TURFCO WIDESPIN 1540 EC User manual

TM
Broadcast Top Dresser
OPERATOR’S MANUAL
MAINTENANCE MANUAL
PARTS LIST
TURFCO®
WIDESPIN™ 1540 EC
Broadcast
Top Dresser
Product Number 85809
Starting Serial Number M00301
US Patent 6,149,079, 6,508,419 and 6,817,552
Additional Patents Pending
Manual Number 665880
DANGER - IF INCORRECTLY USED THIS MACHINE CAN CAUSE SEVERE
INJURY. THOSE WHO USE AND MAINTAIN THIS MACHINE SHOULD BE
TRAINED IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD
READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO SET-UP, OPERATE
OR SERVICE THE MACHINE.
TURFCO MFG. INC.
1655 101st Avenue NE • Minneapolis, Minnesota 55449-4420 USA
Phone [phone] • FAX [phone]
2009 Turfco Mfg., Inc.

TM
285809
All specifications, information, illustrations or photos in this manual are
based on the latest information at the time of printing. The right is reserved to make changes without notice.
Table of Contents
Product Identification ........................................................................................................................................3
Product Records ..............................................................................................................................................3
Specifications ...................................................................................................................................................4
Registered Trademarks and Patents ................................................................................................................5
How To Obtain Parts and Service ....................................................................................................................5
Recognizing Safety Warnings and General Safety Practices ..........................................................................6
Setup and Assembly -
Hopper Assembly and Installation ..........................................................................................................8
Metering Gate Assembly and Installation .............................................................................................11
Installation of Spinner Shield and Fenders ..........................................................................................12
Standard Straight Tongue and Optional 5th Wheel Hitch Assembly ....................................................14
Installation of Battery and Battery Cables ............................................................................................16
Attaching the WIDESPIN 1540 EC to the Tow Vehicle ...................................................................................17
Description -
WIDESPIN 1540 EC Broadcast Top Dresser ......................................................................................18
Intended Use and Function ..................................................................................................................18
Description of Lightspread and Heavyspread Settings ........................................................................19
Location and Description of the WIDESPIN 1540 EC Major Components ..........................................19
Location and Description of the Operator Position, Engine, and Operator Controls ............................20
Operation -
Tow Vehicle and Tow Vehicle Hitch Requirements ...............................................................................22
WIDESPIN 1540 EC Maximum Angle of Operation ............................................................................. 22
WIDESPIN 1540 EC Operator Position ............................................................................................... 22
Pre–Operation Check List .................................................................................................................... 22
WIDESPIN 1540 EC Warm-up Operation ............................................................................................ 23
Engine Speed During Operation .......................................................................................................... 23
Loading of Hopper ............................................................................................................................... 23
WIDESPIN 1540 EC Top Dresser Towing Speeds ............................................................................... 23
Setting Operator Controls For Lightspread or Heavyspread Operations ............................................. 25
Setting WIDESPIN 1540 EC Metering Gate ........................................................................................ 25
Setting WIDESPIN 1540 EC Heavyspread Diverter ............................................................................ 25
Adjusting Spinner Wheel Vanes ........................................................................................................... 25
Operating Electronic Control Box
Quick Reference Guide ..................................................................................................................... 26
Electronic Control Box Location During Operation ........................................................................... 28
Electronic Control Box Display .......................................................................................................... 28
Three Position ON/OFF Switch ......................................................................................................... 28
Setting Spinner Speed Switch .......................................................................................................... 28
Setting Conveyor Speed Switch ....................................................................................................... 28
Green Preset Buttons - Changing and Programming Preset Speeds ............................................... 28
Yellow Lockout Button - Locking and Unlocking ............................................................................... 29
Top Dressing Operation ....................................................................................................................... 30
WIDESPIN 1540 EC Shutdown and Unhitching .................................................................................. 30
Operator Daily Inspection ............................................................................................................................... 31
Storage ........................................................................................................................................................... 31
Troubleshooting Table .................................................................................................................................... 32
Operator Level Service and Adjustment -
Lubrication, Tire Pressure, Cleaning and Inspection ........................................................................... 33
European Lubricant, Fuel, and Parts Disposal Numbers ..................................................................... 33
Service Level Maintenance
Lubrication, Wheel Bearings ................................................................................................................ 34
Engine RPM Settings ........................................................................................................................... 34
Conveyor Belt Care, Conveyor Belt Scraper ....................................................................................... 34
Conveyor Belt Tension Adjustment - Conveyor Belt Tracking Adjustment ........................................... 35
Hydraulic System ................................................................................................................................. 36
Electrical System ................................................................................................................................. 42
Removing Spinner Assembly ............................................................................................................... 49
Adjustment of Spinner Vanes ............................................................................................................... 50
Conveyor Belt Replacement ................................................................................................................ 51
Parts Lists....................................................................................................................................................... 52
Decals ............................................................................................................................................................ 76
TABLE OF CONTENTS

3
TM
85809
Product Identification
● Locate the Turfco serial tag on the front of the machine
(refer to Figure 1). Check the first 5 numbers. Product
numbers will be 85809.
● Product number 85809 is powered by a 11 HP electric
start Briggs and Stratton Vanguard engine.
● Identify the type of hitch. Either standard straight tow
bar or optional 5th wheel hitch, product number 86138.
● Identify optional Trench Filling Attachment, product
number 86150.
● Identify optional Cross Conveyor Attachment, product
number 86172.
Product Records
IMPORTANT: Record the information from the serial number plate of your Turfco WideSpin 1540 EC Broadcast
Top Dresser. It will be necessary to furnish your Product Number and Serial Number when ordering parts.
Model Designation WideSpin™ 1540 EC Broadcast Top Dresser
Product Number 85809 Date Purchased
Serial Number Engine Serial Number
Purchased From
PRODUCT IDENTIFICATION
SS85809-01
PRODUCT NUMBER 86172
OPTIONAL CROSS CONVEYOR
FIGURE 1
PRODUCT NUMBER 86138
OPTIONAL 5TH WHEEL HITCH
PRODUCT NUMBER 86150
OPTIONAL TRENCH FILLING
ATTACHMENT
TURFCO MFG., INC.
1655 101st Avenue NE
Minneapolis, Minnesota
USA 55449-4420 www.turfco.com
[phone] FAX [phone]
PRODUCT SERIAL

TM
485809
Intended Use: The Turfco WIDESPIN™ 1540 EC Broadcast Top Dresser is a towed-type self-powered
broadcast top dresser. The 1540 EC is intended to be used for the application of properly prepared organic
top dressing material. The 1540 EC is NOT intended to be used for any purpose other than the application
of properly prepared organic top dressing material. The 1540 EC is NOT designed for or intended to accept
riders. Operation is intended to be at properly prepared worksites only. Towing of the 1540 EC is intended to
be done only by tow vehicles having adequate weight, hitch, brakes, and horsepower to safely control the top
dresser.
Specifications
Dimensions:
Width ...................................................1.71 Meter (67.5” Inches)
Height ..................................................1.45 Meter (57” Inches)
Length .................................................3.15 Meter (124” Inches)
Hopper Capacity .......................................0.6 Cubic Meter - 907 Kg. (21 Cubic Feet - 2000 Pounds)
Minimum/Maximum Spread Width ..........4.5 Meter to 9 Meter (15’ to 30’ Feet)
Operator Controls .....................................Electronic Control Box with Programmable Spinner and
Conveyor Belt Speeds, Independent Spinner and
Conveyor Belt ON/OFF, Automatic Throttle Control,
Adjustable Metering Gate, HeavySpread Diverter,
Spinner Tilt Control and Adjustable Spinner Vane Angles.
Maximum Operating Ground Speed .......12.8 Km/h (8 MPH)
Maximum Transport Speed .....................12.8 Km/h (8 MPH)
Engine (Product Number 85809) ...............8.2 kW (11 HP) Electric Start Briggs and Stratton Vanguard
Hydraulic Reservoir .................................34 Liter (9 Gallon)
Hydraulic Fluid Type ................................ISO 68 (Mobil DTE-26® or Equivalent)
Electrical ...................................................Electrical Power Supplied By Onboard 12 Volt DC Battery
and Engine with Charging System. Electrical System
Protected By 10 AMP Fuze
Hitch ...........................................................Standard 5/8” Inch Pin Hitch on a Straight Tow Bar.
Optional Fifth Wheel Tow Bar (Product Number 86138)
with a 2” Inch Ball Coupler.
Weight Empty ............................................530.25 Kg (1,169 Pounds)
Weight Loaded ..........................................1,437.43 Kg (3,169 Pounds)
Tongue Weight - Standard Straight Tow Bar
Hopper Empty ....................................39.5 Kg (87 Pounds) with Spinner Assembly Attached
65.32 Kg (144 Pounds) with Spinner Assembly Removed
Hopper Loaded ..................................126 Kg (267 Pounds) with Spinner Assembly Attached
148.78 Kg (328 Pounds) with Spinner Assembly Removed
Tongue Weight - 5th Wheel Hitch Tow Bar
Hopper Empty ....................................41.28 Kg (91 Pounds) with Spinner Assembly Attached
62.14 Kg (137 Pounds) with Spinner Assembly Removed
Hopper Loaded ..................................103.42 Kg (228 Pounds) with Spinner Assembly Attached
125.65 Kg (277 Pounds) with Spinner Assembly Removed
Maximum Angle of Operation .................15° Degrees
SPECIFICATIONS

5
TM
85809
TRADEMARKS AND PATENTS
To order parts, or to arrange repair service, contact
the nearest authorized TURFCO dealer. For a list
of authorized TURFCO dealers in your area, or for
additional information regarding the WIDESPIN 1540
EC Broadcast Top Dresser, direct inquiries to:
TURFCO Mfg. Inc.
1655 101st Avenue NE
Minneapolis, Minnesota 55449-4420 USA
Telephone [phone]
FAX [phone]
Internet - turfco.com
E-Mail - [email protected]
Registered Trademarks and Patents
WIDESPIN™ 1540 EC is covered under U.S. Patent 6,149,079, 6,508,419 and 6,817,552
Additional Patents Pending
TURFCO® and Mete–R–Matic® are registered trademarks of Turfco Manufacturing, Inc.
WIDESPIN™, LIGHTSPREAD™ and HEAVYSPREAD™ are trademarks of Turfco Manufacturing, Inc.
BRIGGS AND STRATTON® is a registered trademark of Briggs and Stratton Corporation
How To Obtain Parts and Service
To ensure safety and proper operation, always purchase
genuine TURFCO replacement parts from an authorized
TURFCO dealer. Replacement parts from other sources
may damage the WIDESPIN 1540 EC Broadcast Top
Dresser and/or create a safety hazard. Always refer
repairs to properly trained service personnel.
DO NOT ALTER the WIDESPIN 1540 EC Broadcast Top
Dresser in any manner. Unauthorized alterations may
affect its operation, performance, and may result in injury
or death to the operator as well as other individuals in
the work area.
THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN
TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER
REPRODUCTIVE HARM.
OPERATE ONLY IN AREAS WITH ADEQUATE VENTILATION. DO NOT OPERATE
ENGINE IN ENCLOSED AREAS.
WARNING
Noise Emission Level:
Operator Position
Sound Pressure (LpA) = 83.4 dBA
Sound Pressure Level (LwA) = 100 dBA
Operating Conditions:
Engine Full Throttle, Spinner and
Conveyor Belt Operating, Hopper
Empty, Unit Moving

TM
685809
SAFETY
• Hard Hat: The use of a hard hat should be considered
when using equipment on a golf course. The danger
of being hit by a golf ball should be a major concern as
well as protection while operating under trees.
• Eye Protection: Safety glasses and/or face shields
should be considered when operating, as well as
working in close proximity to high speed rotary
equipment. Watch for rotary mowers, edgers, brush
and string trimmers. Rotary mowers can throw debris
at speeds up to 320 Km/h (200 mph).
• Hearing: If the noise level of the equipment is too loud,
consider the use of ear protection.
• Do not use stereo headsets during operation. This is a
distraction that may lead to an accident. Headsets also
make it difficult to hear other people and equipment
while operating the machine.
• Respirators: When operating in dusty, windy
conditions, wear a respirator. This is also an important
consideration if operating equipment while spraying
chemicals and fertilizers.
• Gloves: Use gloves when handling sharp or hazardous
objects.
THE OPERATOR:
• The operator should never use a machine while under
the influence of alcohol or drugs.
• The operator should be aware of the hazards of
working in the sun and should take proper precautions
to avoid heat stress and dehydration. Use sun screen
products when necessary.
• The operator should never attempt to ride a machine
that is not designed for that propose. Do not allow others
to ride a machine that is not designed for passengers.
If designed to carry passengers, do not allow more
passengers to ride a machine than the machine was
designed to carry.
• Care should always be taken when mounting and
dismounting a riding machine. Prevent injuries and falls
by making sure the operator does not slip. Unless it is
an emergency, do not jump off a machine. Injury may
result when an operator’s foot slips trying to jump from a
machine.
General Safety Practices
Safety on the job should always be a top priority.
Training and experience are important factors in the safe
operation of equipment. Please consider the following
information and realize that safe operation is a matter
of using common sense as it relates to the machine, its
maintenance, the operator, the training, and the operating
conditions. These are general safety instructions that
apply to most turf maintenance equipment.
This list includes many general safety
instructions as they relate to turf equipment.
This list does not encompass all hazards.
Common sense must always be used
to determine the safest way to operate a
machine under specific conditions.
TRAINING:
• Always read the manual before operating a machine
for the first time.
• Always read the warning decals before operating a
machine for the first time.
• Always check the location and use of each control
before operating a machine for the first time.
• Practice operating the machine in a safe area with no
obstructions until becoming familiar with the controls.
• If you have questions, ask your supervisor or call the
factory.
CLOTHING:
• Clothes should be snug fit. Loose fitting clothing is
hazardous because it may get caught in the mechanism
during service or operation.
• Remove jewelry before operation. Jewelry may get
caught in the mechanism.
• Wear shoes that will protect your feet. Sneakers do
not protect and do not provide the protection of leather
shoes or boots. Steel toed safety shoes should be
considered for many situations.
Recognizing Safety Warnings Used In Manual
LOOK FOR THE SAFETY HAZARD WARNING SYMBOL
The symbol is used to alert the operator of safety hazards.
It is used in conjunction with the words DANGER, WARNING, and CAUTION.
“DANGER” identifies immediate hazards which will result in serious injury or death.
“WARNING” identifies potential hazards which could result in serious injury or death.
“CAUTION” identifies hazardous situations which may result in minor injury and/or could result in
damage or destruction of equipment.
WARNING CAUTION
DANGER

7
TM
85809
SAFETY
the engine is equipped with an electric starting system.
• Do not strike the flywheel with a hammer or any
hard object. This may cause the flywheel to shatter in
operation.
• Pull the starter cord slowly until resistance is felt. Then
pull the cord rapidly to avoid kickback and to prevent
hand or arm injury.
• Do not run the engine in an enclosed area. The
exhaust gases contain carbon monoxide, an odorless
and deadly poison. The engine exhaust from this product
contains chemicals known to the State of California to
cause cancer, birth defects or other reproductive harm.
• Do not store, spill, or use gasoline near an open flame,
nor near an appliance like a stove, furnace, or water
heater that uses a pilot light or can create a spark.
• Do not refuel indoors or in an unventilated area.
Check the fuel level. Do not over fill. Do not add fuel
while the machine is hot because spilled fuel may cause
a fire. Allow the engine to cool before refueling.
• Do not transport the machine with fuel in the tank.
• Do not remove the fuel tank cap or fill the fuel tank
while the engine is hot or running.
• Do not operate the engine if gasoline is spilled,
when the smell of gasoline is present, or when other
explosive conditions exist. Move the equipment away
from the spill and avoid any ignition until the gasoline
has evaporated.
• Do not choke the carburetor to stop the engine.
Whenever possible, gradually reduce the engine speed
before stopping.
• Do not tamper with the governor springs, links or other
parts to increase the engine speed. Run the engine at
the speed set by the equipment manufacturer.
• Do not check for a spark with the spark plug removed.
Use an approved tester. Use the correct tools to service
the machine.
• Do not crank the engine with the spark plug removed.
If the engine is flooded, place the throttle in fast and
crank until the engine starts. Avoid damage to electric
starter by cranking intermittently until engine starts.
• Do not operate the machine without a muffler. Inspect
the muffler periodically and replace it if it is leaking or
worn. Replace it with correct muffler. Do not touch a hot
muffler, cylinder, or cooling fin.
• Do not operate the engine with an accumulation
of grass, leaves, or other combustible material in the
muffler area.
• Keep the cylinder cooing fins and the governor parts
free of dirt, grass, and other debris.
• Do not use the engine on any forest covered, brush
covered, or grass covered unimproved land unless a
spark arrester is installed in the muffler. In the State
of California, a spark arrester is required by law. Other
states may have similar laws. Federal laws apply on
federal lands.
• Do not start the engine with the air cleaner or the air
cleaner cover removed.
• Use fresh gasoline. Stale fuel can gum the carburetor
and can cause leakage. Check the fuel lines and fittings
frequently for cracks and leaks.
• Do not operate any equipment at unsafe speeds.
Speeds should be reduced when turning or operating
on slopes. The operator must use common sense to
determine a safe speed based on the equipment, the
load, the slope, the surface, and other conditions that
may affect safe operation.
• The operator must be aware of the conditions around
the area. Be aware of other people and machines.
• Beware of slippery conditions. Wet turf can be
encountered on slopes, when turning or stopping, or at
higher speeds.
• Keep hands and feet away from cutting devices and
drive components. Shut off the engine and remove the
key or ignition wire when servicing cutting devices or
drive components.
• If required to lift, an operator should ask for help if
the object is too heavy. The operator should lift with his
or her legs instead of the back. Care should be taken to
avoid twisting the back while lifting a heavy load.
• Never allow children to operate the machine.
THE MACHINE:
• Tow vehicles must have adequate tow hitches
and brakes to control any towed machine. Check
the weight and capacity of the machine that will be
towed by that vehicle. Trucks used to carry equipment
must have adequate load capacity and brakes. Check
the weight and capacity of the machine that will be towed
by that vehicle.
• Do not overload machinery. The components
are designed for certain weights and capacities.
Overloading the machine will cause unsafe
conditions.
• Make sure the brakes are operating properly.
• Check to assure that all controls are in good operating
condition.
• Inspect to insure that all guards are in place. Do not
operate a machine without all guards in place.
• Always check the machine to make sure it is in good
working order. Do not place hands or feet near moving
or rotating parts.
• Check the tire pressure.
• Check the condition of the hydraulic hoses. Leaks
and worn hoses should be fixed or replaced before the
machine is put into service. Do not use your fingers or
hands to check for hydraulic leaks. High pressure leaks
can puncture the skin and force oil into the body. This
can cause severe injury or death.
• Shut off the engine before servicing the machine. It is
best to check machines on a level area. Machines on a
slope may roll when the engine is off.
• Do not modify the machine in any manner. Refer
unfamiliar repairs and adjustments to mechanics that
have been trained to do them properly.
• Replace decals that are damaged or unreadable.
THE ENGINE:
• Prevent accidental starting by removing the spark
plug wire when servicing the engine or the equipment.
Disconnect the negative wire from the battery terminal if

TM
885809
REAR
HOPPER
PANEL
FRONT HOPPER PANEL
FRONT
HOPPER
SEAL
SIDE HOPPER PANEL
SIDE SEAL
SIDE HOPPER
PANEL
CLIP NUT
CLIP NUT
CLIP NUT
CLIP NUT
SIDE SEAL
1/4" x 5/8"
HEX HEAD
SCREWS
1/4" NUT
FIGURE 2
1/4"
NUT
BLACK SIDE
BLACK SIDE
BLACK SIDE
AS85808-01
FRONT OF
TOP
DRESSER
SETUP AND ASSEMBLY
Setup and Assembly
WARNING
VALVE STEM
SIDE OUT
LUG
NUTS MOUNT
TIRES
AS85809-10
SAFETY FIRST!!
Work Safely and Follow All Safety Warnings.
Wear the Appropriate Personal Safety Gear.
Use Caution When Working Near Moving Parts and
Be Aware Of High Hydraulic Operating Pressures
and Temperatures.
Uncrate and inspect entire machine. Check for
damage.
Assemble the wheels to the machine. Mount
with the tire valves to the outside. Tighten lug
nuts securely.
HOPPER ASSEMBLY (See Figure 2)
Step 1. Attach the front hopper seal to the front hopper
panel.
● Use only the lower row of holes on the seal and the
panel.
● Face the black side of seal up towards the inside of
the hopper.
● Use 1/4” x 5/8” hex head Whiz-Lock screws and nuts
(Quantity 4). Tighten screws securely.

9
TM
85809
SETUP AND ASSEMBLY
HOPPER DEFLECTORS
MANUAL
TUBE
1/4" x 5/8" HEX
HEAD SCREWS
1/4"
NUTS
1/4" NUTS FIGURE 3
HOPPER ASSEMBLY
AS85809-02
FRONT OF
TOP
DRESSER
● Attach the panels with a 1/4” x 5/8” long hex head
Whiz-Lock screw at each top corner (Quantity 4),
and 1/4” x 5/8” long hex head Whiz-Lock screws
and nuts down each corner (Quantity 16).
● Insert screws from the inside and place nuts on the
outside. DO NOT TIGHTEN SCREWS AT THIS
TIME.
HOPPER DEFLECTORS AND MANUAL TUBE
INSTALLATION (See Figure 3)
Step 5. Insert a hopper deflector into the slots on the
top of the REAR hopper panel.
● Secure the deflector to the rear hopper panel using
1/4” x 5/8” hex head Whiz-Lock screws and nuts.
Tighten screws securely.
Step 6. Insert a hopper deflector into the slots on the
top of the FRONT hopper panel.
● Secure the deflector and manual tube to the front
hopper panel using 1/4” x 5/8” hex head Whiz-
Lock screws and nuts.
● Use the two middle screws to fasten the manual
tube to the outside of the hopper. Tighten screws
securely.
Step 2. Attach the side hopper seals to the outside of
the side hopper panels (panel top folded edge points
towards the inside).
● Use only the lower row of holes on the seals and the
panels.
● Face the black side of seal up towards the inside of
the hopper.
● Start at the front of the panel and work to the rear. An
extra length of seal will extend out the rear of the
panel.
● Use 1/4” x 5/8” long hex head Whiz-Lock screws and
nuts (Quantity 18). Tighten screws securely.
Step 3. Install a 1/4” clip nut to each top corner of the
side panels. (Quantity 4)
Step 4. Assemble the front and rear panels to the side
panels.
● The flanges on the front and rear panels should be
outside of the ends of the side panels.
● The ends of the front seal should be over the front
ends of the side seals.

TM
10 85809
SETUP AND ASSEMBLY
INSTALLATION OF HOPPER TO THE WIDESPIN
1540 EC FRAME (See Figure 4)
Step 7. Set the hopper assembly on the 1540 EC
frame. The hopper seals should be inside of the
frame and on top of the conveyor belt.
● Line up the TOP ROW of holes in the hopper seals
to the holes in the frame.
● Check the front seal, it should be on top of the side
seals. Check the side seals, they should extend
past the hopper, along the side of the frame.
Step 8. Attach the hopper to the frame using 1/4” x
5/8” hex head Whiz-Lock screws and nuts (Quantity
16).
● Insert the screws from the inside of the hopper and
the nuts on the outside of the frame. DO NOT
TIGHTEN THE SCREWS AT THIS TIME.
Step 9. Attach the extensions of the side seals to the
frame using the seal retainer strips. Use 1/4” x 5/8”
hex head screws and nuts (Quantity 4).
● Insert the screws thru the seal retainers and the nuts
on the outside of the frame.
● The inside of the bend on the seal retainer strips
should face in toward the seal. Tighten screws
securely.
FIGURE 4
1540 EC
WIDESPIN
FRAME
HOPPER
ASSEMBLY
SIDE SEAL
EXTENSIONS
1/4"
NUTS
1/4" X 5/8" HEX
HEAD SCREWS
SEAL
RETAINER
1/4"
NUTS SEAL
RETAINER
1/4" X 5/8"
HEX HEAD
SCREWS
REMOVE SPINNER SHIELD
AS85809-03

11
TM
85809
SETUP AND ASSEMBLY
Step 13. Check the alignment of the hopper to the
1540 EC frame. The metering gate should be level
with the surface of the conveyor belt (metering gate
does not fully close to the surface of the conveyor
belt).
● If the hopper is in alignment with the frame and the
metering gate, securely tighten all of the screws
holding the hopper to the frame.
Step 14. After tightening the screws holding the
hopper to the frame, re–check the operation of the
metering gate.
● If the gate operates properly, tighten all of the
hardware holding the hopper panels together.
Step 15. Check all of the lower outside corners of the
hopper assembly where it meets the frame.
● Check for a good contact and alignment of the side
hopper panels with the front and rear panels.
● If a gap is found, apply a small amount of silicon
sealer along the joint (on the inside of the hopper)
to fully seal the hopper.
METERING GATE ASSEMBLY AND INSTALLATION
(See Figure 5)
Step 10. Assemble the right and left hand mounting
brackets to the metering gate. Use 3/4” x 1-1/4”
long hex head screws and nylock nuts.
● Space with plastic washers. DO NOT TIGHTEN
SCREWS AT THIS TIME.
Step 11. Attach the metering gate to the rear of the
hopper. Use 3/8” x 3/4” long hex head screws, lock
washers and nuts.
● Insert the screws from the inside of the hopper and
the nuts on the outside of the mounting brackets.
Tighten screws securely.
NOTE: The metering gate should not touch the rear
hopper panel when opened and closed.
Step 12. Tighten the 3/4” nylock nuts on the metering
gate. Leave nuts loose enough to allow movement
of the gate, but tight enough to keep metering gate
in position during operation.
RIGHT HAND
MOUNTING
BRACKET
LEFT HAND
MOUNTING
BRACKET
METERING
GATE
PLASTIC
WASHER
PLASTIC
WASHER
3/4"
NYLOCK
NUT
3/4"
NYLOCK
NUT
3/4" x 1-1/4" LONG
HEX HEAD
SCREWS
3/8" x 3/4" LONG
HEX HEAD
SCREWS
3/8" LOCK WASHERS
AND 3/8" HEX NUTS
3/8" LOCK WASHERS
AND 3/8" HEX NUTS
FIGURE 5
AS85809-04
FRONT OF
TOP DRESSER

TM
12 85809
SPINNER
SHIELD
1/4"-20 X 5/8" WHIZ-LOCK
SCREWS
1/4" WHIZ-LOCK
NUTS
FIGURE 6
AS85809-05
INSTALLATION OF SPINNER SHIELD (See Figure 6)
Step 16. Install the spinner shield to the 1540 EC frame.
Use 1/4” x 5/8” hex head Whiz-Lock screws and nuts
(Quantity 4). Tighten securely.
SETUP AND ASSEMBLY

13
TM
85809
1/4"-20 X 5/8" WHIZ-LOCK
SCREWS
FIGURE 7
AS85809-11
FENDER
FENDER
1/4"-20 X 5/8"
WHIZ-LOCK
SCREWS
HANG
FENDER
HERE
INSTALLATION OF FENDERS (See Figure 7)
Step 17. Install the fenders (Quantity 2) to the 1540
EC frame. Use four 1/4” x 5/8” hex head Whiz-Lock
screws per fender.
● Install two screws in the top holes in the frame. Leave
sticking out 1/4”.
● Hang fender on two screws. Tighten screws finger
tight.
● Insert two screws per fender at bottom corners.
● Adjust fender to lineup with the hoods and tighten.
Ensure fender does not rub on hood when opening
and closing.
SETUP AND ASSEMBLY

TM
14 85809
SETUP AND ASSEMBLY
STANDARD STRAIGHT TONGUE AND HITCH
ASSEMBLY (See Figure 8)
Step 17. Insert the tongue and hitch assembly into the
front of the 1540 EC frame.
● Attach the tongue to the frame with two 1/2” x 4-1/2”
hex head screws, 1/2” lock washers and 1/2” hex
nuts. Tighten securely.
Step 18. Route the Control Box Wiring Harness along
the top of the tongue.
● Secure to the top of the tongue with two black plastic
tie wraps. Provide enough slack in the cable next
to the hitch to avoid binding or pinching the cable
during sharp turns.
● Hang the control box in the slot on the side panel (slot
located toward front corner).
● Wind up excess cable on the bracket on the front of
the machine.
Step 19. Check for proper operation of the jack stand.
The jack stand should swivel and lock securely into
position. The hitch pin should be inserted into the
hitch.
PLASTIC TIE WRAPS
FOR MAIN WIRING
HARNESS
1/2" X 4-1/2" LONG HEX HEAD
SCREW WITH 1/2" LOCK WASHERS
AND 1/2" HEX NUTS
CONTROL
BOX
WIRING
HARNESS
STANDARD STRAIGHT TONGUE
AND HITCH ASSEMBLY
FIGURE 8
HITCH
PIN
JACKSTAND
AS85809-06
CONTROL BOX
WIRING HARNESS
BRACKET

15
TM
85809
SETUP AND ASSEMBLY
Step 22. Route the Control Box Wiring Harness along
the top of the tongue.
● Secure to the top of the tongue with two black plastic
tie wraps. Provide enough slack in the cable next
to the hitch to avoid binding or pinching the cable
during sharp turns.
● Hang the control box in the slot on the side panel (slot
located toward front corner).
● Wind up excess cable on the bracket on the front of
the machine.
Step 23. Check for proper operation of the jack stand.
The jack stand should swivel and lock securely into
position.
INSTALLING THE OPTIONAL 5TH WHEEL HITCH
ASSEMBLY (See Figure 9)
Step 20. Remove and discard the rubber grommet in
the hitch assembly.
Step 21. Insert the tongue and hitch assembly into the
front of the 1540 EC frame.
● Attach the tongue to the frame with two 1/2” x 4-1/2”
hex head screws, 1/2” lock washers and 1/2” hex
nuts. Tighten securely.
1/2" X 4-1/2" LONG HEX HEAD
SCREW WITH 1/2" LOCK WASHERS
AND 1/2" HEX NUTS
FIGURE 9
OPTIONAL 5TH
WHEEL HITCH
ASSEMBLY
JACKSTAND
REMOVE AND
DISCARD RUBBER
GROMMET
PLASTIC TIE WRAPS FOR
CONTROL BOX CABLE HARNESS
AS85809-07
CONTROL
BOX
WIRING
HARNESS
CONTROL BOX
WIRING HARNESS
BRACKET

TM
16 85809
SETUP AND ASSEMBLY
INSTALLATION OF BATTERY AND BATTERY
CABLES (See Figure 10)
TO AVOID SERIOUS INJURY,
Read and Understand the Safety Warnings
Supplied By the Battery Manufacturer and Printed
on the Battery.
WEAR SAFETY GOGGLES. Batteries Contain Acid
Which Can Cause Severe Burns to Eyes and Skin.
Batteries Emit Explosive Gases, Avoid Sparks and
Open Flames.
Step 24. Check the control box. Ensure that the switch
is in the OFF position.
Step 25. Remove the cover from the battery box. Place
the battery in the box. The negative (-) terminal on
the battery should be to the rear of the machine.
Step 26. Attach the red battery cable to the positive (+)
lug on the battery. Use 1/4”-20 screw and nut.
Step 27. Attach the black battery cable to the negative
(-) lug on the battery. Use 1/4”-20 screw and nut.
Step 28. Replace the cover to the battery box. The
cables should all exit the box in a group.
Step 29. DO NOT START THE ENGINE
CHECK THE ENGINE OIL LEVEL AND THE
HYDRAULIC TANK FLUID LEVEL!
-
+
12 VOLT
GROUP U1A
(CUSTOMER SUPPLIED)
NEGATIVE (-)
BATTERY
TERMINAL
FIGURE 10
POSITIVE (+)
BATTERY
TERMINAL
BLACK RED
DO NOT
START THE ENGINE
Check Engine Oil Level
and Check Hydraulic
AS85809-08
WARNING

17
TM
85809
SETUP AND ASSEMBLY
ATTACHING WIDESPIN 1540 EC TO TOW VEHICLE
(See Figure 11)
The tow vehicle must be properly equipped to tow
the WIDESPIN 1540 EC top dresser. The tow vehicle
must have the following:
● Adequate horsepower to tow the WIDESPIN
1540 EC.
● Adequate Brakes to control and stop a loaded
WIDESPIN 1540 EC.
● Adequate hitch to accept the 1540 EC tongue
weight and a 16 mm (5/8”) pin or a 2” (50.8 mm)
ball for the optional fifth wheel hitch.
● Adequate suspension to accept the 1540 EC
tongue weight.
Step 30. Attach the 1540 EC to the tow vehicle,
secure with the hitch pin and attach the safety
chains. The 1540 EC should sit level when it is
hitched to the tow vehicle.
ALWAYS ATTACH THE SAFETY CHAINS
TO THE TOW VEHICLE.
Step 31. Reset the jack stand to the raised position.
Swing wheel end towards the top dresser.
● Check the position of the head of the jack stand
to ensure that it does not interfere with the hitch,
safety chains, wiring harness, or any part of the
tow vehicle (especially during sharp turns).
TO AVOID SERIOUS INJURY,
Read and Understand the Entire
Operator’s Manual Before Operating
This Machine.
HITCH
PIN
JACKSTAND SAFETY
CHAINS
CHECK
HYDRAULIC
TANK FLUID LEVEL CHECK
ENGINE
OIL
FIGURE 11
AS85809-09
WARNING

TM
18 85809
DESCRIPTION
WIDESPIN 1540 EC BROADCAST TOP DRESSER
The Turfco WIDESPIN 1540 EC Broadcast Top
Dresser is a towed-type self-powered broadcast top
dresser. The 1540 EC is designed to distribute a
uniform application of properly prepared top dressing
material to the turf. Top dressing is the introduction of
new soils to existing turf.
A conveyor belt carries the top dressing from the
hopper, through an adjustable metering gate, into
rotating spinner wheels. Top dressing material is
spread at an adjustable width of 4.5 to 9 meters (15’
to 30’ feet) at an maximum operating ground speed up
to 12.8 Km/h (8 mph).
INTENDED USE AND FUNCTION
The WIDESPIN 1540 EC is intended to be used for the
application of properly prepared organic top dressing
material. The 1540 EC is NOT intended to be used
for any purpose other than the application of properly
prepared organic top dressing material. Properly
prepared top dressing is organic material with a
controlled moisture content that has been screened to
remove debris, rocks, and excessive sized top dressing
material.
Operation is intended to be at properly prepared
worksite only. Towing of the 1540 EC is intended to
be done only by tow vehicles having adequate weight,
hitch, brakes, and horsepower to safely control the top
dresser.
The 1540 EC is not intended to be operated unless it
is properly attached to a tow vehicle. The 1540 EC is
intended to be used only when the operator is present
at the drivers position on the tow vehicle. The 1540
Description
DS85809-01
FIGURE 12
SPINNER
ASSEMBLY
LIGHTSPREAD AND HEAVYSPREAD
METERING GATE STOP PULL PIN
METERING GATE AND
METERING GATE
ADJUSTMENT HANDLE
HEAVYSPREAD
DIVERTER AND
LOCKING KNOB
SPINNER ASSEMBLY
TILT CONTROL
AND LOCKING HANDLE
SAFETY
CHAINS
JACKSTAND
TONGUE
AND HITCH
ASSEMBLY
™
1540 EC
™
RIGHT AND LEFT
HAND SPINNER
WHEELS AND
ADJUSTABLE VANES

19
TM
85809
DESCRIPTION
EC spinner assembly is intended to be operated only
when the top dresser is moving. The 1540 EC is NOT
designed for or intended to accept riders.
● Do Not Use With Rocks, Unscreened, or
Non–Organic Top Dressing Material.
● Do Not Allow Anyone To Stand Behind the
1540 EC When the Spinners Are Operating.
● Do Not Allow Riders On or In the 1540 EC.
● Do Not Operate On Slopes Over 15º Degrees.
● Do Not Tow or Operate At Ground Speeds
Higher Than 12.8 Km/h (8 mph).
DESCRIPTION OF THE WIDESPIN 1540 EC
LIGHTSPREAD AND HEAVYSPREAD SETTINGS
The WIDESPIN 1540 EC has two settings to control
top dressing material volume rates and the spread
patterns. The LIGHTSPREAD setting is used for
frequent top dressing applications and provides the
widest broadcast pattern with a “light” volume of top
dressing material. The HEAVYSPREAD setting is used
for narrower broadcast pattern with a “heavy” volume
of top dressing material. Changing between Lightspread
and Heavyspread requires repositioning the spread
diverter, changing spinner and conveyor speed settings,
changing the metering gate setting, and repositioning
the spinner wheel vane angles (vane change required
only during very heavy application).
LOCATION AND DESCRIPTION OF THE WIDESPIN
1540 EC BROADCAST TOP DRESSERS MAJOR
COMPONENTS (See Figure 12 and 13)
See Figure 12 and 13 for the location of the major
components of the top dresser. Do not modify the 1540
EC or its spinner assembly in any manner. Do not operate
the 1540 EC with damaged or inoperable components.
Manual Tube: The manual tube is located on the front
panel of the hopper. The tube is used to store the
operators manual.
Tongue and Hitch Assembly: The tongue and hitch
assembly is equipped with a 15 mm (5/8”) hitch pin,
swing up jackstand, and safety chains. The optional 5th
wheel hitch is equipped swing up jackstand and a 2” ball
coupler.
DS85809-02
FIGURE 13
ELECTRONIC
CONTROL BOX
MANUAL TUBE
CONVEYOR
BELT
HOPPER
CONVEYOR
BELT DRIVE
MOTOR
HYDRAULIC
FLUID
RESERVOIR
BATTERY
BOX
CONVEYOR
BELT TENSION
ADJUSTERS
ENGINE AND
ENGINE
CONTROLS
OPTIONAL
5TH WHEEL
HITCH
CAN
RECEIVER

TM
20 85809
DESCRIPTION
Battery Box: The battery box is located on the right
front corner of the 1540 EC frame. The box holds a 12
volt DC group U1A battery (customer supplied).
Hopper: The hopper holds 0.6 cubic meters (21 cubic
feet) of top dressing material. The maximum allowable
weight of the top dressing material is 907 Kg (2000
Pounds).
Conveyor Belt: The rough surfaced belt carries the
top dressing material from the hopper, through the
metering gate, and on to the spinner wheels. Power
to the belt is provided by the hydraulic conveyor
belt drive motor. The speed of the conveyor belt is
adjustable.
Conveyor Belt Tension Adjusters: Tension of the
conveyor belt is adjustable and can be changed to
correct tracking or slipping problems. Refer to the
Service section in this manual for more information
about conveyor belt tension.
Hydraulic Fluid Reservoir: The hydraulic reservoir
holds 34 liter (9 gallons) of ISO 68 (Mobil DTE-26®
or equivalent) hydraulic fluid. The fluid level can be
checked by using the dipstick that is attached to the
inside of the filler cap. Always keep the fluid level at
full. Drain plugs are located under the tank on the
bottom surface.
Spinner Assembly: The spinner assembly broadcasts
the flow of top dressing material being discharged
from the conveyor belt. The spinner assembly is
equipped with a spread diverter to control the spread
pattern during Heavyspread operations and is also
equipped with a tilt control to further enhance or vary
the spreading pattern. The spinner assembly can
also be removed to allow the 1540 EC to be used
as a material handler for top dressing or to install the
optional cross conveyor.
Left and Right Hand Spinner Wheels: The
hydraulically powered spinner wheels are rotating
wheels equipped with vanes. The rotating motion
of the wheels broadcasts the top dressing material.
The mounting angle of the vanes on the wheels is
adjustable and provides adjustment/correction to
spread patterns. Vane adjustment is required when
changing between Lightspread and a very heavy
Heavyspread. The speed of the spinner wheels is
adjustable.
CAN Receiver: The CAN receiver handles and
stores the programming and setting information
for the electronic control box. The receiver has two
small indicator lights, one green light that indicates
normal operating status and one red light that indicates
operating errors.
LOCATION AND DESCRIPTION OF THE WIDESPIN
1540 EC OPERATOR POSITION
Operator Position: The proper location for the operator
of the 1540 EC Top Dresser is seated in the tow vehicles
seat. Always stop the tow vehicles engine and lock the
brakes before leaving the operator’s seat. Do not stand
behind or allow anyone to stand behind the 1540 EC top
dresser when the spinner attachment is operating.
TO AVOID SERIOUS INJURY,
Move To the Operator’s Position At The Tow Vehicle
Before Engaging the Spinner Assembly.
LOCATION AND DESCRIPTION OF THE WIDESPIN
1540 EC ENGINE AND OPERATOR CONTROLS
(See Figures 13 and Figure 14)
Engine Controls: The engine controls are located on
the engine. The engine is equipped with a throttle, choke,
keyed ON/OFF ignition/starter switch and a fuel shutoff
switch. An automatic throttle control is programmed into
the electronic control box and will automatically raise
or lower the engine speed as the ON/OFF switch is
activated.
Electronic Control Box: The electronic control box
controls the ON/OFF functions and speeds of the
spinners, the conveyor belt and the engine throttle. The
box has a display that shows spinner and conveyor belt
speeds. The display also shows the operator chosen
preset speeds and system performance information.
When not in use, the control box hangs on the front of
the frame. DO NOT put the box in the hopper.
Always be at the operator’s position before engaging
the control box switches.
The control box switches are -
The ON/OFF Switch: controls the ON/OFF operation
of the conveyor belt, the spinner assembly and engine
throttle. The switch has 3 positions:
I. Spinners OFF, Conveyor Belt OFF.
II. Spinners ON, Conveyor Belt OFF
III. Spinners ON, Conveyor Belt ON
WARNING
WARNING