67
(103)
0 Configuration setting UINT8 8 RW
0x68
(104)
0 PSU total output current Pre-alarm level UINT16 16 2-8 A/bit RW
0x69
(105)
0 Output Voltage Setpoint UINT16 16 2-8 V/Bit RW
0x6A
(106)
0 eFuses channel on/off Set of
BOOL
8 - RW
0x6C
(108)
0 eFuse trip value Ch1 UINT16 16 2-8 A/bit RW
1 …
2
3 eFuse trip value CH4
0x6D
(109)
0 eFuses pre-alarm level Ch1 UINT8 8 2-7/Bit
(0.78 %/
Bit)
RW
1 …
2
3 eFuses pre-alarm level Ch4
Standby — index 0x65 (101)
This parameter can be used to actively set the device to the ”standby” state.
Format Length
BOOL 1 bit
Default values are shown in bold.
Value Meaning
0 False PSU normal operation
1 True PSU standby
Power supply in standby mode, all outputs are switched off