Two Brothers Racing TARMAC User manual

IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied
motorcycle technician. If you have any doubts as to your ability to
install this performance part, please consult with your local motorcycle
dealer. Read all instructions rst before starting installation. Make
sure the motorcycle and exhaust system are completely cool before
starting the installation. Also, make sure the bike is secure on a
centerstand or ideally a service lift during installation. Be sure to save
all stock components for possible use later.
Installation Instructions
1. Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on a centerstand or
ideally a service lift.
2. Remove OEM exhaust assembly.
3. Remove gasket between header pipe and cyclinder head. This
gasket will be used with the TBR header.
4. Install TBR mounting bracking using the supplied 8x20mm
socket head cap screws.
5. Install TBR Header pipe using the OEM gasket between
header pipe and cylinder head, use OEM bolts.
6. Use a small amount of high temp silicone at slip-t joint of
pipe adaptor. Apply thin layer of anti-seize to slip t outlet and
install into Tarmac inlet.
Honda Ruckus
Tarmac Full Exhaust System
Part # 005-3990105-T
Parts List
Qty. Description Part Number
1 TarmacMuferCanister 005-305-10
1 Header 005-39901H
1 Bracket 005-245-B
1 Adaptor 005-399-21
1 Flange 005-30-15
2 Springs 005-S80
1 HeadScrew 005-FB816
2 SocketHeadCapScrew 005-SH820
1 FlangeNut 005-FN8
1 Anti-Seize 031-P09175
1 SpringPuller 005-SP

Care & Cleaning / Warranty
Care&CleaningStainlessHeaderSystem:CarbonFiberMufers:Aluminum
Mufers:
Warranty Information
Two Brothers Racing products are intended for closed course competition purposes only,
and therefore are sold “as is” without warranty. Two Brothers Racing specifically dis-
claims any warranties of merchantability or fitness for a particular purpose and disclaims
all responsibility for consequential and incidental damages or any other losses arising
from the use of these products or parts.
Honda Ruckus
Tarmac Full Exhaust System
Part # 005-3990105-T
7. Attach Tarmac mufer to TBR headpipe using supplied hook
springs.
8. Attach Tarmac mufer to TBR mounting bracket using
supplied bolt and nut.
9. Attach fender to mounting bracket with the OEM bolt.
10. Double check your work.
11. Before you run the bike, clean off all ngerprints and dirt, as
any oily residue will etch the metal and become somewhat
permanent when the system gets hot. Run the bike and enjoy.
It is normal for some white smoke to appear the rst time you
start the bike. This is packing/manufacturing oil from inside
the pipe burning off. Check for gaps or leaks. If you nd a
leak, a little high temperature silicon sealant should x it. After
50 to 100 miles, recheck all fasteners for tightness.
Installation Instructions
Qty. Description Part Number
1 TarmacMuferCanister 005-305-10
1 Header 005-39901H
1 Bracket 005-245-B
1 Adaptor 005-399-21
1 Flange 005-30-15
2 Springs 005-S80
1 HeadScrew 005-FB816
2 SocketHeadCapScrew 005-SH820
1 FlangeNut 005-FN8
1 Anti-Seize 031-P09175
1 SpringPuller 005-SP