TWM 1/3 CLIPPED WING CUB User manual

* Specifications are subject to change without notice. *
Requires: 80 cc gasoline engine,
4-channel radio w/ 6 standard servos.
INSTRUCTION MANUAL
THE WORLD MODELS
MANUFACTURING CO., LTD.
FACTORY PRE-FABRICATED
ALMOST-READY-TO-FLY (ARF) SERIES
MADE IN CHINA
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Warning! This model is not a toy.
It is designed for maximum performance. Please seek advice if one is not familiar with this kind
of engine powered precision model. Operating this model without prior preparation may cause
injuries. Remember, safety is the most important thing. Always keep this instruction manual at
hand for quick reference.
120 in / 3050 mm
2402 sq in / 155 sq dm
27.5 lbs / 12500 g
90.5 in / 2300 mm
Wing Span
Wing Area
Flying Weight
Fuselage Length
Specifications
1/3 CLIPPED WING CUB
1/3 CLIPPED WING CUB
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P. 1
INDEX
Read through the manual before you begin, so you will have an overall idea of what to do.
BEFORE YOU BEGIN
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
P.1
P. 2
P.3-P.12
P.12
Check all parts. If you find any defective or missing parts contact your local dealer. Please
DRY FIT and check for defects for all parts that will require CA or Epoxy for final assembly.
Any parts you find to be defective after the gluing process may be difficult to remove for
warranty replacement. The manufacturer will replace any defective parts, but will not extend
to the parts that are good before gluing to defective parts during assembly. Warranty will
not cover any parts modified by customer.
Symbols used throughout this instruction manual comprise of the following :-
1
2
3
1/3 CLIPPED WING CUB
1/3 CLIPPED WING CUB
Cut off shaded portion.
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Peel off shaded portion
covering film.
Pay close attention here!
Apply epoxy glue.
Must be purchased separately !
Drill holes with the specified
diameter (here: 3mm).
Pierce the shaded portion
covering film.
3mm
Do not overlook this symbol !
Warning!
Apply thread locker
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Parts List
COVERING:
TOUGHLON STL 331 CUB YELLOW
TOUGHLON STL 201 BLACK
TOUGHLON STL 251 SKY BLUE
TOUGHLON STL 312 BRIGHT RED
TOUGHLON STL 100 WHITE
P. 2
1. MAIN WING -- 1 pair
2. SERVO MOUNTING PANEL(For Aileron) -- 1 pair
HEAVY DUTY CLEVIS PL4112200 -- 4 sets
SOCKET HEAD SCREW M4x60mm -- 2 pcs
SCREW PWA2.3x8mm -- 8 pcs
M4 NYLON INSERT LOCK NUT -- 2 pcs
HEAVY DUTY HORN BRACKET PL4112400 -- 2 sets
HEAVY DUTY SERVO HORN PL4120300 -- 2 sets
PUSHROD Ø2.3x129mm w/ Threads (For Aileron) -- 2 pcs
SWIVEL CLEVIS HORN FAIRING PL4610010 -- 2 sets
3. SOCKET HEAD SCREW M4x20mm -- 4 pcs
SOCKET HEAD SCREW M3x20mm -- 8 pcs
WIRE BRACKET Ø4mm PL5330040W -- 8 pcs
MAIN WING STRUTS -- 1 pair
WING STRUT WIRE D4mm -- 2 pcs
M3 NYLON INSERT LOCK NUT -- 4 pcs
WASHER d3xD7mm -- 12 pcs
WASHER d4xD12mm -- 4 pcs
4. FUSELAGE -- 1 pc.
STABILIZER & ELEVATOR -- 1 set
SCREW PWM2.5x12mm -- 2 pcs
STABILIZER WIRE Ø4x200mm -- 2 pcs
5. VERTICAL FIN & RUDDER -- 1 set
6. TAIL GEAR ASSEMELY (PL3410032) --1 set
COPPER PLATE (For Stays on Tail Fueslage Bottom) 3x12x110mm -- 1 pc.
SCREW PA3x18mm -- 3 pcs
SCREW PWA2.5x12mm -- 2 pcs
ALUMINUM PLATE 1.5x10x60mm -- 1 pc.
SPRING Ø5.2x49mm -- 2 pcs
7. MAIN LANDING GEAR -- 1 set
SCREW HM4x18mm -- 2 pcs
SCREW PA3x14mm -- 12 pcs
SCREW PA4x20mm -- 2 pcs
WASHER d4x12mm -- 2 pcs
WASHER d4x9mm -- 2 pcs
MOUNTING PLATE 12x20mm -- 6 pcs
ALUMINUM PLATE 3x15x77mm -- 2 pcs
8. SCREW PA1.7x8mm -- 6 pcs
SCREW PM3x12mm -- 8 pcs
WASHER d3xD7mm -- 16 pcs
M3 NUT -- 8 pcs
COLLAR Ø6.1mm w/ set screw -- 4 sets
LARGE SCALE CAPTIVE AIR WHEELS Ø140mm -- 2 sets
PLYWOOD 2x211.5x193.5mm (Main Langing Gear Cover) --1 pair
WIRE BRACKET Ø6mm PL5330060W -- 8 pcs
9. BLIND NUT M6 -- 4 pcs
WASHER d6xD15mm -- 4 pcs
SOCKET HEAD SCREW M6x30mm -- 4 pcs
10. COWLING -- 1 pc.
TRANSPARENT 3D TEMPLATE -- 1 pc.
SCREW PA3x12mm -- 4 pcs
WASHER d3xD7mm -- 4 pcs
SILICON GROMMET d2.5xD8.5mm -- 4 pcs
DUMMY ENGINE COVER -- 1 pair
11. FUEL TANK 1500cc (PL1121500G-gasoline) -- 1 set
CABLE TIE (For Fuel Tank) 1.5x8x500mm -- 1 pc.
DOUBLE-SIDED TAPE 40x160mm -- 1 pc.
12. PUSHROD Ø2.3x215mm w/ threads (For Elevator) -- 2 pcs
SOCKET HEAD SCREW M4x50mm -- 2 pcs
M4 NYLON INSERT LOCK NUT -- 2 pcs
SWIVEL CLEVIS HORN FAIRING PL4610010 -- 2 sets
HEAVY DUTY HORN BRACKET PL4112400 -- 2 sets
HEAVY DUTY SERVO HORN PL4120300 -- 2 sets
HEAVY DUTY CLEVIS PL4112200 -- 4 sets
13. PUSHROD Ø2.3x170mm w/ Threads (For Rudder) -- 1 pc.
SOCKET HEAD SCREW M4x50mm -- 1 pc.
M4 NYLON INSERT LOCK NUT -- 1 pc.
SWIVEL CLEVIS HORN FAIRING PL4610010 -- 1 set
HEAVY DUTY HORN BRACKET PL4112400 -- 1 set
HEAVY DUTY SERVO HORN PL4120300 -- 1 set
HEAVY DUTY CLEVIS PL4112200 -- 2 set
14. SCREW PM2x18mm -- 12 pcs
WASHER d2xD5mm -- 24 pcs
M2 NYLON INSERT LOCK NUT -- 12 pcs
CLEVIS -- 12 pcs
WIRE Ø1x4200mm -- 1 pc.
FLYING WIRE BRACKET -- 12 pcs
CLIP PIN Ø0.8x23mm -- 6 pcs
EYE SCREW -- 12 pcs
COPPER TUBE d2.5xD3.2x8mm (For Rudder) -- 16 pcs
15. SIDE WINDOWS -- 1 pair
16. LINKAGE CONNECTOR Ø2.1mm w/ set screw -- 1 set
17. PLYWOOD 3x196x304mm (For Fuselage Servos) -- 1 pc.
PLYWOOD 3x10x160mm (For Fuselage Servo Stand) -- 2 pcs
BALSA 10x10x288mm (For Fuselage Servo Stand) -- 2 pcs
SPONGE 10x80x200mm -- 2 pcs
THROTTLE PUSHWIRE D1.2x480mm -- 1 pc.
PLASTIC TUBE d2xD3xd300mm -- 1 pc.
18. PILOT PC101110A -- 1 set
SCREW PWA2x12mm -- 4 pcs
COCKPIT BASE PANEL 3x196x444mm -- 1 pc.
WOOD 10x10x443mm (For Cockpit Base Panel) -- 2 pcs
19. WIND SHIELD -- 1 pc.
SCREW PWA2.3x12mm -- 4 pcs
SILICON GROMMET d1.5x6.5mm (For Wind Shield) -- 4 pcs
M2 NYLON INSERT LOCK NUT -- 2 pcs
DOUBLE-SIDED TAPE 8x1000mm -- 1 pc.
SCREW PM2x14mm -- 2 pcs
WASHER d2xD5mm -- 4 pcs
MOUNTING PLATE 5x15mm -- 2 pcs
20. WING TUBE Ø22x931mm -- 2 pcs
SCREW HM3x30mm -- 2 pcs
SCREW PA3x30mm -- 2 pcs
WASHER d3xD7mm -- 4 pcs
21. SCREW HM4x15mm -- 2 pcs
WASHER d4xD12mm -- 2 pcs
M4 NYLON INSERT LOCK NUT -- 2 pcs
22. DECALS -- 1 set
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P. 3
Main Wing1
Aileron servo2
Pre-glued
Aileron Servo Lead
PM2x12mm PL4120350
1.5mm
PWA2x8mm
M2 Nut
M2 Nut
PM2x8mm
Heavy Duty
Clevis
Heavy Duty Horn Bracket
Heavy Duty Clevis
PA1.7x8mm
PM2x8mm
M4x60mm
Pushrod
Ø2.3x129mm
M2 Nut
M4 Nylon Insert Lock Nut
Bottom View
Bottom View
1.5mm
2
M4 Nylon Insert Lock Nut
2
8
PWA2.3x8mm Screw
M4x60mm Socket Head Screw
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Vertical Fin & Rudder
5
Wing Struts
3
373mm 331mm
174mm
280mm
184mm
260mm
M3x20mm
Main Wing Strut
d4xD12mm Washer
d3xD7mm
Washer
M3 Nylon Insert Lock Nut M4x20mm
Stabilizer & Elevator4
(Stabilizer)
(Main Wing)
BB'
B=B'
Temporary install the main wing, adjust
leveling of the stabilizer to make it as
parallel to the main wing as possible.
Pre-glued
Bottom View
Completed
Completed
3.5mm
Pre-glued
M4x20mm Socket Head Screw
d4xD12mm Washer
d3xD7mm Washer
M3 Nylon Insert Lock Nut
4
4
12
4
M3x20mm Socket Head Screw
8
Ø4x200mm
PWM2.5x12mm Screw
2
PWM2.5x12mm
P. 4
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Main Landing Gear
Front
PA3x14mm
PA4x20mm
HM4x18mm
d4xD9mm
Washer
d4xD12mm
Washer
ALU.PLATE
3x15x77mm
Landing Gear
Front
PM 3x12mm Screw
PA1.7X8mm Screw
d3xD7mm Washer
M3 Nut
8
6
16
8
4
3mmSet Screw
4
D6.1mm Collar
d4 x D12mm Washer
HM4x18mm Screw
2
2
PA 3x14mm Screw
12
d4 x D9mm Washer
2
PA 4x20mm Screw
2
PM2x14mm
d3xD7mm
Washer
M3 Nut
Wire Bracket
Ø6mm
M3x3mm
Set Screw
M3x3mm
Set Screw
PA1.7mmx8mm
Collar
7
8
2.5mm
1.5mm
Aluminum Plate
1.5x10x60mm
Tail Landing Gear
3
2
6
PWA2.5 x 12mm
PA3 x18mm
Spring
2.5mm 1.5mm
Bottom View
PA3x18mm Screw
PWA2.5x12mm Screw
P. 5
Bottom View
Bottom View
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Engine
9
d6xD15mm Washer
M6 Blind Nut
4
4
4
Cowling
10
Please refer to the attached sheet for usage of the transparent
3D template.
First insert the grommet to the cowling then apply screw.
M6x30 SOCKET HEAD SCREW
washer
d6xD15mm
M6 Blind Nut
SOCKET HEAD SCREW
M6x30 mm
P.6
Cowling
Fuselage
d2.5x8.5mm
Silicon Grommet
PA3x12mm
d3xD7mm
Completed
7.2mm
1.5mm
PA3x12mm Screw
d2.5x8.5mm Silicon Grommet
4
4
d3xD7mm Washer
4
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M4 NYLON INSERT LOCK NUT
1
1
M4x50 SOCKET HEAD SCREW
Rudder Pushrod
Elevator Pushrod
Elevator Pushrod
M4x50mm
M4 Nylon Insert
Lock Nut
PM2x8mm
M2 Nut
Heavy Duty
Clevis
Heavy Duty Horn Bracket
PA1.7x8mm
Heavy Duty Horn
Bracket
M2 Nut
Heavy Duty
Clevis
M4x50mm
PM2x8mm
M4 Nylon Insert
Lock Nut
PA1.7x8mm
Pushrod
13
12
Bottom View
Bottom View
PM2x8mm
M2 Nut
Heavy Duty Clevis
1mm
PM2x8mm
M2 Nut
Heavy Duty Clevis
1mm
P. 7
M4 NYLON INSERT LOCK NUT
2
2
M4x50 SOCKET HEAD SCREW
Fuel Tank
11
UP
Completed
1 2 3
Double-sided Tape 40x160mm
Cable Tie
1.5x8x500mm
Fuel Tank
1500cc
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Throttle Pushwire
2mm
3mm
2mm
M2 Nut
14 Flying Wire
Windows
Securely glue the windows to the fuselage.
Window A
Window B
15
Copper Tube
Press down the center
1/3 portion
Throttle Servo.
COMPLETED
1.5mm
P. 8
Completed
Servo Set
16
3x3mm Set Screw
M2 Nut
Linkage Connector
1
1
1
2
2mm Washer
Please refer to the attached sheet for linkage connector installation.
PM2x18mm Screw
12
12
M2 NYLON INSERT LOCK NUT
d2xD5mm Washer
24
M2
PM2x18mm
PM2x18mm
d2.5xD3.2x8mm
3mm
3mm
d2xD5mm
Washer
M2 NYLON INSERT LOCK NUT
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Throttle Servo
Sponge
Throttle Pushrod
D1.2x480mm
Plastic tube
d2xD3x300mm
18
Pilot
Wind Shield
19
PWA 2x12mm Screw
PWA2.3x12mm Screw
d1.5x6.5mm Silicon Grommet
4
M2 NYLON INSERT LOCK NUT
2
PM2x14mm Screw
2
d2 x D5mm Washer
4
4
17 Radio Equipment
Battery
Receiver
lnstall and arrange the servo as shown in the diagram.
Bottom View
4
PC101110A
PWA2x12mm Screw
P. 9
d1 . 5xD6 . 5mm
silicon
Grommet
PWA2.3x12mm
PM2x14mm
M2 Nylon Insert
Lock Nut
d2xD5mm
Washer
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P.10
Main Wing
20
d3 x D7mm Washer
HM3x30mm Screw
2
4
PA3x30mm Screw
2
Wing Tube
D22x931mm
345mm
345mm
70mm
185mm
HM 3x30mm
d3xD7mm
Right
Left
PA 3x30mm d3 x D7mm
Top View
Step 2. Install the right wing to the fuselage by inserting the wing tube (now
attached to the right wing) through the fuselage, then install the left wing.
Step 1. Insert the aluminum wing tube with the pre-drilled hole end into the right wing.
Align the lines marked at the wing root and wing tube and apply the PM3x30mm
machine screw through the pre-drilled hole on top of the wing. ( please confirm the
alignment of the hole by putting a 2.5mm diameter rod through the pre-drilled wing hole
before applying the screw ) The hole on the wing tube is pre-threaded, do not over
tighten the PM 3mm screw, the set up is for future removal of the wing.
Step 3. Make sure the wings are resting against the fuselage tightly. Locate the pre-drilled 2.5mm hole
at top of left wing, and drill along with 2.5mm drill bit until it passes through the wing tube. Apply the
PA3x30mm self-tapping screw.
Note : It is recommended that the wing tube stays with the left wing. Removal of the wings could be
acheived by removing the right wing machine screw, the right wing then the left wing with wing tube.
If removal of wing tube from left wing is also required, it is recommended that instead of applying self-
tapping screw in step 3, you pre-tap with M3 thread cutter and apply M3 machine screw.
2.5mm
2.5mm
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P. 11
Wing Setting
Adjust the wing and fuselage configuration as shown
in the diagrams.
Wing Struts
21
22
A'
A
A = A '
B = B '
C = C '
HM4x15mm
M4 NYLON INSERT LOCK NUT
Washer
d4xD12mm
B B '
CC
'
HM4x15mm Screw
d4x D12mm Washer
2
2
M4 NYLON INSERT LOCK NUT
2
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Important Safety Precautions
# First time flyer should never fly by himself / herself. Assistance from experienced flyer is
absolutely necessary.
# Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly
pre-adjusted aircraft.
# 1/3 CLIPPED WING CUB is specially designed to be powered by 80c.c.gasoline engine,
using a more powerful engine does not mean better performance. In fact, over powered
engine may cause severe damage and injuries.
# Make sure the air field is spacious, never fly the plane too close to people and never get
too close to a running propeller.
# If you find wrinkles on the covering as a result of weather changes, you can use hot iron
to remove the wrinkles. Please begin with lower temperature setting and gradually raise
the temperature until the wrinkles are gone. Too hot an iron may damage the covering.
# Check and re-tighten up all factory assembled screws, use thread locker if necessary.
23 Control Throws Adjust the control throws as shown in
the diagram. These throws are good for
general flying. You can adjust according
to your personal preference.
Aileron
40mm
Elevator
50mm
Rudder
65mm
24 C
. G .The ideal C.G. position is 150mm(5.9in)behind the leading edge measured at where
the wing meets the fuselage. In order to obtain the C.G.specified,add weight to the
fuselage or move the battery position. Check the C.G. before flying.
65mm
50mm
40mm
150mm
5.9in
Warning!
P.12
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P.13
LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that
the linkage connector can rotate freely.
Drill 2mm hole at servo horn.
Insert linkage connector
into servo horn.
Make sure shoulder of
screw is cleared from
servo horn.
Add washer to reduce
play if necessary.
Shoulder
Tighten up the round nut
against the shoulder. Apply
CA or permanent thread
locker.
Product Registration Form (US Customers)
We would like to share with you any relevant information regarding your model, including
product news and free upgrade parts when applicable. Please fill in the following and send to
AirBorne Models, 2403 Research Drive, Livermore, CA 94550 USA.
1. Name:______________________________________________
2. Address:____________________________________________
3. Phone #:____________________ E-mail:__________________
4. Model:______________________________________________
Wing QC#__________ Fuselage QC# _______________________
(QC numbers are stamped on wing and fuselage)
5. Date of Purchase:_____________________________________
6. Store Name: _________________________________________
Please call AirBorne Models at 925 371 0922 for any assistance in filling this form.
Thank you very much for purchasing our product.
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This transparent 3D template
is used for position guidance
of the actual cutting of the
pre-painted cowling.
Usage of the transparent 3D template
Simply cut the transparent 3D template to fit your engine and
exhaust pipe, then slide onto the actual cowling and use as
template to mark the openings required for final cutting.
1 2
3 4
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