turck PSU67-3P-1S-2L-24250-IOL-F User manual

Your Global Automation Partner
Instructions for Use
PSU67-3P-1S-2L-24250-IOL-F
Smart switching power
supply in IP67

Table of Contents
Hans Turck GmbH & Co. KG | T [phone] | [email protected] | www.turck.com V01.00 | 2022/09 | 2
Table of Contents
1 About these instructions ...................................................................................................................5
1.1 Target groups ...................................................................................................................5
1.2 Explanation of symbols used.........................................................................................5
1.3 Additional documents ....................................................................................................5
1.4 Feedback about these instructions ..............................................................................5
2 Notes on the product .........................................................................................................................6
2.1 Product identification .....................................................................................................6
2.2 Scope of delivery..............................................................................................................6
2.3 Turck service .....................................................................................................................6
3 For your safety.....................................................................................................................................7
3.1 Intended use .....................................................................................................................7
3.1.1 Foreseeable misuse .........................................................................................................................7
3.2 General safety notes........................................................................................................7
4 Product description ............................................................................................................................8
4.1 Device overview...............................................................................................................8
4.1.1 Block diagram....................................................................................................................................9
4.1.2 Operating elements.........................................................................................................................9
4.1.3 Display elements ..............................................................................................................................9
4.2 Properties and features ..................................................................................................9
4.3 Functional principle ........................................................................................................9
4.4 Functions and operating modes................................................................................ 10
4.4.1 User interface.................................................................................................................................. 10
4.4.2 AC voltage input............................................................................................................................ 10
4.4.3 DC voltage outputs....................................................................................................................... 11
4.4.4 IO-Link interface............................................................................................................................. 13
5 Installing ............................................................................................................................................ 14
5.1 Special installation instructions – mounting altitude ........................................... 14
6 Connecting ........................................................................................................................................ 15
6.1 Connecting the AC input voltage .............................................................................. 15
6.2 Connecting the DC output voltage side................................................................... 15
6.3 Connecting the device to IO-Link .............................................................................. 15
7 Commissioning................................................................................................................................. 16
8 Setting................................................................................................................................................ 17
8.1 Setting the device via LED bar and pushbuttons ................................................... 17
8.1.1 Switching outputs on or off....................................................................................................... 17
8.1.2 Resetting outputs.......................................................................................................................... 17
8.1.3 Activating and deactivating the button lock ...................................................................... 17
8.2 Setting the device via IO-Link..................................................................................... 18
8.2.1 Direct Parameter Page 1 ............................................................................................................. 18
8.2.2 Identification................................................................................................................................... 18
8.2.3 Index 0x02: System commands (according to IO-Link specification)......................... 19
8.2.4 Index 0x0C: Device Access Locks............................................................................................. 19
8.2.5 Parameters....................................................................................................................................... 20

Table of Contents
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9 Operating........................................................................................................................................... 24
9.1 Monitoring mode.......................................................................................................... 24
9.1.1 LED displays..................................................................................................................................... 24
9.2 Process data (cyclic IO-Link data) .............................................................................. 26
9.3 Diagnostic and status messages (acyclic IO-Link data) ......................................... 27
9.4 IO-Link Events................................................................................................................ 30
9.5 IO-Link error codes ....................................................................................................... 31
10 Maintenance ..................................................................................................................................... 32
11 Repair ................................................................................................................................................. 32
11.1 Returning devices ......................................................................................................... 32
12 Disposal.............................................................................................................................................. 32
13 Technical data................................................................................................................................... 33
13.1 AC input .......................................................................................................................... 33
13.2 DC output ....................................................................................................................... 35
13.3 Efficiency and power losses ........................................................................................ 37
13.4 IO-Link interface............................................................................................................ 37
13.5 General technical data ................................................................................................. 38
14 Turck subsidiaries — contact information.................................................................................. 41

Table of Contents
Hans Turck GmbH & Co. KG | T [phone] | [email protected] | www.turck.com V01.00 | 2022/09 | 4

About these instructions
Feedback about these instructions
Hans Turck GmbH & Co. KG | T [phone] | [email protected] | www.turck.com V01.00 | 2022/09 | 5
1 About these instructions
These instructions for use describe the structure, functions and the use of the product and will
help you to operate the product as intended. Read these instructions carefully before using the
product. This is to avoid possible damage to persons, property or the device. Retain the instruc-
tions for future use during the service life of the product. If the product is passed on, pass on
these instructions as well.
1.1 Target groups
These instructions are aimed at qualified personal and must be carefully read by anyone
mounting, commissioning, operating, maintaining, dismantling or disposing of the device.
1.2 Explanation of symbols used
The following symbols are used in these instructions:
DANGER
DANGER indicates a dangerous situation with high risk of death or severe injury if
not avoided.
WARNING
WARNING indicates a dangerous situation with medium risk of death or severe in-
jury if not avoided.
CAUTION
CAUTION indicates a dangerous situation of medium risk which may result in minor
or moderate injury if not avoided.
NOTICE
NOTICE indicates a situation which may lead to property damage if not avoided.
NOTE
NOTE indicates tips, recommendations and useful information on specific actions
and facts. The notes simplify your work and help you to avoid additional work.
uCALL TO ACTION
This symbol denotes actions that the user must carry out.
aRESULTS OF ACTION
This symbol denotes relevant results of actions.
1.3 Additional documents
Besides this document, the following material can be found on the Internet at www.turck.com:
nData sheet
nDeclarations of conformity (current versions)
nQuick Start Guide
nApprovals
1.4 Feedback about these instructions
We make every effort to ensure that these instructions are as informative and as clear as pos-
sible. If you have any suggestions for improving the design or if some information is missing in
the document, please send your suggestions to [email protected].

Notes on the product
Turck service
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2 Notes on the product
2.1 Product identification
These instructions apply to the following IP67 power supply series PSU67:
nPSU67-3P-1S-2L-24250-IOL-F (ID 100025929)
2.2 Scope of delivery
The scope of delivery includes:
nIP67 power supply
nQuick Start Guide
2.3 Turck service
Turck supports you with your projects, from initial analysis to the commissioning of your applic-
ation. The Turck product database under www.turck.com contains software tools for program-
ming, configuration or commissioning, data sheets and CAD files in numerous export formats.
The contact details of Turck subsidiaries worldwide can be found on p. [}41].

For your safety
General safety notes
Hans Turck GmbH & Co. KG | T [phone] | [email protected] | www.turck.com V01.00 | 2022/09 | 7
3 For your safety
The product is designed according to state-of-the-art technology. However, residual risks still
exist. Observe the following warnings and safety notices to prevent damage to persons and
property. Turck accepts no liability for damage caused by failure to observe these warning and
safety notices.
3.1 Intended use
The power supply unit PSU67-3P-1S-2L-24250-IOL-F is a stand-alone power supply for three-
phase mains systems for indoor use with IO-Link interface. The device is designed with IP65/
IP67 protection and is suitable for use directly on the machine. The protection class can only be
guaranteed if all mating connectors are firmly connected.
The switching power supply converts an AC input voltage of 320…550 VAC into a 24 VDC out-
put voltage and makes it available at four current-limited outputs. The unit's four outputs are
protected by internal electronic fuses (eFuse). The unit is suitable for use at altitudes up to
5000 m (16400 ft). Above 2000 m (6560 ft), the output current and overvoltage category must
be reduced.
The devices may only be used as described in these instructions. Any other use is not in accord-
ance with the intended use. Turck accepts no liability for any resulting damage.
3.1.1 Foreseeable misuse
nDo not operate the power supply unit with DC input voltage.
3.2 General safety notes
nThe device may only be assembled, installed, operated, parameterized and maintained by
professionally-trained personnel.
nThe device may only be used in accordance with applicable national and international regu-
lations, standards and laws.
nThe device meets the EMC requirements for industrial areas. When used in residential areas,
take measures to avoid radio interference.
nThe device is class of protection I equipment according to IEC 61140.
nThe device is designed for pollution degree 3 areas in controlled environments.
nOnly use the device with additional protective devices in the area of personal and machine
protection.
nOperate the device exclusively within the technical specifications.
nDo not connect the negative potential of any output externally to PE.
nDo not use without a proper PE (Protective Earth) connection.

Product description
Device overview
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4 Product description
The 3-phase switching power supply PSU67-3P-1S-2L-24250-IOL-F is designed in IP65/IP67. An
S-coded M12 connector (XD1) is available for connecting the input voltage. The output voltage
side is connected via two L-coded M12 sockets (XD2 and XD3). The device has four internal
eFuses to protect the output voltage.
The IO-Link interface is designed as an A-coded M12 connector (X0). Configuration and dia-
gnostics are performed either via buttons and LEDs directly on the device or via IO-Link.
Mating connectors
nInput voltage (XD1): M12 female connector, S-coded, 4-pin
nOutput voltage (XD2, XD3): M12 male connector, L-coded, 5-pin
nIO-Link (X0): M12 female connector, A-coded, 5-pin
4.1 Device overview
mm [Inch]
M12 × 1
M12 × 1
M12 × 1
M12 × 1
163.7 [6.45]
168.2 [6.62]
182 [7.17] 59 [2.32]
56.3 [2.22]
195.4
[7.69]
183
[7.21]
107
[4.21]
38
[1.50]
20
[0.79]
4.5
[0.18]
Fig.1: Dimensions

Product description
Functional principle
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4.1.1 Block diagram
+
+
–
+
–
–
+
–
+
–
Output
Power
Manager
Temperature
Shutdown
LED bar
Status
Output
OVP
XD2
Out1
Output
1
3
PE
4
2
Set
PFC Power
Converter
E-Fuse
Control
Fuse
Filter
Rectifier
L1
XD1
Input
L2
L3
PE
XD3
Out3
4
3
PE
4
2
1
2
3
4Inrush Current
Limiter
Out2
Out4
IO-Link
Control
V+
V-
Data
X0
3
1
4
Fig.2: Block diagram
4.1.2 Operating elements
The device has the following operating elements:
nButtons for requesting the device settings and for configuring the device [Voltage Set] and
[Ó] [Ô].
nButtons for switching the outputs [OUT1…OUT4] on and off.
4.1.3 Display elements
The device has an LED bar (monitoring mode [}24]) to display:
nTotal output power (in %)
nChannel output voltage (in V) and channel output current (in A)
nChannel LEDs (OUT1…OUT4)
nOperating states (status LED)
4.2 Properties and features
nDegree of protection IP65/IP67
n3-Phase AC input, M12, S-coded
n24 VDC output voltage, settable up to 28 VDC
nOutput current 25 A
nFour current limited outputs, 2 × M12, L-coded
nFuse protection by four separate eFuses, adjustable up to 12 A
nIO-Link interface
nWide temperature range
nLED status display
nHigh efficiency, > 95 %
nOperator interface (LEDs and pushbuttons)
4.3 Functional principle
The device converts an AC input voltage of 320…550 VAC into a 24 VDC output voltage and
makes it available at four current-limited outputs. The four outputs of the device are protected
by internal electronic fuses (eFuse).

Product description
Functions and operating modes
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4.4 Functions and operating modes
4.4.1 User interface
Output level control
The [Voltage Set] and the [Ó] [Ô] buttons are used in configuration mode [}17] to configure
output voltage and trip current. After commissioning the power supply, the device is in monit-
oring mode (normal operation) for monitoring the output power.
Output control
The output LEDs (OUT1…OUT4) indicate the operating states of the corresponding outputs.
The respective output is switched on and off via the associated key (ON/OFF).
4.4.2 AC voltage input
The voltage input is designed for a 3-phase AC voltage of 3 × 380…480 VAC (nominal range).
Inrush current limitation
The power supply is equipped with an active inrush current limiting circuit, which limits the in-
put inrush current to a very low value after switching on. The inrush current is usually lower
than the permanent input current.
3AC 400 V 3 AC, 480 V
Inrush current Max. 2.1 Apeak Max. 2 Apeak Temperature
independant
Typ. 1.9 Apeak Typ. 1.8 Apeak
The charging current in the EMI suppression capacitors is neglected in the first microseconds
after switch-on.
500 ms/DIV
Output Voltage
Input Voltage
Input Current 2 A/DIV
3 × 400 VAC
Fig.3: Typical switch-on behavior at nominal load and 25 °C ambient temperature.
Input protection
The unit is designed, tested and approved for branch circuits up to 32 A (IEC) and 20 A (UL)
without additional protective device.
If an external fuse is used, use type B or C circuit breakers of at least 6 A to prevent un-
wanted tripping of the circuit breaker.