Ultraflex B 310 Manual

SINGLELEVER CONTROL
Installationandmaintenancemanual
R
B310
ITALIANO
(Dr./Dis./Des.n°25975/a13/02/2015)
ENGLISHITALIANOFRANÇAIS
PARTNER
I
UK F
page. 2 pag.21 page. 41

DearCustomer,
We wouldliketo thankyoufor choosingan ULTRAFLEX product.
ULTRAFLEX hasbeenaleader insteeringsystemsforpleasureandprofessionalboatsfor manyyears.
ULTRAFLEX productionissinceeversynonimousof reliabilityandsafety.
All ULTRAFLEX productsare designedandmanufacturedtoensurethebestperformance.
To ensure yoursafety andto maintainahighquality level, ULTRAFLEX productsare guaranteedonlyif
theyareusedwithoriginalspareparts.
ULTRAFLEX and UFLEX QualityManagementSystemsare certifiedCISQ-IQNet bytheItalianShipping
Registry(RINA),inconformitywiththeUNIENISO9001:2008 rule. ULTRAFLEX certificationNo.6669/02/S
(former420/96). UFLEX certificationNo.8875/03/S.
Thequality managementsysteminvolvesall thecompanyresourcesandprocessesstartingfromthe
design,inorderto:
- ensure productqualitytothecustomer;
-maintainandimprove thequality standardsconstantly;
-pursueacontinuous process improvementto meet themarket needsandto increasethecustomer
satisfaction
ULTRAFLEX EnvironmentalManagementSystemiscertifiedCISQ-IQNet bytheItalianShippingRegistry
(RINA),inconformitywiththeUNIENISO14001rule. ULTRAFLEX certificationNo.EMS-1282/S.
Productsforpleasure boatsare constantlytestedtochecktheirconformitywiththe2013/53/EU.
ULTRAFLEX S.p.A.
ULTRAFLEX
16015Casella(Genova)Italia -ViaCrose,2
"ULTRAFLEX hasover 80 yearsof experience inthemarineindustry andisaworldleader intheproduction
ofmechanical,hydraulicandelectronicsteeringsystems,controlboxesandsteeringwheelsforany
kindof pleasure,fishingor commercialboats.
Thekey factorswhichexplaintheincreasingsuccess of ourproductsall over theworldare thereliability
of ourproductsandthebefore andafter saleservice,thequality of thecompanyorganizationandof the
humanresourcesandthecontinuousspendinginresearchanddevelopment".
ENGLISH

SINGLELEVERCONTROLB310 -page 3 of63
Installationandmaintenancemanual
ULTRAFLEX
ENGLISH
SECTION1-PRODUCT DESCRIPTION
1.1 PRODUCTDESCRIPTIONANDRECOMMENDEDUSE..........................................................6
1.2 DIMENSIONS.................................................................................................................6
TABLEOF CONTENTS
SECTION2-TRANSPORT
2.1 GENERALWARNINGS............................................................................................................................7
2.2 PACKAGINGCONTENTS...........................................................................................................................7
SECTION6-MAINTENANCE
6.1 ORDINARYMAINTENANCE.................................................................................................................19
6.2 EXTRAORDINARYMAINTENANCE......................................................................................................20
SECTION3-INSTALLATION
3.1 NECESSARYTOOLS.................................................................................................................................8
3.2 THROTTLE REVERSING.....................................................................................................8
3.3 C2-C7-C8-MACHZERO CABLEINSTALLATION....................................................................9
3.3.1 SHIFTCABLECONNECTION............................................................................................9
3.3.2 THROTTLECABLE CONNECTIONWITHPUSHMECHANISM...........................................10
3.3.3 THROTTLECABLECONNECTIONWITHPULLMECHANISM.....................................................11
3.4 C14 ANDMACH14 CABLE INSTALLATION.......................................................................................12
3.4.1 SHIFTCABLECONNECTION.......................................................................................12
3.4.2 THROTTLECABLE CONNECTIONWITHPUSHMECHANISM......................................12
3.4.3 THROTTLE CABLECONNECTIONWITHPULLMECHANISM............................................13
3.5 X12 NEUTRALSAFETYSWITCHINSTALLATION....................................................................13
3.6 CONTROLBOXPOSITIONING.........................................................................................14
3.7 ASSEMBLINGB310LEVER-MECHANISM...........................................................................15
3.8 ADJUSTINGLEVERFRICTION.............................................................................................15
3.9 TRIMELECTRICALCONNECTIONS...........................................................................................................16
SECTION5-SAFETYWARNINGS
5.1 SAFETY WARNINGSDURINGINSTALLATIONANDUSE............................................................19
5.2 CLOTHES...........................................................................................................................19
SECTION7-DISMANTLING
7.1 DISMANTLING..............................................................................................................................20
!
USEOFTHEMANUALANDSYMBOLSUSED...................................................................................................4
INFORMATIONLETTER....................................................................................................................................5
WARRANTY..............................................................................................................................5
SECTION4-LEVER USE
4.1 LEVERUSE..............................................................................................................................18
4.2 NEUTRALWARM-UP.......................................................................................................................18
4.3 TRIMOPERATION................................................................................................................................18

Installationandmaintenancemanual
ULTRAFLEX
page 4 of63-SINGLELEVERCONTROLB310
ENGLISH
Inthismanualthefollowingsymbolsare usedtoensuretheuser safetyandtoguaranteethecorrect
operationoftheproduct:
USEOFTHEMANUALANDSYMBOLSUSED
THEINSTALLATIONAND MAINTENANCE MANUAListhedocument accompanyingtheproductfromits sale
toitsreplacementanddischarge.Themanualisanimportantpartoftheproductitself.
Itisnecessary toreadcarefullythemanual,beforeANYACTIVITY involvingtheproduct,handlingand
unloadingincluded.
STERN
BOW
STARBOARD
BULKHEAD
PORT
BULKHEAD
MOTORBOAT
Thedrawingsmakeiteasierto
undrstandsomenauticalterms
containedinthis manual.
SAILBOAT
STERN
BOW
PORT
BULKHEAD
STARBOARD
BULKHEAD
DANGER ImmediatehazardswhichCAUSEsevere personalinjury or death.
WARNING
CAUTION
Thesymbolasideindicatesall theoperations whichmust becarriedout
byqualifiedorskilledstaff,inordertoavoidhazards.
Werecommendtrainingthestaff inchargeoftheproductinstallation
andcheckingtheirknowledge.
NOTICE Important informationfor thecorrectinstallationandfor maintenance,that
doesnotcauseanydamage.
Denotesthatahazardexists whichcanresultininjury or death ifproper
precautions are nottaken.
Denotesareminder ofsafetypracticesordirectsattentiontounsafe
practiceswhichcouldresultinpersonalinjury or damagetothecraft or
components or totheenvironment.

SINGLELEVERCONTROLB310 -page 5 of63
Installationandmaintenancemanual
ULTRAFLEX
ENGLISH
WARRANTY
ULTRAFLEX guaranteesthatits products are well designedandfree frommanufacturingandmaterialdefects,
foraperiodoftwoyearsfromthedateofmanufacturing.
Fortheproductswhichare installedandusedonworkingorcommercialboatsthewarrantyislimitedto
oneyearfromthedateofmanufacturing.
Ifduringthisperiodtheproductprovestobedefectiveduetoimpropermaterialsand/ormanufacture,the
manufacturerwill repairor replace thedefective parts freeofcharge.
Directorindirectdamageisnotcoveredbythiswarranty.Inparticularthecompanyisnotresponsibleandthis
warrantywill notcover thedamageresultingfromincorrectinstallationoruseoftheproduct(exceptfor
replacementor repairofdefective partsaccordingtotheconditionsandterms above).
Thiswarrantydoesnotcover theproducts installedonrace boats or boats usedincompetitions.
Thedescriptionsandillustrations containedinthismanualshouldbeusedasgeneralreferenceonly.
For anyfurther informationpleasecontactourTechnicalAssistance Service.
ULTRAFLEX steeringsystemcomponents are markedaccordingtotheDirective 2013/53/EU.
Weremindyouthatonly markedsteeringsystemsmust beusedontheboats marked .Weinform
youthatthe ULTRAFLEX warrantyisnullifsome ULTRAFLEX componentsareinstalledonasteeringsystem
togetherwithproductsofotherbrands.
TECHNICALASSISTANCE SERVICE
INFORMATIONLETTER
UFLEX S.r.l.
ViaMiliteIgnoto,8A
16012Busalla(GE)-Italy
Ph.: +39.010.962.0239(Italy)
Ph.:+39.010.962.0244(Abroad)
Fax:[phone]
Email: [e-mail]
www.ultraflexgroup.it
North-South -CentralAmerica:
UFLEX USA
6442 ParklandDrive
Sarasota,FL34243
Ph.:+1.941.351.2628
Fax:[phone]
Email: [e-mail]
www.uflexusa.com
Thisinstallationandmaintenance manualrepresents animportant partoftheproductandmust beavailable
tothepeopleinchargeofitsuseandmaintenance.
Theuser must knowthecontent ofthismanual.
ULTRAFLEX declinesall responsibilityfor possiblemistakesinthismanualduetoprintingerrors.
Apartfromtheessentialfeatures ofthedescribedproduct, ULTRAFLEX reservestheright tomakethose
modifications,suchasdescriptions,detailsandillustrations,thatareconsideredtobesuitableforits
improvement,or for designor salesrequirements,atanymoment andwithout beingobligedtoupdatethis
publication.
ALLRIGHTSARERESERVED.Publishingrights,trademarks,partnumbersandphotographs of ULTRAFLEX
products containedinthismanualare ULTRAFLEX property.
Greatcare hasbeentakenincollectingandcheckingthedocumentationcontainedinthismanualto
makeitascomplete andcomprehensibleaspossible. Nothingcontainedinthismanualcanbeinterpreted
as warrantyeither expressedor implied-including,notinarestrictedway,thesuitabilitywarrantyfor any
specialpurpose.Nothingcontainedinthismanualcanbeinterpretedasamodificationorconfirmationof
thetermsofanypurchasecontract.
Toensure thecorrectproductandcomponent operation,theproductmust beinstalledbyqualifiedstaff.
Incaseofpart damageormalfunction,pleasecontactthequalifiedstaff or ourTechnicalAssistance
Service.
WARNING

Installationandmaintenancemanual
ULTRAFLEX
page 6 of63-SINGLELEVERCONTROLB310
ENGLISH
1.2Dimensions
1PRODUCT DESCRIPTION
1.1Productdescriptionandrecommendeduse
Thesinglelevercontrolmust beassembledonthestarboard
bulkheadcloser totheboatdrivingposition.Theleverisprovided
with adjustablefriction,warming-updevice with shift gear inneutral
andin-neutrallocktoprevent accidentaloperations.
TheB310singlecontrollever isalsoequippedwithtrim.
The B310 controlunitcanusethefollowing ULTRAFLEX cables:
-C2 - C7 - C8-MACHZero - C14-MACH14 (noconnectionkit
required)
-C5-MACH5 - C16 (K35 connectionkitrequired)
ThedrawingbelowshowsthedimensionsoftheB310singlelevercontrol.
B310
B310
R191 (7.52")
231(9.09")
107(4.21") 49.5
(1.95")
32
(1.26")
136(5.35")
191(7.52")
MINIMUMOVERALL DIMENSIONS FORTHE
LEVER ROTATION

SINGLELEVERCONTROLB310 -page 7 of63
Installationandmaintenancemanual
ULTRAFLEX
ENGLISH
Thepackagingmustbe disposedofaccordingtothelawsinforce.
2.1Generalwarnings
2TRANSPORT
Theproductweightwithitspackagingis2.5kg (5.5pounds) andsoitcanbehandledmanually.
2.2Packagingcontents
Beforeusingtheequipmentcheckthattheproducthasnotbeendamagedduringtransport.
Alsomakesurethatall thestandardcomponents are inthepackaging(seelist).Incaseofdamage,
notifytheclaimtotheforwarderandinformthesupplier.
WARNING
Thestaffinchargeofhandlingmustoperatewithprotectiveglovesandsafetyshoes.
CAUTION
Contentsofthecontrolboxpackaging:
B
C
C
M
D
FGLEP
I
H
N
O
A
B310
A1
A2
SCREWBAG
REF
A
A1
A2
B
C
D
E
F
G
H
I
L
M
N
O
P
lever unit
1casingfastener
1plasticscrewcover
2splitpins
2cheese-headedscrewsM5x14
1countersunkscrewM5x14
1plasticcap
2terminals
4washers
3snaprings
1redconnectorforthrottle cable
1blackconnectorforshift gear
COMPONENT
mechanismwithhub
4screwsM5x35
4nutsM5
bezel

Installationandmaintenancemanual
ULTRAFLEX
page 8 of63-SINGLELEVERCONTROLB310
ENGLISH
3INSTALLATION
3.1Necessarytools
Phillips
screwdriver
Pliers Openend
wrench
10mm[0,395”]
Punch
Ø6-6,5mm
[0,23"-0,25"]or
screwdriver
Drill
3.2Throttlereversing
Thisprocedureisonlynecessaryforthrottlemechanismsthatrequireapull insteadofpush toopen.
NOTICE
1Makesure the
controlisinthe
neutralposition
(rocker arm1as
showninthe
drawing).
2Removescrew(2),washer (3).tube(4),
spring(5) andlever(6).
1
2
34
5
PUSHOPERATINGCABLE
6
THEB310CONTROLIS SUPPLIED
WITHTHEMECHANISM
ALLOWINGENABLINGTHE
ENGINETHROTTLELEVERBY
PUSHINGITWHENTHEBOAT
SPEEDINCREASES(SEE THE
DRAWING)
Enginethrottlelever
IFTHETHROTTLE LEVEROF
THEBOATMOTORMUSTBE
ENABLEDBYPULLINGIT,
WHENTHESPEEDINCREASES,
THECONTROLTHROTTLE
SYSTEM MUSTBEMODIFIEDTO
OBTAINTHECONFIGURATION
SHOWN IN THEDRAWING
PULL OPERATINGCABLE

SINGLELEVERCONTROLB310 -page 9 of63
Installationandmaintenancemanual
ULTRAFLEX
ENGLISH
3Turnthelever (6)180degreesasshowninthe
drawing.
Reinstall spring(5),tube(4),washer (3) andscrew(2).
2
34
56
-Correctcontroloperationdependsonprecise
adjustmentoftheshift geartravel.
Innocasethetravelprovidedbythecontrolunit
(67mm (2,64") atinner holeand78mm(3,07") at
outer holeofrockerarm)shouldbelongerthan
thetravelallowedbytheenginemountedlever.
Failureoftheabovewillresultincableandcontrol
unitdamage.
-Thesheathsofthecablesbelowthecontrolunit
canbewrappedtogetherorfastenedataminimum
distance of500 mm(19,7") fromthecontrolunit
itself.
WARNING
3.3 C2-C7 -C8-MACHZerocableinstallation
3.3.1Shiftcable connection
1Remove rubberseals(7),(8)andnut (9)
(ontheboxside).
2Insertthecableintothe(black)connector (G)andfastenit
with thesplitpin(I).
WARNING
Insertandfoldthelongsideofthesplitpinontheconnectortolockit.
G
I
9
7
8
WARNING
78
£78
RECESS

Installationandmaintenancemanual
ULTRAFLEX
page 10 of63-SINGLELEVERCONTROLB310
ENGLISH
3Insertnut (10)onthe
cableendandscrewthe
terminal(H).Tightennut
(10).Connecttheterminal
tothepivotpin(11)using
snapring(E).
4Insertthepivotpin(11)intooneofthetwo holesofthe rocker
arm(1)(innerholefora67 mm (2,64") andouter holefora78
mm (3,07") travel)thenattachwith thescrew(12).
The(black)connector(G),preassembledonthecable,must be
installedintheseat(c)iftheterminalofthecableisfastenedto
(c1)orintheseat(d)ifitisfastenedontheother sideofthe
rockerarm(d1).
11
12
1
cd
G
15 13
14
3.3.2Throttle cable connectionwith push mechanism
1Remove rubber seals(13),(14) andnut (15)
(ontheboxside).
2Insertthecableintothe(red)connector (F)
andattachwith thesplitpin(I),usingseat(b).
WARNING
Insertandfoldthelongsideofthesplitpinonthe
connector tolockit.
F
I
b
d1
c1
E
11
H
10
RECESS