TWM Super Chipmunk-90 RF User manual

0.60-0.75 cu. in. displacement 2-stroke
Wing Span
Wing Area
Flying Weight
Fuselage Length
64.0 in / 1620 mm
682 sq in / 44.0 sq dm
7 lbs / 3300 g
53.0 in / 1340 mm
Warning !This model is not a toy.
It is designed for maximum performance. Please seek advice if one is not familiar with this kind
of engine powered precision model. Operating this model without prior preparation may cause
injuries. Remember, safety is the most important thing. Always keep this instruction manual at
hand for quick reference.
* Specifications are subject to change without notice.*
Specifications
Super Chipmunk-90 RF
INSTRUCTION MANUAL
Requires: 5-channel radio w/ 6 standard servos
(Optional inboard flap)
0.91 cu. in. displacement 4-stroke
FACTORY PRE-FABRICATED
ALMOST-READY-TO-FLY (ARF) SERIES
MADE IN CHINA
E
A
D
R
-
Y
T -
T
S
O
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F
M
L
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A
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Super Chipmunk-90 RF
P.1
Apply thread locker
Apply epoxy glue.
Pierce the shaded portion
covering film.
Apply instant glue
(C.A.glue, super glue.)
Ensure smooth non-bindin g
movement while assembling .
Do not overlook this symbol !
P. 3 -11
Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT
and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you
find to be defective after the gluing process may be difficult to remove for warranty replacement. The
manufacturer will replace any defective parts, but will not extend to the parts that are good before
gluing to defective parts during assembly. Warranty will not cover any parts modified by customer.
INDEX
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
P. 1
P. 2
P.11
BEFORE YOU BEGIN
Read through the manual before you begin, so you will have an overall idea of what to do.
Symbols used throughout this instruction manual comprise of the following : -
1
2
3
Assemble left and right
sides the same way.
Peel off shaded portion
covering film.
Drill holes with the specified
diameter (here: 3mm) .
Pay close attention here!
Cut off shaded portion.
Must be purchased separately !
Warning!
3mm
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Parts List
TOUGHLON:--
TOUGHLON STL 100 WHITE
TOUGHLON STL 312 BRIGHT RED
TOUGHLON STL 350 CORSAIR BLUE
TOUGHLON STL 004RWIG
TOUGHLON STL 004RFU
S
P.2
1. MAIN WING -- 1 pair
2. MAIN LANDING GEAR -- 1 pair
MOUNTING PLATE 12x20mm -- 4 pcs
SCREW PA2.6x10mm -- 8 pcs
SCREW PM2x8mm -- 8 pcs
MAIN LANDING GEAR COVER -- 2 sets
WASHER 2mm -- 16 pcs
M2 NUT -- 8 pcs
3. SCREW PA2.6x10mm -- 4 pcs
COLLAR Ø4.1mm set/ screw -- 4 sets
WHEEL Ø76mm -- 2 pcs
WHEEL PANTS -- 1 pair
MOUNTING PLATE 12x20mm -- 2 pcs
4. SCREW PWA2x8mm -- 8 pcs
SERVO MOUNTING PANEL (For Aileron) PL5310000 -- 1 pair
5. SCREW PB2x16mm -- 2 pcs
SCREW PB2x20mm -- 4 pcs
FUEL TUBE Ø6x5mm -- 4 pcs
STRAPER PL4112102 -- 2 pcs
CLEVIS PL4112103 -- 2 pcs
TRI-HORN M3x9mm (L) (For Aileron Servo) PL4111131 -- 2 sets
PUSHROD Ø1.8x100mm w/ Threads (For Aileron) -- 2 pcs
6. WING JOINER 9x24x223mm -- 1 pc.
7. RING Ø2.6mm PL4112026 -- 2 pcs
8. STRAPER PL4112102 -- 1 pc.
CLEVIS PL4112103 -- 2 pcs
FUEL TUBE Ø6x5mm -- 3 pcs
Y-TYPE PUSHROD Ø1.8x126mm w/ Threads (For Flap) -- 1 pc.
9. STABILIZER & ELEVATOR -- 1 set
FUSELAGE -- 1 pc.
10. VERTICAL FIN & RUDDER -- 1 set
TAIL LANDING GEAR -- 1 set
SCREW PA3x12mm -- 2 pcs
COLLAR Ø2.1mm set/ screw -- 1 set
WHEEL Ø23mm -- 1 pc.
BALSA 8x20x247.5mm -- 1 pc.
11. FUEL TANK 380cc PL1111380 -- 1 set
CABLE TIE (For Fuel Tank) 1.5x5x400mm -- 1 pc.
DOUBLE-SIDED TAPE 40x100mm -- 1 pc.
12. ENGINE MOUNT PL5111070 -- 1 set
SOCKET HEAD SCREW M4x25mm -- 4 pcs
WASHER d4xD9mm -- 4 pcs
13. SOCKET HEAD SCREW M4x30mm -- 4 pcs
WASHER d4xD9mm -- 8 pcs
M4 NUT -- 8 pcs
SPINNER Ø57mm PL2111057 -- 1 pc.
THROTTLE PUSHWIRE Ø1.2x440mm -- 1 pc.
PLASTIC TUBE d2xD3x250mm -- 1 set
14. COWLING -- 1 pc.
TRANSPARENT 3D TEMPLATE -- 1 pc.
SCREW PWA2.6x12mm -- 6 pcs
SILICON GROMMET d1.5xD6.5mm -- 6 pcs
15. SCREW PB2x16mm -- 6 pcs
TRI-HOR M3x22mm (L) (For Elevator) PL4111251 -- 2 sets
FUEL TUBE Ø6x5mm -- 2 pcs
CLEVIS -- 2 pcs
PUSHROD 1.8x625mm w/ Threads (For Elevator) -- 2 pcs
16. FUEL TUBE Ø6x5mm -- 1 pc.
CLEVIS PL4112103 -- 1 pc.
SCREW PB2x16mm -- 3 pcs
TRI-HORN 3x14mm (For Rudder) PL4111185 -- 1 set
PUSHROD Ø1.8x635mm w/ Threads (For Rudder) -- 1 pc.
17. LINKAGE CONNECTOR Ø2.1mm -- 1 set
18. STRAPER PL4112102 -- 2 pcs
FUEL TUBE Ø6x5mm -- 2 pcs
SPONGE 60x70x115mm (For Radio Equipment) -- 1 pc.
PUSHROD CONNECTOR PL4410010 (For Elevator) -- 1 set
PUSHROD Ø1.8x60mm (For Elevator) -- 1 pc.
PLYWOOD 6x107x132mm -- 1 pc.
BALSA 8x8x154mm -- 2 pcs
PLYWOOD 3x5x153.5mm -- 2 pcs
19. CANOPY -- 1 pc.
PILOT PC001085A -- 1 set
SCREW PWA2.3x8mm -- 4 pcs
SILICON GROMMET d1.5xD6.5mm -- 4 pcs
20. SCREW HM4x35mm -- 2 pcs
WASHER d4xD15mm -- 2 pcs
21. DECALS A004RFDEC-- 1 set
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P.3
Aileron Servo Lead
1
Main Landing Gear
2
Aileron
PA2.6x10mm Screw
Bottom View
Pre-glued
Bottom View
1mm
8
8
16
8
PM2x8mm Screw
2mm Washer
2mm Nut
PA2.6x10mm
PM2x8mm
Main Landing Gear Cover
Landing Gear
3
3mm Set Screw
PA2.6x10mm
4.1mm Collar
Wheel Ø76mm
2mm Nut
2mm Washer
PA2.6x10mm Screw
4
4
4
3mm Set Screw
4.1mm Collar
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Wing joiner
9x24x223mm
Aileron Servo
4
5Aileron Servo
PWA2 x 8mm Screw
8
PB2x16mm Screw
2
PB2x20mm Screw
4
Ø1mm pilot holes for World Models tri-horn
pre-drilled.Please look for pin-hole marks
at under side of control surfaces.
P.4
2mm
1mm
PWA2x8mm
PB2x20mm
PB2x16mm
PB2x20mm
Fuel Tube
Tri-Horn
M3x9mm
Please dry fit wing joiner into left and right wing to make sure they fit with the proper
dihedral angle, mark the wing joiner if necessary. Apply epoxy glue to both sides of
all surfaces in contact. Use a stick to apply the glue to inner side of wing joiner sleeve,
and apply the glue to wing joiner before putting them together. Wing joiner not glued
properly will lead to wing failure and plane crash.
6Main Wing
For Flap Servo
Lead to Aileron Servo
Straper
Fuel Tube
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Temporary install the main wing,
adjust leveling of the stabilizer to
make it as parallel to the main
wing as possible.
(Stabilizer)
(Main Wing)
B B'
B=B'
P.5
Flap Servo
7
1.5mm
Straper
Clevis
Fuel Tube
Ring
Flap Servo
8
Pre-glued
Stabilizer & Elevator
9
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A
AA
A
=
Vertical Fin / Rudder
2
2
2
Pre-glued
Fuel Tank
Engine Mount
Engine Mount
PL5111070
10
11
12
Fuel Tank
380cc
P.6
Vertical Fin & Rudder
10
2mm
Pre-glued
PA3x12mm Screw
3mm Set Screw
2.1mm Collar
PA3x12mm
2.1mm Collar
3mm Set Screw
Up
Fuel Tank
11
!
Blind nuts are off-centered to keep
the spinner at the fuselage axis.
Apply thread locker to screws.
Engine Mount
12
4
d4xD9mm Washer
M4x25mm Socket Head Screw
4
M4x25mm Socket Head Screw
d4xD9mm
Washer
CABLE TIE
1.5x5x400mm
DOUBLE-SIDED TAPE
40x100mm
21
3
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P.7
4mm
M4x30mm Screw
d4xD9mm Washer
M4 Nut
13 Engine
118mm
4.65in.
Spinner
Ø57mm
Installed Engine Position
Fire
Wall
M4x30mm
Cowling
14
PWA2.6x12mm Screw
d1.5xD6.5mm Silicon Grommet
1mm
PWA2.6x12mm
d1.5xD6.5mm
Silicon Grommet
6
6
Elevator Pushrod
15
PB2x16mm Screw
6
Tri-Horn
M3x22mm
Fuel Tube
Clevis
Ø1mm pilot holes for World Models tri-horn
are pre-drilled. Please look for pin-hole
marks at under side of control surfaces.
PB2x16mm
Please refer to the attached sheet for
usage of the transparent 3D template.
First insert the grommet to
the cowling then apply screw.
M4 Nut
d4xD9mm Washer
Elevator Tri-horn
d4xD9mm Washer
Fuselage
Cowling
PWA2.6 x 12 mm
d1.5 x D6.5 mm
Silicon Grommet
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P.8
Rudder Pushrod
16
PB2x16mm Screw
6
Ø1mm pilot holes for World Models tri-horn
are pre-drilled. Please look for pin-hole
marks at under side of control surfaces.
Servo Set
17
1
1
3x3mm Set Screw
Linkage Connector
M2 Nut
2mm Washer
1
2
Please refer to the attached sheet for linkage connector installation.
Throttle Pushwire
3mm
Throttle Servo.
2mm
2mm
Washer
M2 Nut
2mm
Washer
Radio Equipment
18 Install and arrange the servo as shown in the diagram.
Fuel
Tank
320cc
Throttle Servo
Rudder Servo
Bottom View Elevator Servo
Elevator Servo
Pushrod
Connector
J2(Pushrod Ø1.8x625)
J1(Pushrod Ø1.8x60) J1
J2
KM2x8mm
M2 Nut
Elevator Pushrod
Ø1.8x60mm
Battery Receiver
Sponge
Tri-Horn
M3x14mm
Fuel Tube
PB2x16mm
Balsa
8x8x154mm
Plywood
6x105x132mm
Straper
Fuel Tube
Ø6x5mm
Plywood
3x5x153.3mm
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P.9
Canopy
19
d1.5 x D6.5mm Silicon Grommet
PWA2.3 X 8mm Screw
4
4
PWA2.3 X 8mm Screw
PWA2.3 X 8mm Screw
d1.5 x D6.5mm Silicon Grommet
Main Wing
20
HM4x35mm Screw
d4xD15mm Washer
2
2
HM4x35mm
d4xD15mm
Washer
PC001085A
Wing Setting
21 Adjust the wing and fuselage configuration as shown in the diagrams.
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P.10
Control Throws
22 Adjust the control throws as shown in the
diagram. Throws are good for general
flying. You can adjust according to your
personal preference.
Elevator
Rudder
13mm
13mm
20mm
50mm
50mm
25mm
25mm
Flap Wing Top
Aileron
23 C.G. The ideal C.G. position is 105mm (4.13in)behind
the leading edge measured at where the wing
meets the fuselage. In order to obtain the C.G.
specified, add weight to the fuselage or move
the battery position. Check the C.G. before
flying.
C.G.
105mm
4.13in.
Important Safety Precautions
Warning!
# F i rs t t i m e f l y er sh o u l d n ev e r f l y b y h i m se l f / h e r s el f . Ass i s t an c e f r o m e x pe r i e n ce d
f l ye r i s a b s o l ut e l y n e ces s a r y.
# P r e- f l i g ht ad j u s t me n t m u s t b e d on e b e f o r e f ly i n g , i t i s v er y d a n g e ro u s t o f l y a b a d ly
p r e- a d j u st e d a i r c ra f t .
# i s s pe c i a l ly de s i g n ed to be po w e r ed by 2C 0. 6 0 - 0 .7 5 o r 4C 0 .9 1
e ngi n e , u s in g a m o r e p ow e r f ul en g i n e d o es no t m e a n b e tte r p e r f or m a n c e. In fa c t ,
over powered engine may cause severe damage and injuries.
# M a ke su r e t h e a i r f iel d i s s p a c io u s , n e v er fl y t h e p l a ne to o c l o s e t o p eo p l e a n d n e ve r
g e t t oo cl o s e t o a r u n ni n g p r o p el l e r.
# I f y o u f in d w r i n k le s o n t h e c o v er i n g a s a r e s ult o f w e a t h er ch a n g e s, yo u c a n u s e h o t
i ron t o r e m o v e t he wr i n k l es . P l e a se be g i n w i t h l ow e r t e m per a t u re se t t i n g a nd
g rad u a l ly ra i s e th e t e m p e ra t u r e u nt i l t h e w r i nk l e s a r e g o ne . To o h o t a n i r on ma y
d ama g e t h e c o ve r i n g . D on ' t u s e h o t i ro n n e a r t h e s eam s o r e d g e s, ho t i r o n w i ll
m e lt th e g l u e a n d s hri n k t h e c o ve r i n g a t t h e sa m e t i m e , c au s i n g t h e se a m s t o p u l l a wa y.
# C h ec k a n d r e - t ig h t e n u p a ll fa c t o r y a ss e m b l ed sc r e w s , use t h r e a d l oc k e r i f n e c es s a r y.
Super Chipmunk-90 RF
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P.11
A004RFPO25341012
Product Registration Form (US Customers)
We would like to share with you any relevant information regarding your model, including
product news and free upgrade parts when applicable. Please fill in the following and send to
AirBorne Models, 4749-K, Bennett Drive, Livermore, CA 94551 USA.
1. Name:
2. Address:
3. Phone #: E-mail:
4. Model:
Wing QC# Fuselage QC#
(QC numbers are stamped on wing and fuselage)
5. Date of Purchase:
6. Store Name:
Please call AirBorne Models at 925 371 0922 for any assistance in filling this form.
Thank you very much for purchasing our product.
LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that
the linkage connector can rotate freely.
Drill 2mm hole at servo horn.
Insert linkage connector
into servo horn.
Make sure shoulder of
screw is cleared from
servo horn.
Add washer to reduce
play if necessary.
Shoulder
Tighten up the round nut
against the shoulder. Apply
CA or permanent thread
locker.
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12
34
Usage of the transparent 3D template
This transparent 3D template
is used for position guidance
of the actual cutting of the
pre-painted cowling.
Simply cut the transparent 3D template to fit your engine and
exhaust pipe, then slide onto the actual cowling and use as
template to mark the openings required for final cutting.
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Code No.Size Package
Code No.Size Package
Code No.Size Package
Code No.Size Package
Code No.Size Package
Code No.Size Package
KP0041300
Special tool for clevis installation.
Suitable for standard and small
(EP)clevis.
Large Clevis
Small Clevis
180mm Extension
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MS9111450 600 x 240 x 350 1 pc
Code No.Size Package
SV2031 1 set
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