TWM WORLD STAR 40 F User manual

Wing Span
Wing Area
Flying Weight
Fuselage Length
67 in / 1700mm
733 sq in / 47.3 sq dm
5.5-6.2 lbs / 2500-2800g
53 in / 1350mm
Warning ! This model is not a toy.
It is designed for maximum performance. Please seek advice if one is not familiar with this kind
of engine powered precision model. Operating this model without prior preparation may cause
injuries. Remember, safety is the most important thing. Always keep this instruction manual at
hand for quick reference.
0.40 cu.in. displacement 2-stroke
0.52 cu.in. displacement 4-stroke
-0.46
* Specifications are subject to change without notice.*
Specifications
E
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A
INSTRUCTION MANUAL
Requires: 4-channel w/ standard servosradio 5
ALMOST-READY-TO-FLY (ARF) SERIES
MADE IN CHINA
FACTORY PRE-FABRICATED
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INDEX
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
P. 1
P. 2
P. 3 - 11
P. 11
BEFORE YOU BEGIN
Read through the manual before you begin, so you will have an overall idea of what to do.
Symbols used throughout this instruction manual comprise of the following : -
Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT
and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you
find to be defective after the gluing process may be difficult to remove for warranty replacement. The
manufacturer will replace any defective parts, but will not extend to the parts that are good before
gluing to defective parts during assembly. Warranty will not cover any parts modified by customer.
1
2
3
P.1
Do not overlook this symbol!
Cut off shaded portion.
Peel off shaded portion
covering film.
Pay close attention here!
Pierce the shaded portion
covering film.
Must be purchased separately!
Drill holes with the specified
diameter (here: 3mm).
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Apply epoxy glue.
Apply thread locker
Warning!
3mm
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Parts List
P.2
TOUGHLON STL100 WHITE
TOUGHLON 331 CUB YELLOW
LIGHTEX SGX201 BLACK
LIGHTEX SGX251 SKY BLUE
LIGHTEX SGX312 BRIGHTE RED
LIGHTEX SGX331 CUB YELLOW
LIGHTEX SGX350 CORSAIR BLUE
STL
COVERING:
1. MAIN WING -- 1 pair
2. WING TUBE Ø16x296mm -- 1 pc.
3. SCREW PB2x16mm -- 4 pcs
RING Ø2.6mm -- 2 pcs
CLEVIS (L) PL4112103 -- 4 pcs
STRAPER (L) PL4112102 -- 3 pcs
FUEL TUBE Ø6x5mm -- 7 pcs
HORN (L) PL4113101 -- 2 sets
PUSHROD Ø1.8x105mm w/ Threads (For Aileron) -- 2 pcs
PUSHROD Ø1.8x100mm (For Flap) -- 1 set
PLYWOOD 3x10x21mm (For Aileron Servo) -- 2 pcs
4. FUSELAGE -- 1 pc.
STABILIZER & ELEVATOR -- 1 set
5. SCREW PM3x50mm -- 1 pc.
SCREW PM3x45mm -- 1 pc.
WASHER d3xD12mm -- 2 pcs
VERTICAL FIN & RUDDER -- 1 set
6. TAIL LANDING GEAR -- 1 set
SCREW PWA2.3x12mm -- 2 pcs
PLATE 5x15mm -- 1 pc.
7. FUEL TANK 380cc -- 1 set
CABLE TIE (For Fuel Tank) 1.5x5x400mm -- 1 pc.
DOUBLE-SIDED TAPE 40x100mm -- 1 pc.
8. ENGINE MOUNT PL5111030 -- 1 set
SOCKET HEAD SCREW M3x25 -- 4 pcs
WASHER d3xD7mm -- 4 pcs
9. FRONT LANDING GEAR -- 1 set
FRONT WHEEL Ø65mm -- 1 pc.
STEERING ARM Ø4.1mm -- 1 set
WOOD 6x6x18mm (For Front Landing Gear) -- 1 pc.
COLLAR Ø4.1mm w/ set screw -- 4 sets
10. MAIN LANDING GEAR -- 1 set
SCREW PA3x12mm -- 4 pcs
PLATE 12x20mm -- 2 pcs
11. MAIN WHEEL Ø65mm -- 2 pcs
COLLAR Ø4.1mm w/ set screw -- 4 sets
12. SOCKET HEAD SCREW M3x25mm -- 4 pcs
WASHER d3xD7mm -- 8 pcs
M3 NUT -- 8 pcs
SPINNER Ø57mm PL2111057 -- 1 set
ALUMINUM PLATE 1mm -- 1 pc.
SCREW PM2x10mm -- 4 pcs
WASHER d2xD5mm -- 4 pcs
M2 NUT -- 4 pcs
THROTTLE PUSHWIRE Ø1.2x500mm -- 1 pc.
PLASTIC TUBE d2xD3x350mm -- 1 pc.
13. SCREW PB2x12mm -- 2 pcs
HORN (L) PL4113101 -- 1 set
CLEVIS (L) PL4112103 -- 1 pc.
FUEL TUBE Ø6x5mm -- 1 pc.
PUSHROD Ø1.8x765mm w/ Threads (For Rudder) -- 1 pc.
14. SCREW PB2x12mm -- 2 pcs
HORN (L) PL4113101 -- 1 set
CLEVIS (L) PL4112103 -- 1 pc.
FUEL TUBE Ø6x5mm -- 1 pc.
PUSHROD Ø1.8x755mm w/ Threads (For Elevator) -- 1 pc.
15. LINKAGE CONNECTOR Ø2.1mm -- 2 sets
16. PLYWOOD 3x40x87mm (For Throttle) -- 1 pc.
BALSA 7x7x40mm (For Throttle Servo Stand) --2 pcs
FUEL TUBE Ø6x5mm -- 2 pcs
STRAPER (L) PL4112102 -- 2 pcs
FRONT WHEEL PUSHWIRE Ø1.2x450mm -- 1 pc.
PLASTIC TUBE d2xD3x380mm -- 1 pc.
PLYWOOD 3x85.4x95mm (For Fuselage) -- 1 pc.
PLYWOOD 3x10x21mm (For Fuselage Servo) -- 2 pcs
BALSA 6x6x92mm (For Fuselage Servo Stand) -- 2 pcs
17. SPONGE 60x70x90mm -- 1 pc.
18. SCREW HM4x30mm -- 2 pcs
WASHER d4xD15mm -- 2 pcs
PLYWOOD 2x25x115mm (Wing Protection) --1 pc.
19. CANOPY -- 1 pc.
SILICON GROMMET d1.5xD6.5mm -- 4 pcs
SCREW PWA2.3x8mm -- 4 pcs
20. DECALS:A113FDEC -- 1 set
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P.3
1
Aileron Servo
3
Main Wing
2
Main Wing
Wing Tube
Ø16x296mm
Completed
This step is for one-piece aileron.
You may follow step 3a if you want to use flaps.
1mm
Ring
Plywood
3 x 10 x 21mm
1.5mm
Pre-glued
Straper
Fuel Tube
Ø6x5mm
Clevis
Ring
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Aileron & Flap Servo
3a
PB2x16mm Screw
Straper
PB 2x16mm Fuel Tube
Ø6x5mm
Clevis
Ø1.8x105mm
Horn
If you want to use flaps, please follow this step.
320mm
Completed
Peel off shaded portion
covering film.
Completed
P.4
320mm
1.5mm
1.5mm
1.5mm
Clevis
Ring
Straper
Fuel Tube
Ø6x5mm
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P.5
Stabilizer & Elevator
4
Bottom View
Vertical Fin & Rudder
5
Tail Landing Gear
6If you
this step and 10B.
want a tail dragger landing gear, follow
PM3x45mm Screw
d3x12mm Washer
PM3x50mm Screw
1
1
2
d3x12mm Washer
PM3x45mm
PM3x50mm
PWA2.3x12mm Screw PWA2.3x12mm
Plate 5x15mm
Use thread locker when tightening
screws. Don't use excessive force
as you are dealing with balsa.
Pre-glued
Pre-glued
1mm
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P.6
Front Landing Gear
9
4 . 1 m m C o l l a r
4
Engine Mount PL5111030
4
4
M3 x 25mm Socket Head Screw
d 3 x D 7 m m Wa s h e r
M3 x 25mm
Socket Head Screw
d 3 x D 7 m m
Blind nuts are off-centered to keep
the spinner at the fuselage axis.
Apply thread locker to screws.
Engine Mount
8
Fuel Tank
7
Bottom View
3mm Set Screw
4.1mm Collar 3mm Set Screw
Completed
Wheel Ø65mm
3mm Set Screw
4.1mm Collar
Front View
6x6x18mm Wood
If you
this step and 10A.
want a tricycle landing gear, follow
4.1mm Collar
12
3
CABLE TIE
1.5x5x400mm
DOUBLE-SIDED TAPE
40x100mm
Fuel Tank
380cc
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P.7
10
Engine
12
Main Landing Gear
PA3x12mm Screw
11 Main Wheels
4.1mm Collar
3mm Set Screw
4.1mm Collar
104mm
4.1in.
Spinner
Ø57mm
Installed Engine Position
d3xD7mm
Washer
d3xD7mm
Washer
M3 Nut
Throttle Pushwire
Plastic tube
10A
10B
M3x25mm
Aluminum Plate 1mm
PM2x10mm
d2xD5mm Washer
Spinner
Ø57mm
M2 NUT
Completed
PM2x10mm Screw
(Tail dragger landing gear)
(Tricycle landing gear)
M3x25mm Socket Head Screw
2mm
3.2mm
d2xD5mm Washer
d3xD7mm Washer
PA3x12mm
PA3x12mm
For No.10A
For No.10B
Fr ont
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P.8
PB2x12mm
Rudder Pushrod
Ø1.8x765mm
2mm
Horn
Bottom View
PB2x12mm
2mm
Horn
Elevator Pushrod
Ø1.8x755mm
Rudder Pushrod
13
Ø1mm pilot holes for World Models
horn are pre-drilled. Please look
for pin-hole marks at under side of
control surfaces.
Elevator Pushrod
14
Ø1mm pilot holes for World Models
horn are pre-drilled. Please look for
pin-hole marks at under side of
control surfaces.
Servo Set
15
3 x 3mm Set Screw
Linkage Connector
M2 Nut
2mm Washer
1
1
1
2
Please refer to attached sheet for linkage connector installation.
Included with the radio Set.
Throttle Pushwire
3x3mm Set Screw
Throttle Servo.
2mm
2mm
Washer
M2 Nut
2mm
Washer
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P.9
18 Main Wing
d4xD15mm Washer
HM4x30mm
d4xD15mm
Washer
Wing Protection
2x25x115mm
Install Sponge for inserting Battery and Receiver.
PLYWOOD
3x40x90mm
Throttle Servo
Elevator Servo
Elevator Pushrod
Rudder Pushrod
Rudder Servo
17 Radio Equipment
Throttle
Pushwire
Fuel Tank
380cc
Battery Receiver
SPONGE
Servos
16
Front
PLYWOOD
3x40x87mm
Throttle Pushwire
Ø1.2x500mm
Plastic Tube
d2xD3x380mm
BALSA
7x7x40mm
Front Wheel Pushwire Ø1.2x450mm
Plastic Tube d2xD3x380mm
Fuel Tube Ø6x5mm
Straper
Rudder Pushrod
Elevator Pushrod
BALSA
7x7x40mm
3x85.4x95mm
PLYWOOD
3x10x21mm
BALSA
6x6x92mm
Charge Receptacles
KP0041300
HM4x30mm Screw
4mm
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P.10
Wing Setting
20
Canopy
19
PWA2.3x8mm Screw
d1.5xD6.5mm Silicon Grommet
Silicon Grommet
d1.5xD6.5mm
21 Control Throws
Rudder
Elevator
Flap
Aileron
21mm
6mm
21mm
14mm
14mm
6mm
6mm
Adjust the control throws as shown in the diagram.
These throws are good for general flying. You can
adjust according to your personal preference.
Adjust the wing and fuselage configuration as
shown in the diagrams.
1mm PWA2.3x8mm
1mm
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P.11
C.G.
22
90mm
3.54in. C.G.
The ideal C.G. position is 90mm (3.54 in.)
behind the leading edge measured at
where the wing meets the fuselage. In
order to obtain the C.G. specified, add
weight to the fuselage or move the battery
position. Check the C.G. before flying.
# First time flyer should never fly by himself / herself. Assistance from experienced
flyer is absolutely necessary.
# Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly
pre-adjusted aircraft.
# is specially designed to be powered by 2 .46 or
engine, using a more powerful engine does not mean better performance. In fact,
over powered engine may cause severe damage and injuries.
# Make sure the air field is spacious, never fly the plane too close to people and never
get too close to a running propeller.
# If you find wrinkles on the covering as a result of weather changes, you can use hot
iron to remove the wrinkles. Please begin with lower temperature setting and
gradually raise the temperature until the wrinkles are gone. Too hot an iron may
damage the covering. Don't use hot iron near the seams or edges, hot iron will
melt the glue and shrink the covering at the same time, causing the seams to pull away.
# Check and re-tighten up all factory assembled screws, use thread locker if necessary.
c 0.40-0 4c 0.52
Important Safety Precautions
Warning!
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LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that
the linkage connector can rotate freely.
Drill 2mm hole at servo horn.
Insert linkage connector
into servo horn.
Make sure shoulder of
screw is cleared from
servo horn.
Add washer to reduce
play if necessary.
Shoulder
Tighten up the round nut
against the shoulder. Apply
CA or permanent thread
locker.
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Product Registration Form (US Customers)
We would like to share with you any relevant information regarding your model, including
product news and free upgrade parts when applicable. Please fill in the following and send to
AirBorne Models, 4749-K, Bennett Drive, Livermore, CA 94551 USA.
1. Name:
2. Address:
3. Phone #: E-mail:
4. Model:
Wing QC# Fuselage QC#
(QC numbers are stamped on wing and fuselage)
5. Date of Purchase:
6. Store Name:
Please call AirBorne Models at 925 371 0922 for any assistance in filling this form.
Thank you very much for purchasing our product.
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Optional Parts
( ACCESSORIES)
180mm Extension For Park Flyer
KW0011800 180mm 1 set
Code No. Size Package
Fuel Filler
PL8110030 15 x 22 x 49mm 1 x 1 pc
Code No. Size Package
Charge Receptacles
KP0041300
Code No. Size Package
Field Stand
MS9111430 600 x 240 x 310mm 1 pc
Code No. Size Package
180mm Y-Cord For Park Flyer
KW0021800 180mm 1 pc
Code No. Size Package
For park flyers of small electric models
Clevis Wrench
PL8210010 1 set
Code No. Size Package
Small Clevis Large Clevis
Special tool for clevis installation.
Suitable for standard and small
(EP) clevis.
Standard Servo
Code No SV4031
0.14 sec / 60° @6.0V
Torque : 3.2kg.cm / 44.8 oz - in @4.8V
4.1kg.cm / 57.4 oz - in @6.0V
Size : 40.6 x 20 x 37mm /
1.60 x 0.79 x 1.46 in
Weight : 39.4 g / 1.39 oz
Speed : 0.17 sec / 60° @4.8V
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