TURFCO Aerator PRO-26 User manual

Operator’s Manual,
Maintenance Manual,
and
Parts Lists
TURFCO®
Aerator PRO-26
Product Number 85395 and 85396
85395 Briggs & Stratton 2.61 kW (3.5 HP) Industrial Plus Engine
85396 Honda 2.98 kW (4.0 HP) GX120 Engine
For Use With Serial Numbers Before G00101
Manual Number 661265 Rev A
DANGER - IF INCORRECTLY USED THIS MACHINE CAN CAUSE SEVERE INJURY.
THOSE WHO USE AND MAINTAIN THIS MACHINE SHOULD BE TRAINED IN ITS
PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ THE ENTIRE MANUAL
BEFORE ATTEMPTING TO SET-UP, OPERATE, OR SERVICE THE MACHINE.
TURFCO MFG. INC.
1655 101st. Avenue NE ● Minneapolis, MN. USA 55449-4420
Phone [phone] ● FAX [phone]
1998 Turfco Mfg., Inc.
AERATOR PRO-26

AERATOR PRO-26
285395 & 85396
Table of Contents
Registered Trade Mark ................................................................................................................ 2
Product Records .......................................................................................................................... 2
How To Order Parts and Service ................................................................................................ 2
Specifications ............................................................................................................................. 3
Recognizing Safety Warnings and General Safety Practices ..................................................... 4
Assembly ..................................................................................................................................... 6
Description -
Intended Function and Use ................................................................................................... 8
Location of Major Components ............................................................................................ 8
Description of Operator Controls ........................................................................................... 8
Operation -
Pre-Operation Checklist ......................................................................................................... 9
Work Site Preparation ............................................................................................................ 9
Filling Front Drum .................................................................................................................. 9
Engine Starting Instructions .................................................................................................. 9
Operating Instructions .............................................................................................................. 10
Operator Daily Inspection .......................................................................................................... 10
Service -
Lubrication ............................................................................................................................ 11
Adjustments .......................................................................................................................... 11
Storage ................................................................................................................................ 11
Parts Lists .................................................................................................................................. 12
Decals ....................................................................................................................................... 23
Set Screw Torque Table ............................................................................................................. 23
Registered Trade Mark
TURFCO® is a registered trademark of Turfco Mfg., Inc.
To order parts, or to arrange repair service, contact
the nearest authorized TURFCO dealer. For a list
of authorized TURFCO dealers in your area, or for
additional information regarding the Aerator Pro-26,
direct inquiries to:
TURFCO Mfg. Inc.
1655 101st Avenue North East
Minneapolis, MN. 55449-4420 USA
Telephone [phone]
FAX [phone]
Product Records
IMPORTANT: Record the information from the serial number plate of your Aerator Pro-26. It will be
necessary to furnish your Model Designation, Product Number, and Serial Number when ordering parts.
Model Designation Aerator Pro-26
Product Number ____________________________ Engine Type ___________________________
Serial Number _____________________________ Engine Serial Number ____________________
Date Purchased _________________
Purchased From ___________________________________________________________________
How To Obtain Parts and Service
To ensure safety and proper operation, always
purchase genuine TURFCO replacement parts from
an authorized TURFCO dealer. Replacement parts
from other sources may damage the Aerator Pro-26
and/or create a safety hazard. Always refer repairs to
properly trained service personnel.
DO NOT ALTER the Aerator Pro-26 in any manner.
Unauthorized alterations may affect its operation,
performance, and may result in injury or death to the
operator as well as other individuals in the work area.
TABLE OF CONTENTS

AERATOR PRO-26
3
85395 & 85396
Specifications
Intended Use: The Aerator Pro-26 is a self-propelled tine type aerator. The Aerator Pro-26 is intended
to be used for the aeration of the turf or soil at a properly prepared worksite. The Aerator Pro-26 is NOT
intended to be used for any purpose other than the aeration of turf. The Aerator Pro-26 is NOT designed
for or intended to accept riders.
Aerating Speed .............. Up to 79.25 Meters Per Minute (260 Feet) at 4.76 Km/h (2.96 mph)
Aerating Rate ................. Up to 3,092 sq. meters Per Hour (3,698 sq. yd.) (33,280 sq. ft.)
Aerating Depth ............... To 70 mm (2-3/4” Inches)
Aerating Width ............... 0.65 Meter (25.6” Inches)
Aerating Hole Pattern .... 9.9 cm x 19.68 cm (3.9” Inches x 7.75” Inches)
Transport Speed ............ Up to 79.25 Meters Per Minute (260 Feet) at 4.76 Km/h (2.96 mph)
Aerator Width ................. 0.978 Meter (38.5” Inches) with Transport Wheels Mounted
0.864 Meter (34” Inches) with Transport Wheels Removed
Aerator Length ............... 1.574 Meter (62” Inches)
Aerator Height ................ 1.25 Meter (49” Inches) In Transport Position
Chassis ........................... 10 Gauge Welded Steel Construction
Engines
Aerator 85395 ........... Briggs & Stratton 2.61 kW (3.5 HP) Industrial With 6:1 Gear Reducer
Aerator 85396 ........... Honda 2.98 kW (4.0 HP) GX120 With 6:1 Gear Reducer
Drive ................................ V-Belt to Jackshaft, Roller Chain to Tines and Drum
Clutch ............................. Belt Idler Type, Controlled From Operating Position
Tines ............................... Coring Type, 19 mm Diameter (3/4” Inch) Heat Treated Alloy Steel
V-Belt .............................. Goodyear 84500
Chain ............................... RC-50 Roller Chain
Sprockets ....................... Heat Treated Teeth
Bearings ......................... Flange Mounted Style Self-Aligning Sealed Ball Bearings
Wheels ............................ 8” x 2.5” Inch Semi-Pneumatic Rib Tread Tires With 5/8” Roller Bearings
Water Drum Capacity .... 32.18 Liter (8.5 US Gallons)
Weight
Dry .............................. 142.89 Kg (315 Pounds)
Water in Drum ........... 174.64 Kg (385 Pounds)
Vibration Level: 8.51 m/s2 RMS
Operator Position
on Handlebar
Operating Conditions:
Full Throttle, Engine RPM @ 3400
Unit In Motion, Front Drum Empty
THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF
CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
ONLY OPERATE ENGINE IN AREAS WITH ADEQUATE VENTILATION.
DO NOT OPERATE ENGINE IN ENCLOSED AREAS.
Noise Emission Level:
Operator Position
Sound Pressure (LpA) = 88.1 dBA
Sound Pressure Level (LwA) = 100.7 dBA
Operating Conditions:
Full Throttle, Engine RPM @ 3400
Stationary, Water Tank Empty
Vibration and Noise Emission Levels
SPECIFICATIONS
WARNING

AERATOR PRO-26
485395 & 85396
General Safety Practices
Safety on the job should always be a top priority.
Training and experience are important factors in the
safe operation of equipment. Please consider the
following information and realize that safe operation is
a matter of using common sense as it relates to the
machine, its maintenance, the operator, the training,
and the operating conditions. These are general
safety instructions that apply to most turf maintenance
equipment.
This list includes many, but not all, general
safety instructions as they relate to turf
equipment. Common sense must always be
used to determine the safest way to operate
a machine under specific conditions.
TRAINING:
Always read the manual, the decals, and the safety
warning decals before operating a machine for the first
time.
Always check the location and use of each control
before operating a machine for the first time.
Practice operating the machine in a safe area with no
obstructions until becoming familiar with the controls.
If you have questions, ask your supervisor or call the
factory.
CLOTHING:
Clothes should be snug fit. Loose fitting clothing is
hazardous because it may get caught in the mechanism
during service or operation.
Remove jewelry before operation. Jewelry may get
caught in the mechanism.
Wear shoes that will protect your feet. The protection
of leather shoes, boots, or steel toed safety shoes, is
required.
Hard Hat: A hard hat should be considered when using
equipment on a golf course. The danger of being hit
by a golf ball should be a major concern as well as
protection needed while operating under trees or
around obstacles.
Eye Protection: Safety glasses and/or face shields
should be worn when operating, as well as working in
close proximity to high speed rotary equipment. Watch
for rotary mowers, edgers, brush and string trimmers.
Rotary mowers can throw debris at speed up to 320
Km/h.
Hearing: If the noise level of the equipment is too loud,
use ear protection.
Do not use stereo headsets during operation. This is
a distraction that may lead to an accident. Headsets
also make it difficult to hear other people and other
equipment while operating the machine.
Gloves: Use gloves to protect your hands. Use gloves
when handling sharp or hazardous objects.
Respirators: When operating in dusty, windy
conditions, wear a respirator. This is also an important
consideration if operating equipment while spraying
chemicals and fertilizers.
THE OPERATOR:
The operator should never use a machine while under
the influence of alcohol or drugs.
The operator should be aware of the hazards of
working in the sun and should take proper precautions
to avoid heat stress and dehydration. Use sun screen
products when necessary.
The operator should never attempt to ride a machine
that is not designed for that propose. Do not allow
others to ride a machine that is not designed for
passengers.
Do not operate any equipment at unsafe speeds.
Speeds should be reduced when turning or operating
on slopes. The operator must use common sense to
determine a safe speed based on the equipment, the
load, the slope, the surface, and other conditions that
may affect safe operation.
The operator must be aware of the conditions around
the machine. Be careful to observe other people and
machines in the area.
SAFETY
Recognizing Safety Warnings Used In Manual
LOOK FOR THE SAFETY HAZARD WARNING SYMBOL
The symbol is used to alert the operator of safety hazards.
It is used in conjunction with the words DANGER, WARNING, and CAUTION.
“DANGER” identifies immediate hazards which will result in serious injury or death.
“WARNING” identifies potential hazards which could result in serious injury or death.
“CAUTION” identifies hazardous situations which may result in minor injury and/or could result in
damage or destruction of equipment.
WARNING CAUTION
DANGER

AERATOR PRO-26
5
85395 & 85396
Beware of slippery conditions. Wet turf can be
encountered on slopes, when turning or stopping, or
at higher speeds.
Keep hands and feet away from cutting devices and
drive components. Shut off the engine and remove the
key or spark plug wire when servicing cutting devices
or drive components.
Care should always be taken when mounting and
dismounting a riding machine. Prevent injuries and
falls by making sure the operator does not slip. Unless
it is an emergency, do not jump off a machine. Injury
may result when an operator’s foot slips trying to jump
from a machine.
If required to lift, an operator should ask for help if the
object is too heavy. The operator should lift with the
legs instead of the back. Care should be taken to avoid
twisting the back while lifting a heavy load.
Never allow children to operate the machine.
THE MACHINE:
Do not modify the machine in any manner. Always
check the machine to make sure it is in good working
order.
Do not place hands or feet near moving or rotating
parts. Check that all guards are functional and properly
installed. Do not operate a machine without all guards
installed.
Do not use your fingers or hands to check for leaks.
High pressure leaks can puncture the skin and force oil
into the body. This can cause severe injury or death.
Check tires. Inflate to pressure shown on tire.
Check to assure that all controls are in good operating
condition.
Check to assure that the brakes are operating
properly.
Do not overload machinery. The components
are designed for certain weights and capacities.
Overloading machine will cause unsafe conditions.
Shut off the engine before servicing the machine.
Check machines on a level area. Machines on a slope
may roll when the engine is off.
Refer unfamiliar repairs and adjustments to mechanics
that have been trained to do them properly.
Replace decals that are damaged or illegible.
THE ENGINE:
Do not run the engine in an enclosed area. The
exhaust gases contain carbon monoxide, an odorless
and deadly poison. The engine exhaust from this
product contains chemicals known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Do not refuel machines indoors or in an unventilated
area. Do not over fill. Do not add fuel while the machine
is hot because spilled fuel may cause a fire. Use
fresh gasoline. Stale fuel can gum the carburetor and
can cause leakage. Check the fuel lines and fittings
frequently for cracks and leaks.
Pull the starter cord slowly until resistance is felt. Then
pull the cord rapidly to avoid kickback and to prevent
hand or arm injury.
Do not remove the fuel tank cap or fill fuel tank while
the engine is hot or running. Allow the engine to cool
before refueling.
Do not operate the engine if gasoline is spilled. Do
not operate the engine when the smell of gasoline
is present or if any other explosive conditions exist.
Move the equipment away from the spill and avoid any
ignition until the gasoline has evaporated.
Do not store, spill, or use gasoline near an open
flame. Do not store, spill, or use gasoline near a stove,
furnace, water heater, or appliance that uses a pilot
light or can create sparks.
Do not choke the carburetor to stop the engine.
Whenever possible, gradually reduce the engine
speed before stopping.
Do not tamper with the governor springs, links or other
parts to increase the engine speed. Run the engine at
the speed set by the equipment manufacturer.
Keep the cylinder fins and the governor parts free of
dirt, grass, and debris which can affect engine speed.
Do not transport the engine with fuel in the tank.
Prevent accidental starting by removing the spark plug
wire(s) when servicing the engine or the equipment.
Disconnect the negative wire from the battery terminal
if the engine is equipped with an electric starting
system.
Do not strike the flywheel with a hammer or any
hard object. This may cause the flywheel to shatter
during operation. Use the correct tools to service the
machine.
Do not check for a ignition spark with the spark plug
removed. Use an approved tester.
Do not crank the engine with the spark plug removed.
If the engine is flooded, place the throttle in fast and
crank until the engine starts.
Do not start the engine with the air cleaner and/or the
air cleaner cover removed. Do not operate the engine
without a muffler. Replace the muffler if it is leaking or
worn. Replace only with correct muffler. Do not touch a
hot muffler, cylinder, or fin. It will cause burns.
Do not operate the engine with an accumulation of
grass, leaves, or other combustible material in the
muffler area.
Do not use the engine on any forest covered, brush
covered, or grass covered unimproved land unless
a spark arrester is installed in the muffler. The spark
arrester must be maintained in good working order.
In the State of California, the above is required by
law (Section 4442 of the California Public Resources
Code). Other state may have similar laws. Federal
laws apply on federal lands.
SAFETY