Unverferth Killbros 1035 User manual

Grain Handling
CORNER AUGER GRAIN CART
MODELS 1035
Model 1035 - Serial Number D64600100 & Higher
Part No. 2007681

Killbros 1035 — Introduction
2
Foreward
This symbol identifies important safety messages. When you see it, read the message
that follows and be alert to the possibility of personal injury.
Remember, safety instructions stated in this manual are for your protection. Read them care-
fully and follow them closely when working around or using this machine.
Read and study this manual completely before attempting to operate this implement. Take this
manual to the field for handy reference when operating, adjusting, or servicing your machine.
When referenced, “Right-Hand” (RH) and “Left-Hand” (LH) side of the machine are determined
by standing behind the machine and facing in the direction of travel.

Killbros 1035 — Introduction
3
• The information, specifications, and illustrations in the manual are based on information available
at the time it was written. Due to continuing improvements in the design and manufacture of
Unverferth products, all specifications and information contained herein are subject to change
without notice.
Product Information
When ordering parts or when requesting further information or assistance, always give the
following information:
• Machine name
• Model number
• Serial number
All products manufactured by Unverferth Mfg. Co., Inc. are warranted to be free from ma-
terial and workmanship defects for one full year from time of consumer delivery. Your local
dealer will gladly assist you with any warranty questions.
Please fill out and retain this portion for your records. The serial number plate is located
on the frame as shown below.
Purchase Date _____________Model _________________Serial No._______________________________
Dealer ____________________________________ City ____________________________________________
Dealer Contact _______________________________ Phone ______________________________________
Serial Number Location

Killbros 1035 — Introduction
4
Table of Contents
Section I
Safety
General Hazard Information ............................................................................................................ 1-2
Safety Decals .................................................................................................................................. 1-3
Following Safety Instructions .......................................................................................................... 1-5
Before Servicing.............................................................................................................................. 1-6
Before Operating ............................................................................................................................. 1-6
During Operation ............................................................................................................................. 1-7
Before Transporting ......................................................................................................................... 1-7
During Transport.............................................................................................................................. 1-7
Drive Line Safety ............................................................................................................................ 1-8
Pressurized Oil ................................................................................................................................ 1-9
Preparing for Emergencies.............................................................................................................. 1-10
Wearing Protective Equipment ........................................................................................................ 1-10

Killbros 1035 — Introduction
5
Table of Contents
Section II
Set Up
Set Up Checklist............................................................................................................................. 2-2
Basic Cart Set Up - Folding Side Extension ................................................................................. 2-3
Basic Cart Set Up - Transport Lighting and Markings ................................................................. 2-4
Basic Cart Set Up - SMV Emblem ................................................................................................ 2-4
Basic Cart Set Up - Auger Rest Retainer Removal ...................................................................... 2-5
Basic Cart Set Up - Lamp Set Up................................................................................................ 2-5
Basic Cart Set Up - Drive Line Storage ....................................................................................... 2-5
Basic Cart Set Up - Wheel/Tire Set Up ........................................................................................ 2-6
Basic Cart Set Up - Adjustable Axle (Optional)............................................................................. 2-7
FOR TRACK INFORMATION, PLEASE REFER TO YOUR TRACK MANUAL.
FOR TARP INFORMATION, PLEASE REFER TO YOUR TARP MANUAL.
FOR SCALE INFORMATION, PLEASE REFER TO YOUR SCALE MANUAL.
FOR HYDRAULIC DRIVE INFORMATION, PLEASE REFER TO YOUR HYDRAULIC DRIVE MANUAL.

Killbros 1035 — Introduction
6
Table of Contents
Section III
Operation
Operating Checklist ......................................................................................................................... 3-2
Preparing Tractor............................................................................................................................. 3-2
Preparing Cart - Hardware............................................................................................................. 3-3
Preparing Cart - Pivot Pins............................................................................................................ 3-3
Preparing Cart - Hitch.................................................................................................................... 3-3
Preparing Cart - Auger................................................................................................................... 3-3
Preparing Cart - Soft Start System ............................................................................................... 3-4
Preparing Cart - Hydraulic System ................................................................................................ 3-4
Preparing Cart - Tires/Wheels ........................................................................................................ 3-4
Lubrication....................................................................................................................................... 3-4
Hitching to Tractor - Drawbar Connection ..................................................................................... 3-5
Hitching to Tractor - Jack Usage .................................................................................................. 3-5
Hitching to Tractor - Transport Chain Connection ......................................................................... 3-6
Hitching to Tractor - Hydraulic Connections .................................................................................. 3-6
Hitching to Tractor - Hydraulic Connections for Hydraulic Drive .................................................. 3-7
Hitching to Tractor - Electrical Connections .................................................................................. 3-8
Towing............................................................................................................................................. 3-9
Auger Operation - PTO-Driven Auger............................................................................................. 3-10
Optional Equipment - Hydraulic Drive............................................................................................ 3-11
FOR TRACK INFORMATION, PLEASE REFER TO YOUR TRACK MANUAL.
FOR TARP INFORMATION, PLEASE REFER TO YOUR TARP MANUAL.
FOR SCALE INFORMATION, PLEASE REFER TO YOUR SCALE MANUAL.
FOR HYDRAULIC DRIVE INFORMATION, PLEASE REFER TO YOUR HYDRAULIC DRIVE MANUAL.

Killbros 1035 — Introduction
7
Table of Contents
Section IV
Maintenance
Lubrication....................................................................................................................................... 4-2
Gearbox Lubrication ........................................................................................................................ 4-3
Seasonal Storage ............................................................................................................................ 4-3
Adjusting Cleanout Door ................................................................................................................. 4-4
Auger Driveline................................................................................................................................ 4-6
Bearings.................................................................................................................................... 4-6
Driveline Replacement .............................................................................................................. 4-6
Auger System - Lower Auger Disassembly ................................................................................... 4-9
Auger System - Lower Auger Assembly ........................................................................................ 4-10
Auger System - Upper Auger Disassembly.................................................................................... 4-12
Auger System - Upper Auger Assembly ........................................................................................ 4-13
Auger System - Auger Flow Door Cylinder Replacement.............................................................. 4-14
Verify Telescoping PTO Shaft Length ............................................................................................. 4-17
PTO Shaft and Clutch..................................................................................................................... 4-19
PTO Quick Disconnect .................................................................................................................... 4-23
Electrical System Schematic........................................................................................................... 4-26
Hydraulic System Schematic........................................................................................................... 4-28
Wheels and Tires - Wheel Nut Torque .......................................................................................... 4-29
Wheels and Tires - Tire Pressure.................................................................................................. 4-30
Wheels and Tires - Tire Warranty.................................................................................................. 4-31
Torque Chart - Hardware ............................................................................................................... 4-32
Torque Chart - Hydraulic Fittings................................................................................................... 4-34
FOR TRACK INFORMATION, PLEASE REFER TO YOUR TRACK MANUAL.
FOR TARP INFORMATION, PLEASE REFER TO YOUR TARP MANUAL.
FOR SCALE INFORMATION, PLEASE REFER TO YOUR SCALE MANUAL.
FOR HYDRAULIC DRIVE INFORMATION, PLEASE REFER TO YOUR HYDRAULIC DRIVE MANUAL.

Killbros 1035 — Introduction
8
Table of Contents
Section V
Parts
Final Assembly ........................................................................................................................... 5-2
Touch-Up Paint........................................................................................................................... 5-3
Rigid Axle Single Wheel ............................................................................................................ 5-4
Adjustable Axle Single Wheel .................................................................................................... 5-6
Adjustable Axle - Dual Wheels.................................................................................................. 5-8
Track Bundle Components ....................................................................................................... 5-10
Track Axle Components ........................................................................................................... 5-11
Hub - Rigid - Single Wheels .................................................................................................. 5-12
Hub - Adjustable Axle - Single Wheels .................................................................................. 5-13
Hub - Adjustable Axle - Dual Wheels..................................................................................... 5-14
Dual Wheels & Tires................................................................................................................ 5-15
Single Wheels & Tires ............................................................................................................. 5-16
Decals ...................................................................................................................................... 5-18
Sideboards................................................................................................................................ 5-20
Electrical................................................................................................................................... 5-22
Drive Components.................................................................................................................... 5-24
Auger Components................................................................................................................... 5-26
Auger Fold Indicator ................................................................................................................ 5-29
Cleanout Door Assembly .......................................................................................................... 5-30
Flow Door Seals ...................................................................................................................... 5-31
Cylinders................................................................................................................................... 5-32
Hydraulics................................................................................................................................. 5-34
Directional Spout...................................................................................................................... 5-36
PTO Assembly Shear-Bolt Clutch............................................................................................. 5-38
PTO Assembly Friction Clutch.................................................................................................. 5-40
Friction Clutch.......................................................................................................................... 5-41
Shear-Bolt Clutch ..................................................................................................................... 5-42
45 Degree Gear Box ............................................................................................................... 5-43
Driveline U-Joint Assembly ...................................................................................................... 5-44
Video System Option ............................................................................................................... 5-46
FOR TRACK INFORMATION, PLEASE REFER TO YOUR TRACK MANUAL.
FOR TARP INFORMATION, PLEASE REFER TO YOUR TARP MANUAL.
FOR SCALE INFORMATION, PLEASE REFER TO YOUR SCALE MANUAL.
FOR HYDRAULIC DRIVE INFORMATION, PLEASE REFER TO YOUR HYDRAULIC DRIVE MANUAL.

Killbros 1035 — Safety
1-1
Section I
Safety
General Hazard Information ............................................................................................................ 1-2
Safety Decals .................................................................................................................................. 1-3
Following Safety Instructions .......................................................................................................... 1-5
Before Servicing.............................................................................................................................. 1-6
Before Operating ............................................................................................................................. 1-6
During Operation ............................................................................................................................. 1-7
Before Transporting ......................................................................................................................... 1-7
During Transport.............................................................................................................................. 1-7
Drive Line Safety ............................................................................................................................ 1-8
Pressurized Oil ................................................................................................................................ 1-9
Preparing for Emergencies.............................................................................................................. 1-10
Wearing Protective Equipment ........................................................................................................ 1-10

Killbros 1035 — Safety
1-2
General Hazard Information
No accident-prevention program can be successful without the wholehearted cooperation of
the person who is directly responsible for the operation of the equipment.
A large number of accidents can be prevented only by the operator anticipating the result
before the accident is caused and doing something about it. No power-driven equipment,
whether it be transportation or processing, whether it be on the highway, in the field, or in
the industrial plant, can be safer than the person who is at the controls. If accidents are
to be prevented--and they can be prevented--it will be done by the operators who accept
the full measure of their responsibility.
It is true that the designer, the manufacturer, and the safety engineer can help; and they will
help, but their combined efforts can be wiped out by a single careless act of the operator.
It is said that, “the best kind of a safety device is a careful operator.” We, at Unverferth
Mfg. Co., Inc. ask that you be that kind of operator.
REMEMBER:
THINK SAFETY
A CAREFUL OPERATOR IS THE
BEST INSURANCE AGAINST AN
ACCIDENT!
SIGNAL WORDS
INDICATES AN EXTREMELY HAZARDOUS SITUATION OR ACTION THAT WILL RESULT IN
SERIOUS INJURY OR DEATH.
INDICATES A HAZARDOUS SITUATION OR ACTION THAT COULD RESULT IN SERIOUS IN-
JURY OR DEATH.
INDICATES AN UNSAFE SITUATION OR ACTION THAT MAY RESULT IN PERSONAL INJURY.
Is used for instruction on operating, adjusting, or servicing a machine.

Killbros 1035 — Safety
1-3
• REPLACE LOST, DAMAGED, PAINTED, OR UNREADABLE DECALS IMMEDIATELY. IF
PARTS THAT HAVE DECALS ARE REPLACED, ALSO MAKE SURE TO INSTALL NEW
DECALS. THESE DECALS INFORM AND REMIND THE OPERATOR WITH OPERATIONAL
INFORMATION AND SAFETY MESSAGES.
Safety Decals
97961
9003574
94094
95046
9003474
9003477
9003475
9003478
9003476
97575
95008
9008151
9008151

Killbros 1035 — Safety
1-4
Safety Decals (continued)
TA510514
REFLECTORS
9003125 (Fluorescent)
9003126 (Red)
9003127 (Amber)
95445
9003475
95839
95046
94754

Killbros 1035 — Safety
1-5
Following Safety Instructions
• Read and understand this operator’s manual before operating.
• All machinery should be operated only by trained and authorized personnel.
• To prevent machine damage, use only attachments and service parts approved by the manufac-
turer.
• Always shut tractor engine off and remove key before servicing.
• Avoid personal attire such as loose fitting clothing, shoestrings, drawstrings, pants cuffs, long hair,
etc., that may become entangled in moving parts.
• Do not allow anyone to ride on the implement. Make sure everyone is clear before
operating machine or towing vehicle.
• Never attempt to operate implement unless you are in the driver’s seat.
• Never enter a cart containing grain. Flowing grain traps and suffocates victims in
seconds.

Killbros 1035 — Safety
1-6
Before Operating
• Do not stand between towing vehicle and implement during hitching.
• Always make certain everyone and everything is clear of the machine before beginning
operation.
• Verify that all safety shields are in place and properly secured.
• Ensure that all applicable safety decals are installed and legible.
• When working around the implement, be careful not to be cut by sharp edges.
• Secure drawbar pin with safety latch and lock tractor drawbar in fixed position.
Before Servicing
• Avoid working under an implement; however, if it becomes absolutely unavoidable,
make sure the implement is safely blocked.
• Ensure that all applicable safety decals are installed and legible.
• When working around the implement, be careful not to be cut by sharp edges.
• To prevent personal injury or death, always ensure that there are people who remain
outside the cart to assist the person working inside, and that all safe workplace prac-
tices are followed. There is restricted mobility and limited exit paths when working
inside the implement.
• Secure drawbar pin with safety lock and lock tractor drawbar in fixed position.
• Explosive separation of a tire and rim can cause serious injury or death. Only properly
trained personnel should attempt to service a tire and wheel assembly.
• Add sufficient ballast to tractor to maintain steering and braking control at all times. Do not exceed
tractor’s lift capacity or ballast capacity.

Killbros 1035 — Safety
1-7
During Operation
• Regulate speed to field conditions. Maintain complete control at all times.
• Never service or lubricate equipment when in operation.
• Keep away from overhead power lines. Electrical shock can cause serious injury
or death.
• Use extreme care when operating close to ditches, fences, or on hillsides.
• Do not leave towing vehicle unattended with engine running.
Before Transporting
• Secure transport chains to towing vehicle before transporting. DO NOT transport without chains.
• Install transport locks before transporting.
• Check for proper function of all available transport lights. Make sure that all reflectors are clean
and in place on machine. Make sure the SMV emblem is visible to approaching traffic.
• This implement may not be equipped with brakes. Ensure that the towing vehicle has adequate
weight and braking capacity to tow this unit.
During Transport
• Comply with all laws governing highway safety when moving machinery.
• Use transport lights as required by all laws to adequately warn operators of other vehicles.
• Use good judgment when transporting equipment on highways. Regulate speed to road condi-
tions and maintain complete control.
• Maximum speed of implement should never exceed 20 mph. Do not exceed 10 mph during off-
highway travel.
• Slow down before making sharp turns to avoid tipping. Drive slowly over rough ground and side
slopes.
• Do not transport grain cart on roads while loaded.
• It is probable that this implement is taller, wider and longer than the towing vehicle. Become aware
of and avoid all obstacles and hazards in the travel path of the equipment, such as power lines,
ditches, etc.

Killbros 1035 — Safety
1-8
Driveline Safety
• Do not allow children near equipment that is running or engaged.
• Do not exceed 1000 rpm PTO speed.
• Disengage the PTO, stop the tractor engine, and remove key from ignition before making inspec-
tions, or performing maintenance and repairs.
• Inspect the driveline, quick disconnect, overload shear-bolt limiter or clutch, and shielding of-
ten. Repair immediately. Use replacement parts and attaching hardware equivalent to the original
equipment. Only alterations described in this manual for overall length adjustment are allowed.
Any other alteration is prohibited.
• Avoid excessively long hardware or exposed and protruding parts which can snag and cause en-
tanglement.
• Lubricate the driveline as recommended in the MAINTENANCE section.
• Keep hoses, wiring, ropes, etc. from dangling too close to the driveline.
• Install driveline and shields according to recommended lengths and attaching methods with rec-
ommended hardware. The driveline shield should rotate independently a full rotation and tele-
scope freely. The retaining chain must be secured to the implement safety shield.
• Adjust drawbar to height recommended in tractor set up section.
• Be careful not to hit the driveline with tractor tires when turning.
• Check the length of the telescoping members to insure the driveline will not bottom out or sepa-
rate when turning and/or going over rough terrain.
• Proper extended and collapsed lengths of the telescoping PTO shaft must be verified before first
operation with each and every tractor. If the extended length of the PTO shaft is insufficient, it may
become uncoupled or bottom out when turning and/or going over rough terrain which will cause
serious injury or death from contact with uncontrolled flailing of PTO shaft assembly components.

Killbros 1035 — Safety
1-9
Pressurized Oil
• Relieve pressure before disconnecting hydraulic lines from tractor, loosening any hydraulic fittings
or servicing hydraulic system. See hydraulic power unit manual for procedure to relieve pressure.
• High-pressure fluids can penetrate the skin and cause serious injury or death. Use
cardboard or wood to detect leaks in the hydraulic system. Seek medical treatment
immediately if injured by high-pressure fluids.
• Hydraulic system must be purged of air before operating to prevent serious injury or death.
• Do not bend or strike high-pressure lines. Do not install bent or damaged tubes or hoses.
• Repair all oil leaks. Leaks can cause fires, personal injury, and environmental damage.
• Route hoses and lines carefully to prevent premature failure due to kinking and rubbing against
other parts. Make sure that all clamps, guards and shields are installed correctly.
• Check hydraulic hoses and tubes carefully. Replace components as necessary if any of the fol-
lowing conditions are found:
- End fittings damaged, displaced, or leaking.
- Outer covering chafed/cut or wire reinforcing exposed.
- Outer covering ballooning locally.
- Evidence of kinking or crushing of the flexible part of a hose.

Killbros 1035 — Safety
1-10
Preparing for Emergencies
Wearing Protective Equipment
• Keep a first aid kit and properly rated fire extinguisher nearby.
• Keep emergency numbers for fire, rescue, and poison control personnel near the phone.
• Wear clothing and personal protective equipment appropriate for the job.
• Wear steel-toed shoes when operating.
• Wear hearing protection when exposed to loud noises.
• Do not wear additional hearing impairing devices such as radio headphones, etc.

Killbros 1035 — Set Up
2-1
Section II
Set Up
Set Up Checklist............................................................................................................................. 2-2
Basic Cart Set Up - Folding Side Extension ................................................................................. 2-3
Basic Cart Set Up - Transport Lighting and Markings ................................................................. 2-4
Basic Cart Set Up - SMV Emblem ................................................................................................ 2-4
Basic Cart Set Up - Auger Rest Retainer Removal ...................................................................... 2-5
Basic Cart Set Up - Lamp Set Up................................................................................................ 2-5
Basic Cart Set Up - Drive Line Storage ....................................................................................... 2-5
Basic Cart Set Up - Wheel/Tire Set Up ........................................................................................ 2-6
Basic Cart Set Up - Adjustable Axle (Optional)............................................................................. 2-7
FOR TRACK INFORMATION, PLEASE REFER TO YOUR TRACK MANUAL.
FOR TARP INFORMATION, PLEASE REFER TO YOUR TARP MANUAL.
FOR SCALE INFORMATION, PLEASE REFER TO YOUR SCALE MANUAL.
FOR HYDRAULIC DRIVE INFORMATION, PLEASE REFER TO YOUR HYDRAULIC DRIVE MANUAL.

Killbros 1035 — Set Up
2-2
Set Up Checklist
After the cart has been completely assembled, use the following checklist and inspect the
cart. Check off each item as it is found satisfactory or after proper adjustment is made.
oTorque wheel nuts and check tire pressure as specified in MAINTENANCE section.
oAxles are adjusted from shipping position to desired operating position. (If Applicable)
oTires are inflated to specified air pressure. (If Applicable)
oAll grease fittings have been lubricated and gearbox oil level checked.
oCheck cleanout door assembly play or movement. See maintenance section for adjustment proce-
dure.
oCheck to be sure all safety decals are correctly located and legible. Replace if damaged.
oCheck to be sure all reflective decals are correctly located.
oCheck to be sure SMV decal is in place and shipping cover removed.
oCheck to be sure transport lights are working properly.
oCheck PTO. See “Verify Telescoping PTO Shaft Length” in MAINTENANCE section.
oCheck to be sure screens over auger are in place and properly secured.
oTransport chains are properly installed and hardware is torqued to specification. See “Transport
Chain Connection” in OPERATION section.
oSet tractor PTO control engagement setting to a minimum, refer to tractor operators manual for set-
ting information.
oPaint all parts scratched in shipment.
oTest run the augers. See “Auger Operation” in OPERATION section.