Unverferth BLU-JET AT3015 User manual
AT3015
Serial Number D66640100 & Higher
Part No. J0603015
All Terrain
Injection
Liquid Applicator
AT3015 — Introduction
2
Hardware tightened
Machine lubricated
Safety and operating procedures reviewed
Field adjustment information reviewed
Warranty information reviewed
Foreword
This symbol identifies important safety messages. When you see it, read the message
that follows and be alert to the possibility of personal injury.
Remember, safety instructions stated in this manual are for your protection. Read them
carefully and follow them closely when working around or using this machine.
Read and study this manual completely before attempting to operate this implement. Take this
manual to the field for handy reference when operating, adjusting, or servicing your machine.
When referenced, “Right-Hand” (RH) and “Left-Hand” (LH) side of the machine are determined
by standing behind the machine and facing in the direction of travel.
Pre-Delivery Checklist
The information, specifications, and illustrations in the manual are based on the information avail-
able at the time it was written. Due to continuing improvements in the design and manufacture
of Unverferth products, all specifications and information contained herein are subject to change
without notice.
3
AT3015 — Introduction
Foreword ....................................................................................................................................................... 2
Pre-Operation Checklist ................................................................................................................................ 2
SECTION I
Safety
General Hazard Information .......................................................................................................................1-2
Safety Decals.............................................................................................................................................1-3
Following Safety Instructions.....................................................................................................................1-5
Before Servicing ........................................................................................................................................1-5
Before Operating........................................................................................................................................1-6
During Operation........................................................................................................................................1-6
Before Transporting....................................................................................................................................1-7
During Transport ........................................................................................................................................1-7
Pressurized Oil...........................................................................................................................................1-8
Chemical Hazards ......................................................................................................................................1-8
Clean Water Tank ......................................................................................................................................1-9
Preparing for Emergencies ......................................................................................................................1-10
Wearing Protective Equipment.................................................................................................................1-10
SECTION II
Set Up
Pre-Delivery Checklist................................................................................................................................2-2
Dealer Set Up............................................................................................................................................2-2
General Set Up Information.......................................................................................................................2-3
Unloading Applicator from Shipping Trailer ...............................................................................................2-4
Tongue Assembly to Main Frame Assembly ......................................................................................2-4
Pump Drive................................................................................................................................................2-7
Coulter Assembly .......................................................................................................................................2-8
Gauge Wheel Assembly .............................................................................................................................2-8
Transport Lighting Assembly......................................................................................................................2-8
SMV Emblem & SIS Decal.................................................................................................................2-8
Attaching 18” Hitch Extension Option To Tongue Assembly.....................................................................2-9
Pump Set Up - For Units with Centrifugal Pump..................................................................................2-10
Setting the Pump Pressure (non-PWM Pump).................................................................................2-10
Rate Orifice Installation ...........................................................................................................................2-11
Overhead Layouts ....................................................................................................................................2-12
Raven RCM Guide ...................................................................................................................................2-22
TABLE OF CONTENTS
AT3015 — Introduction
4
SECTION III
Operation
Preparing Tractor .......................................................................................................................................3-2
Preparing Applicator
Hardware.............................................................................................................................................3-2
Pivot Pins ...........................................................................................................................................3-2
Hitch ...................................................................................................................................................3-2
Hydraulic System................................................................................................................................3-2
Tires/Wheels........................................................................................................................................3-3
Lubrication ..........................................................................................................................................3-3
Hitching to the Tractor
Drawbar Hitching................................................................................................................................3-4
Transport Chain ..................................................................................................................................3-5
Hydraulic Connections.........................................................................................................................3-6
Leveling Main Frame..........................................................................................................................3-7
Electrical Harness Connection ............................................................................................................3-7
Jack Usage................................................................................................................................................3-8
Transporting
Drawbar Connection ...........................................................................................................................3-9
Depth Collar Depth Control ..............................................................................................................3-10
Standard Toolbar Wing Lock ............................................................................................................3-11
Coulter Shank Adjustments......................................................................................................................3-11
Orifice and Nozzle Installation.................................................................................................................3-12
Bottom Fill Valve .....................................................................................................................................3-13
Clean Water Tank ....................................................................................................................................3-14
Ground/Positive Contact Pump Drive Set Up..........................................................................................3-14
SECTION IV
Maintenance
Lubrication.................................................................................................................................. 4-2
High-Pressure Coulter Injection System Nozzle Calibration Worksheet..................................... 4-4
30 Inch Spacing Rate Chart ..................................................................................................... 4-6
Schematics ................................................................................................................................. 4-7
Wheel, Hub and Spindle Disassembly and Assembly ............................................................... 4-8
Wheels and Tires..................................................................................................................... 4-10
Complete Torque Chart
Grade 5 ............................................................................................................................. 4-12
Grade 8 ............................................................................................................................. 4-13
Hydraulic Fittings ..................................................................................................................... 4-14
TABLE OF CONTENTS
5
AT3015 — Introduction
SECTION IV
Parts
Main Frame & Clean Water Tank Components ........................................................................................5-2
Wheel Axle, 120” Wheel Spacing (J33000012) ........................................................................................5-4
Wheel Axle, 76” Wheel Spacing (J33000013) ..........................................................................................5-5
Wheel Axle, 88” Wheel Spacing (J33000015) ..........................................................................................5-6
Hub and Spindle Components (JAAM2800-1) ...........................................................................................5-7
Decals ........................................................................................................................................................5-8
Light Kit Components ..............................................................................................................................5-10
Standard Toolbar 26’ Components (J33000003).....................................................................................5-12
Standard Toolbar 31’ Components (J33000007).....................................................................................5-14
Gauge Wheel Components - Vertical Pin Adjustment, Angled Narrow...................................................5-16
Gauge Wheel Hub and Spindle Components ..........................................................................................5-17
30” Wing Extension Kit Components ......................................................................................................5-18
Standard Hydraulic Components (JPKG00168) ........................................................................................5-19
Standard Hydraulic Hoses Included With Kit (JPKG00168).....................................................................5-20
Gull Wing Center (JAAM2916).................................................................................................................5-21
Gull Wing Primary Wings (JPKG000176).................................................................................................5-22
Gull Wing Hydraulic Components (JPKG00177).......................................................................................5-24
Gull Wing Hydraulic Hoses Included With Kit (JPKG00177) ...................................................................5-26
Secondary Gull Wing With Hardware (JPKG00175).................................................................................5-27
Secondary Gull Wing Hydraulic Kit Components (JPKG00178)...............................................................5-28
Secondary Gull Wing Hydraulic Hoses Included With Kit (JPKG00178) .................................................5-29
Bottom Fill Plumbing Kit, 1 Pump, 2” Fill (J33000108) ........................................................................5-30
Pump Drive Components .........................................................................................................................5-32
Pump Drive Kit........................................................................................................................................5-34
Super 1200 Coulter & 23” Shank Components (JAAM2730).................................................................5-35
Coulter Arm, Hub & Knee Components (JAM2799)................................................................................5-36
Hub Assembly, 4-Bolt Components (JAP2707)........................................................................................5-37
Narrow Fold Transport Coulter Option (43691) - 13 Row 30” Spacing................................................5-38
Narrow Fold Transport Coulter Option (43679) - 15 Row 30” Spacing; 17 Row 30” Spacing...........5-40
Jetstream Liquid Assembly Components
Tee-Jet Check (JAAM3353); Low Rate (JAAM3355)........................................................................5-42
Jetstream Coulter Knife Assembly Components (JAAM3356) .................................................................5-44
Manifold Liquid Injection Assembly (Standard Toolbar)
11 Row 30” Spacing (J44000159)..................................................................................................5-46
13 Row 30” Spacing (J44000161)..................................................................................................5-48
Manifold Liquid Injection Assembly (Gull Wing Toolbar)
15 Row 30” Spacing (J33000109)..................................................................................................5-50
17 Row 30” Spacing (J33000117)..................................................................................................5-52
Single Piston Pump, NGP-7055, 34.2 Gallon (JCP2568) ........................................................................5-54
Twin Piston Pump, NGP-9055, 34.2 Gallon (JCP2569) ..........................................................................5-55
Bolt-On Coulter Bar (JAAM2908).............................................................................................................5-56
Coulter Flatback 7” x 7” Centered Assembly (JAAM2821) ....................................................................5-57
Coulter Flatback 7” x 7” Offset Assembly (JAAM2822).........................................................................5-57
Coulter Flatback Centered Mounting Bracket (JAAM2646) .....................................................................5-58
18” Hitch Extension Option (45764BB) ...................................................................................................5-58
Hitches .....................................................................................................................................................5-59
Controller Components ............................................................................................................................................... 5-60
ACE 205 Variable Rate Pump.................................................................................................................................... 5-62
Ball Valve Components .............................................................................................................................................. 5-65
TABLE OF CONTENTS
AT3015 — Introduction
6
Notes
1-1
AT3015 — Safety
SECTION I
Safety
General Hazard Information .......................................................................................................................1-2
Safety Decals.............................................................................................................................................1-3
Following Safety Instructions.....................................................................................................................1-5
Before Servicing ........................................................................................................................................1-5
Before Operating........................................................................................................................................1-6
During Operation........................................................................................................................................1-6
Before Transporting....................................................................................................................................1-7
During Transport ........................................................................................................................................1-7
Pressurized Oil...........................................................................................................................................1-8
Chemical Hazards ......................................................................................................................................1-8
Clean Water Tank ......................................................................................................................................1-9
Preparing for Emergencies ......................................................................................................................1-10
Wearing Protective Equipment.................................................................................................................1-10
AT3015 — Safety
1-2
General Hazard Information
No accident-prevention program can be successful without the wholehearted cooperation of
the person who is directly responsible for the operation of the equipment.
A large number of accidents can be prevented only by the operator anticipating the result
before the accident is caused and doing something about it. No power-driven equipment,
whether it be transportation or processing, whether it be on the highway, in the field, or in
the industrial plant, can be safer than the person who is at the controls. If accidents are
to be prevented--and they can be prevented--it will be done by the operators who accept
the full measure of their responsibility.
It is true that the designer, the manufacturer, and the safety engineer can help; and they will
help, but their combined efforts can be wiped out by a single careless act of the operator.
It is said that, “the best kind of a safety device is a careful operator.” We, at Unverferth
Mfg. Co., Inc. ask that you be that kind of operator.
REMEMBER:
THINK SAFETY
A CAREFUL OPERATOR IS THE
BEST INSURANCE AGAINST AN
ACCIDENT!
SIGNAL WORDS
INDICATES AN EXTREMELY HAZARDOUS SITUATION OR ACTION THAT WILL RESULT IN
SERIOUS INJURY OR DEATH.
INDICATES A HAZARDOUS SITUATION OR ACTION THAT COULD RESULT IN SERIOUS IN-
JURY OR DEATH.
INDICATES AN UNSAFE SITUATION OR ACTION THAT MAY RESULT IN PERSONAL INJURY.
Is used for instruction on operating, adjusting, or servicing a machine.
1-3
AT3015 — Safety
• Replace lost, damaged, painted, oR unReadable decals immediately. if
paRts that have decals aRe Replaced, also make suRe to install new
DECALS. THESE DECALS INFORM AND REMIND THE OPERATOR WITH OPERATIONAL
INFORMATION AND SAFETY MESSAGES.
Safety Decals
(Continued)
97337
95445
97575
97961
9501197
97048
95839
9008715 - Front SIS Decal, 20MPH
9008721 - Front SIS Decal, 30KPH
AT3015 — Safety
1-4
Safety Decals (continued)
9003127 - Reector “AMBER”
9003126 - Reector “RED”
9003125 - Decal, Fluorescent,
Red-Orange
9008714 - Rear SIS Decal, 20MPH
9008720 - Rear SIS Decal, 30KPH
JAP2472
CAUTION
To Avoid Pump Damage Do Not
Exceed 450 RPM Pump Speed:
• Maximum field speed 9 mph 18-50 tooth
sprocket ratio
• Maximum field speed 12 mph 18-40 tooth
sprocket ratio AP 2472-2-99
Decal: AP 2472-2-99
Actual Size 3-1/2” x 4-1/2”
Round Corners
FB5000 White Vinyl
The decal needs to be masked
Please Quote Qty. 200
TA510514
SMV Emblem
97337
1-5
AT3015 — Safety
• Read and understand this operator’s manual before operating.
• All machinery should be operated only by trained and authorized personnel.
• To prevent machine damage, use only attachments and service parts approved by the
manufacturer.
• Always shut tractor engine off and remove key before servicing.
• Avoid personal attire such as loose tting clothing, shoestrings, drawstrings, pants cuffs,
long hair, etc., that may become entangled in moving parts.
• Do not allow anyone to ride on the implement. Make sure everyone is clear
before operating machine or towing vehicle.
• Never attempt to operate implement unless you are in driver's seat.
Following Safety Instructions
• Avoid working under an implement; however, if it becomes absolutely
unavoidable, make sure the implement is safely blocked.
• Ensure that all applicable safety decals are installed and legible.
• When working around the implement, be careful not to be cut by sharp edges.
• Explosive separation of a tire and rim can cause serious injury or death. Only properly
trained personnel should attempt to service a tire and wheel assembly.
• Add sufcient ballast to tractor to maintain steering and braking control at all times. Do
not exceed tractor’s lift capacity or ballast capacity.
• Hitch applicator to towing vehicle and clear all personnel from the surrounding area before
folding and unfolding wings.
• Check all applicator equipment for leaks. Repair any leaks before beginning or resuming
operation.
• Residual pressure may exist in applicator plumbing even when unit is not in use. Remove
pressure before servicing any plumbing.
Before Servicing
AT3015 — Safety
1-6
• Do not stand between towing vehicle and implement during hitching.
• Always make certain everyone and everything is clear of the machine before beginning
operation.
• Verify that all safety shields are in place and properly secured.
• Ensure that all applicable safety decals are installed and legible.
• When working around the implement, be careful not to be cut by sharp edges.
• Add sufcient ballast to tractor to maintain steering and braking control at all times. Do
not exceed tractor’s lift capacity or ballast capacity.
• This applicator is intended to apply only agricultural chemicals. Attempting to apply other
liquids may cause equipment damage and introduce unexpected personal hazards.
• Hitch applicator to towing vehicle and clear all personnel from the surrounding area before
folding and unfolding wings.
• Residual pressure may exist in applicator plumbing even when unit is not in use. Remove
pressure before servicing any plumbing.
Before Operating
• Regulate speed to eld conditions. Maintain complete control at all times.
• Never service or lubricate equipment when in operation.
• Keep away from overhead power lines. Electrical shock can cause serious injury or death.
• Use extreme care when operating close to ditches, fences, or on hillsides.
• Do not leave towing vehicle unattended with engine running.
During Operation
1-7
AT3015 — Safety
• Comply with all laws governing highway safety when moving machinery.
• Use transport lights as required by all laws to adequately warn operators of other vehicles.
• Use good judgment when transporting equipment on highways. Regulate speed to road
conditions and maintain complete control.
• Maximum transport speed of this implement should never exceed 20 mph as indicated
on the machine. Maximum transport speed of any combination of implements must not
exceed the lowest specied speed of the implements in combination. Do not exceed 10
mph during off-highway travel.
• Slow down before making sharp turns to avoid tipping. Drive slowly over rough ground
and side slopes.
• It is probable that this implement is taller, wider and longer than the towing vehicle.
Become aware of and avoid all obstacles and hazards in the travel path of the equipment,
such as power lines, ditches, etc.
• Securetransportchainstotowingvehiclebeforetransporting.DONOTtransportwithoutchains.
• Install transport locks before transporting.
• Check for proper function of all available transport lights. Make sure that all reectors
are clean and in place on machine. Make sure that the SMV emblem and SIS decal are
visible to approaching traffic.
• This implement may not be equipped with brakes. Ensure that the towing vehicle has
adequate weight and braking capacity to tow this unit.
Before Transporting
During Transport
AT3015 — Safety
1-8
Pressurized Oil
• Relieve the hydraulic system of all pressure before adjusting or servicing. See hydraulic
power unit manual for procedure to relieve pressure.
• High-pressure uids can penetrate the skin and cause serious injury or
death. Use cardboard or wood to detect leaks in the hydraulic system.
Seek medical treatment immediately if injured by high-pressure uids.
• Hydraulic system must be purged of air before operating to prevent serious injury or
death.
• Do not bend or strike high-pressure lines. Do not install bent or damaged tubes or hoses.
• Repair all oil leaks. Leaks can cause res, personal injury, and environmental damage.
• Route hoses and lines carefully to prevent premature failure due to kinking and rubbing
against other parts. Make sure that all clamps, guards and shields are installed correctly.
• Check hydraulic hoses and tubes carefully. Replace components as necessary if any of
the following conditions are found:
o End fittings damaged, displaced, or leaking.
o Outer covering chafed/cut or wire reinforcing exposed.
o Outer covering ballooning locally.
o Evidence of kinking or crushing of the flexible part of a hose.
Chemical Hazards
• Always wear personal protective equipment when working with or near chemicals. This
equipment includes, but is not limited to: protective eye wear, gloves, shoes, socks, long-
sleeved shirt, and long pants. Additional protection may be required for many types of
chemicals.
• Seek and receive chemical product training prior to using agricultural chemicals.
• Read and understand the entire label of every chemical being applied with this applicator.
• Avoid breathing applicator mist or vapor.
• Wash hands and exposed skin immediately after contact with spray/fertilizer solution and
application equipment.
• Remove clothing immediately if chemicals penetrate clothing and contact skin. Wash
thoroughly and put on clean clothing.
• Dispose of unused chemical in accordance with chemical label directions and local/national
regulations.
1-9
AT3015 — Safety
Clean Water Tank
• A clean water tank is provided as standard equipment. It is equipped with a spigot for
general washing and a hose for emergency eye washing.
• Always keep clean water in tank. Water in clean water tank is not suitable
for human consumption.
• For emergency eyewash, pull hose off of the top fitting and flush affected area.
Clean Water
Tank located at
the rear of the
applicator.
AT3015 — Safety
1-10
• Keep a rst aid kit and properly rated re extinguisher nearby.
• Keep emergency numbers for re, rescue, and poison control personnel
near the phone.
• Wear clothing and personal protective equipment appropriate
for the job.
• Wear steel-toed shoes when operating.
• Wear hearing protection when exposed to loud noises.
• Do not wear additional hearing impairing devices such as radio headphones, etc.
Preparing for Emergencies
Wearing Protective Equipment
AT3015 — Set Up
2-1
Section II
Set Up
Pre-Delivery Checklist.........................................................................................................................................2-2
Dealer Set Up .....................................................................................................................................................2-2
General Set Up Information .................................................................................................................................2-3
Unloading Applicator from Shipping Trailer..........................................................................................................2-4
Tongue Assembly to Main Frame Assembly .................................................................................................2-4
Pump Drive.........................................................................................................................................................2-7
Coulter Assembly................................................................................................................................................2-8
Gauge Wheel Assembly.......................................................................................................................................2-8
Transport Lighting Assembly ...............................................................................................................................2-8
SMV Emblem & SIS Decal............................................................................................................................2-8
Attaching 18” Hitch Extension Option To Tongue Assembly..................................................................................2-9
Pump Set Up - For Units with Centrifugal Pump ................................................................................................2-10
Setting the Pump Pressure (non-PWM Pump) ............................................................................................2-10
Rate Orifice Installation.....................................................................................................................................2-11
Overhead Layouts.............................................................................................................................................2-12
Raven RCM Guide.............................................................................................................................................2-22
AT3015 — Set Up
2-2
Pre-Delivery Checklist
oTorque wheel nuts as specified in MAINTENANCE section.
oCheck tire pressure as specified in MAINTENANCE section.
oAxles are adjusted from shipping position to desired operating width.
oAll grease fittings have been lubricated.
oCheck to be sure all safety decals are correctly located and legible. Replace if damaged.
oCheck to be sure all reflective decals are correctly located.
oCheck to be sure SMV emblem is in place and shipping film is removed.
oCheck to be sure transport lights are working properly.
oTransport chains are properly installed and hardware is torqued to specification. See
“Transport Chain Connection” in OPERATION section.
oCheck hydraulic components for leaks.
oCheck all plumbing components for leaks.
oPaint all parts scratched during shipment and dealer set up.
AT3015 — Set Up
2-3
General Setup Information
For your safety, and the safety of others, use proper tools and equipment and always use
safe working procedures. Refer to these instructions before starting any work on your machine.
For ease of assembly, install all hardware loosely until assembly is complete and then tighten
according to “Torque Chart” unless otherwise specified.
• READ AND UNDERSTAND SAFETY RULES BEFORE OPERATING OR SERVICING THIS
MACHINE. REVIEW SAFETY SECTION IN THIS MANUAL, IF NECESSARY.
• TIPPING OR MOVEMENT OF THE MACHINE CAN CAUSE SERIOUS INJURY OR DEATH.
BE SURE THE MACHINE IS SECURELY BLOCKED.
• MOVING PARTS CAN CRUSH AND CUT. KEEP AWAY FROM MOVING PARTS.
• KEEP HANDS CLEAR OF PINCH POINT AREAS.
• TIPPING OR MOVEMENT OF THE aPPlIcaTOR caN caUSE SERIOUS INJURY OR
DEATH. APPLICATOR MUST BE HITCHED TO THE TRACTOR BEFORE OPERATING.
• FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT WORK UNDER
THE MACHINE AT ANY TIME WHILE BEING HOISTED. THESE ASSEMBLY INSTRUC-
TIONS WILL REQUIRE SAFE LIFTING DEVICES UP TO 8,000 LBS. SPECIFIC LOAD
RATING FOR INDIVIDUAL LOADS WILL BE GIVEN AT THE APPROPRIATE TIME IN THE
INSTRUCTIONS.
• EYE PROTEcTION aNd OTHER aPPROPRIaTE PERSONal PROTEcTIVE EqUIPMENT
MUST BE WORN WHILE SERVICING THE IMPLEMENT.
• The procedures for assembling this unit were intended for two or more people.
AT3015 — Set Up
2-4
FIG. 2-1
Four Corner Brace
Plates (JAM3566)
Ten 3/4”-10UNC x 3”
Capscrews Grade 8
(91299-149)
Four 3/4”-10UNC x 2”
Capscrews Grade 8
(91299-145)
Unloading Applicator from Shipping Trailer
Fourteen 3/4”-10UNC Lock Nuts (97025)
Tongue Assembly to Main Frame Assembly
1. Remove the four 3/4”-10UNC x 2” capscrews, grade 8 (91299-145), ten 3/4”-10UNC x 3”
capscrews, grade 8 (91299-149), fourteen 3/4”-10UNC lock nuts (97025), and four corner
brace plates (JAM3566) from the tongue assembly. (FIG. 2-1)
2. Using a safe lifting device rated at a minimum of 1,000 lbs., support the tongue assembly.
Attach the tongue assembly to main frame with four 3/4”-10UNC x 2” capscrews, grade 8
(91299-145), ten 3/4”-10UNC x 3” capscrews, grade 8 (91299-149), fourteen 3/4”-10UNC
lock nuts (97025), and four corner brace plates (JAM3566) (FIG. 2-1). Torque hardware
according to “Torque Chart” in MAINTENANCE section.
Table of contents
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