Unverferth Killbros 735 User manual
Grain Handling
CORNER AUGER GRAIN CART
MODEL 735/835
Serial Number D64610100 & Higher
Part No. 2007466
Killbros 735/835 — Introduction
2
Foreword
This symbol identifies important safety messages. When you see it, read the message that fol-
lows and be alert to the possibility of personal injury.
Remember, safety instructions stated in this manual are for your protection. Read
them carefully and follow them closely when working around or using this machine.
Read and study this manual completely before attempting to operate this implement. Take this
manual to the field for handy reference when operating, adjusting, or servicing your machine.
When referenced, “Right-Hand” (RH) and “Left-Hand” (LH) side of the machine are determined
by standing behind the machine and facing in the direction of travel.
Killbros 735/835 — Introduction
3
-
Product Information
When ordering parts or when requesting further information or assistance, always give the
following information:
• Machine name
• Model number
• Serial number
All products manufactured by Unverferth Mfg. Co., Inc. are warranted to be free from ma-
terial and workmanship
defects for one full year from time of consumer delivery. Your local
dealer will gladly assist you with any warranty questions.
Please fill out and retain this portion for your records. The serial number plate is located
on the frame as shown below.
Purchase Date _____________Model Number_______Serial Number______________________________
Dealer ____________________________________ City ____________________________________________
Dealer Contact _______________________________ Phone ______________________________________
Serial Number Location
Killbros 735/835 — Introduction
4
Table of Contents
Section I
Safety
General Hazard Information.....................................................................................1-2
Safety Decals ............................................................................................................1-3
Following Safety Instructions ..................................................................................1-5
Before Servicing........................................................................................................1-6
Before Operating.......................................................................................................1-6
During Operation.......................................................................................................1-6
Before Transporting ..................................................................................................1-7
During Transport .......................................................................................................1-7
Driveline Safety.........................................................................................................1-8
Pressurized Oil..........................................................................................................1-9
Preparing for Emergencies ......................................................................................1-10
Wearing Protective Equipment ................................................................................1-10
Killbros 735/835 — Introduction
5
Table of Contents
Section II
Set Up
Pre-Delivery Checklist ..............................................................................................2-2
Basic Cart Set Up
Folding Side Extensions.....................................................................................2-3
Lamp Set Up.......................................................................................................2-4
SMV Emblem .......................................................................................................2-4
Auger Rest Retainer Removal ...........................................................................2-5
Driveline Storage.................................................................................................2-5
Wheel/Tire Set Up ..............................................................................................2-6
Adjustable Axle (Optional)..................................................................................2-6
FOR TORQUE INFORMATION, PLEASE REFER TO THE MAINTENANCE SECTION.
FOR TARP INFORMATION, PLEASE REFER TO YOUR TARP MANUAL.
FOR SCALE INFORMATION, PLEASE REFER TO YOUR SCALE MANUAL.
Killbros 735/835 — Introduction
6
Table of Contents
Section III
Operation
Operating Checklist ..................................................................................................3-2
Preparing Tractor ......................................................................................................3-2
Preparing Cart
Hardware ..............................................................................................................3-3
Pivot Pins ............................................................................................................3-3
Hitch .....................................................................................................................3-3
Auger ....................................................................................................................3-3
Soft Start System ...............................................................................................3-4
Hydraulic System ................................................................................................3-4
Tires/Wheels.........................................................................................................3-4
Lubrication .................................................................................................................3-4
Hitching to Tractor
Drawbar Connection ...........................................................................................3-5
Jack Usage..........................................................................................................3-5
Transport Chain Connection ..............................................................................3-6
Hydraulic Connections........................................................................................3-6
Hydraulic Connections for Hydraulic Drive......................................................3-7
Electrical Connections ........................................................................................3-8
Towing........................................................................................................................3-9
Auger Operation
PTO-Driven Auger ...............................................................................................3-10
Optional Equipment
Hydraulic Drive....................................................................................................3-11
FOR TORQUE INFORMATION, PLEASE REFER TO THE MAINTENANCE SECTION.
FOR TARP INFORMATION, PLEASE REFER TO YOUR TARP MANUAL.
FOR SCALE INFORMATION, PLEASE REFER TO YOUR SCALE MANUAL.
Killbros 735/835 — Introduction
7
Table of Contents
Section IV
Maintenance
Lubrication .................................................................................................................4-2
Seasonal Storage......................................................................................................4-3
Auger Driveline
Bearings ...............................................................................................................4-4
Gear Box..............................................................................................................4-4
Auger System
Lower Auger Disassembly..................................................................................4-5
Lower Auger Assembly ......................................................................................4-6
Upper Auger Disassembly..................................................................................4-8
Upper Auger Assembly ......................................................................................4-9
Upper Auger Timing ...........................................................................................4-10
Auger Flow Door Cylinder Replacement..........................................................4-11
Verify Telescoping PTO Shaft Length ....................................................................4-14
PTO Shaft & Clutch .................................................................................................4-16
PTO Quick Disconnect.............................................................................................4-20
Electrical System Schematic ...................................................................................4-23
Hydraulic System Schematic...................................................................................4-24
Wheels and Tires
Wheel Nut Torque Requirements ......................................................................4-25
Tire Pressure .......................................................................................................4-26
Tire Warranty .......................................................................................................4-27
Torque Chart - Hardware ........................................................................................4-28
Torque Chart - Hydraulic Fittings...........................................................................4-29
Adjusting Cleanout Door..........................................................................................4-30
FOR TARP INFORMATION, PLEASE REFER TO YOUR TARP MANUAL.
FOR SCALE INFORMATION, PLEASE REFER TO YOUR SCALE MANUAL.
Killbros 735/835 — Introduction
8
Table of Contents
Section V
Parts
Final Assembly.....................................................................................................5-2
Touch-Up Paint ....................................................................................................5-3
Rigid Axle - Single Wheel..................................................................................5-4
Adjustable Axle - Single Wheel.........................................................................5-6
Adjustable Axle - Dual Wheels..........................................................................5-8
Track Bundle Components - Model 835 ONLY ...........................................5-10
Hub & Spindle - Single Wheels ......................................................................5-12
Hub & Spindle - Straddle Dual.......................................................................5-13
Single Wheels & Tires ......................................................................................5-14
Dual Wheels & Tires .........................................................................................5-15
Sideboards - Model 735...................................................................................5-16
Sideboards - Model 835...................................................................................5-17
Decals .................................................................................................................5-18
Electrical .............................................................................................................5-20
Upper Auger.......................................................................................................5-22
Lower Auger.......................................................................................................5-24
Auger Position Indicator Assembly .................................................................5-26
Cleanout Door Assembly ..................................................................................5-27
Flow Door Seals................................................................................................5-28
Drive Components .............................................................................................5-29
Driveline U-Joint Assembly...............................................................................5-30
Cylinders .............................................................................................................5-31
Hydraulics ...........................................................................................................5-32
Directional Spout Components ........................................................................5-34
PTO Assembly Shearbolt Clutch .....................................................................5-36
PTO Assembly Friction Clutch.........................................................................5-38
Shear Bolt Clutch..............................................................................................5-40
Friction Clutch Assembly..................................................................................5-42
45 Degree Gear Box.........................................................................................5-43
FOR TARP INFORMATION, PLEASE REFER TO YOUR TARP MANUAL.
FOR SCALE INFORMATION, PLEASE REFER TO YOUR SCALE MANUAL.
FOR TRACK INFORMATION, PLEASE REFER TO YOUR TRACK MANUAL.
1-1
Killbros 735/835 — Safety
Section I
Safety
General Hazard Information.....................................................................................1-2
Safety Decals ............................................................................................................1-3
Following Safety Instructions ..................................................................................1-5
Before Servicing........................................................................................................1-6
Before Operating.......................................................................................................1-6
During Operation.......................................................................................................1-6
Before Transporting ..................................................................................................1-7
During Transport .......................................................................................................1-7
Driveline Safety.........................................................................................................1-8
Pressurized Oil..........................................................................................................1-9
Preparing for Emergencies ......................................................................................1-10
Wearing Protective Equipment ................................................................................1-10
1-2
Killbros 735/835 — Safety
General Hazard Information
No accident-prevention program can be successful without the wholehearted cooperation of
the person who is directly responsible for the operation of the equipment.
A large number of accidents can be prevented only by the operator anticipating the result
before the accident is caused and doing something about it. No power-driven equipment,
whether it be transportation or processing, whether it be on the highway, in the field, or in
the industrial plant, can be safer than the person who is at the controls. If accidents are
to be prevented--and they can be prevented--it will be done by the operators who accept
the full measure of their responsibility.
It is true that the designer, the manufacturer, and the safety engineer can help; and they will
help, but their combined efforts can be wiped out by a single careless act of the operator.
It is said that, “the best kind of a safety device is a careful operator.” We, at Unverferth
Mfg. Co., Inc. ask that you be that kind of operator.
REMEMBER:
THINK SAFETY
A CAREFUL OPERATOR IS THE
BEST INSURANCE AGAINST AN
ACCIDENT!
SIGNAL WORDS
INDICATES AN EXTREMELY HAZARDOUS SITUATION OR ACTION THAT WILL RESULT IN
SERIOUS INJURY OR DEATH.
INDICATES A HAZARDOUS SITUATION OR ACTION THAT COULD RESULT IN SERIOUS IN-
JURY OR DEATH.
INDICATES AN UNSAFE SITUATION OR ACTION THAT MAY RESULT IN PERSONAL INJURY.
1-3
Killbros 735/835 — Safety
DECALS. THESE DECALS INFORM AND REMIND THE OPERATOR WITH OPERATIONAL
Safety Decals
PART NO. 94094
PART NO. 95046
PART NO. 9003474
PART NO. 95445
PART NO. 9003478
PART NO. 97961
PART NO.
9003477
PART NO. 9003476
PART NO.
9003475
PART NO. 97575 PART NO. 9003574
PART NO.
9003475
PART NO. 95839
PART NO. 9008151
75 MM BLACK TEXT ON
WHITE BACKGROUND
SCORE LINE
PREMASK REQUIRED
WHITE BACKGROUND
/8" PART NUMBER LOCATED
ON BACKING FILM
PART NO. 9008715
1-4
Killbros 735/835 — Safety
Safety Decals (continued)
PART NO. 95046
PART NO. 94754
REFLECTORS
9003125 (Fluorescent)
9003126 (Red)
9003127 (Amber)
SMV PART NO. TA510514
SIS PLATE w/DECAL
PART NO. 79342B
1-5
Killbros 735/835 — Safety
Following Safety Instructions
• Read and understand this operator’s manual before operating.
• Allmachineryshouldbeoperatedonlybytrainedandauthorizedpersonnel.
• Topreventmachinedamage,useonlyattachmentsandservicepartsapprovedbythemanufac-
turer.
• Alwaysshuttractorengineoffandremovekeybeforeservicing.
• Avoidpersonalattiresuchasloosettingclothing,shoestrings,drawstrings,pantscuffs,longhair,
etc., that may become entangled in moving parts.
• Donotallowanyone torideontheimplement.Makesureeveryoneisclear before
operating machine or towing vehicle.
• Neverattempttooperateimplementunlessyouareinthedriver’sseat.
• Never enter a cart containing grain. Flowing grain traps and suffocates victims in
seconds.
1-6
Killbros 735/835 — Safety
During Operation
• Regulatespeedtoeldconditions.Maintaincompletecontrolatalltimes.
• Neverserviceorlubricateequipmentwheninoperation.
• Keepawayfromoverheadpowerlines.Electricalshockcancauseseriousinjury
or death.
• Useextremecarewhenoperatingclosetoditches,fences,oronhillsides.
• Donotleavetowingvehicleunattendedwithenginerunning.
Before Operating
• Donotstandbetweentowingvehicleandimplementduringhitching.
• Alwaysmakecertaineveryoneandeverythingisclearofthemachinebeforebeginning
operation.
• Verifythatallsafetyshieldsareinplaceandproperlysecured.
• Ensurethatallapplicablesafetydecalsareinstalledandlegible.
• Securedrawbarpinwithsafetylatchandlocktractordrawbarinfixedposition.
Before Servicing
• Avoid working under an implement; however, if it becomes absolutely unavoidable,
make sure the implement is safely blocked.
• Ensurethatallapplicablesafetydecalsareinstalledandlegible.
• Topreventpersonalinjuryordeath,alwaysensurethattherearepeoplewhoremainoutsidethe
cart to assist the person working inside, and that all safe workplace practices are followed. There
isrestrictedmobilityandlimitedexitpathswhenworkinginsidetheimplement.
• Securedrawbarpinwithsafetylockandlocktractordrawbarinxedposition.
• Explosiveseparationofatireandrimcancauseseriousinjuryordeath.Onlyproperlytrainedper-
sonnel should attempt to service a tire and wheel assembly.
1-7
Killbros 735/835 — Safety
Before Transporting
• Securetransportchainstotowingvehiclebeforetransporting.DONOTtransportwithoutchains.
• Installtransportlocksbeforetransporting.
• Checkforproperfunctionofallavailabletransportlights.Makesurethatallreectorsareclean
andinplaceonmachine.MakesurethattheSMVemblemandSISdecalarevisibletoapproaching
traffic.
• Thisimplement may not be equipped with brakes. Ensure that the towing vehicle has adequate
weight and braking capacity to tow this unit.
During Transport
• Complywithalllawsgoverninghighwaysafetywhenmovingmachinery.
• Usetransportlightsasrequiredbyalllawstoadequatelywarnoperatorsofothervehicles.
• Usegoodjudgmentwhentransportingequipmentonhighways.Regulatespeedtoroadcondi-
tions and maintain complete control.
• Maximum transport speed of this implement should never exceed 20 mph as indicated on the
machine.Maximumtransportspeedofanycombinationofimplementsmustnotexceedthelow-
estspeciedspeedoftheimplementsincombination.Donotexceed10mphduringoff-highway
travel.
• Slowdownbeforemakingsharpturnstoavoidtipping.Driveslowlyoverroughgroundandside
slopes.
• Donottransportgraincartonroadswhileloaded.
• Itisprobablethatthisimplementistaller,widerandlongerthanthetowingvehicle.Becomeaware
of and avoid all obstacles and hazards in the travel path of the equipment, such as power lines,
ditches, etc.
1-8
Killbros 735/835 — Safety
Driveline Safety
• Donotallowchildrennearequipmentthatisrunningorengaged.
• Donotexceed1000rpmPTOspeed.
• DisengagethePTO,stopthetractorengine,andremovekeyfromignitionbeforemakinginspec-
tions, or performing maintenance and repairs.
• Inspect the driveline, quick disconnect, overload shear-bolt limiter or clutch, and shielding of-
ten. Repair immediately. Use replacement parts and attaching hardware equivalent to the original
equipment. Only alterations described in this manual for overall length adjustment are allowed.
Any other alteration is prohibited.
• Avoidexcessivelylonghardwareorexposedandprotrudingpartswhichcansnagandcauseen-
tanglement.
• LubricatethedrivelineasrecommendedintheMAINTENANCEsection.
• Keephoses,wiring,ropes,etc.fromdanglingtooclosetothedriveline.
• Installdrivelineandshieldsaccordingtorecommendedlengthsandattachingmethodswithrec-
ommended hardware. The driveline shield should rotate independently a full rotation and tele-
scope freely. The retaining chain must be secured to the implement safety shield.
• Adjustdrawbartoheightrecommendedintractorsetupsection.
• Becarefulnottohitthedrivelinewithtractortireswhenturning.
• Checkthelengthofthetelescopingmemberstoinsurethedrivelinewillnotbottomoutorsepa-
rate when turning and/or going over rough terrain.
• ProperextendedandcollapsedlengthsofthetelescopingPTOshaftmustbeveriedbeforerst
operationwitheachandeverytractor.IftheextendedlengthofthePTOshaftisinsufcient,itmay
become uncoupled or bottom out when turning and/or going over rough terrain which will cause
seriousinjuryordeathfromcontactwithuncontrolledailingofPTOshaftassemblycomponents.
1-9
Killbros 735/835 — Safety
Pressurized Oil
• Relievethehydraulicsystemofallpressurebeforeadjustingorservicing.Seehydraulicpower
unit manual for procedure to relieve pressure.
• High-pressureuids canpenetratethe skinandcause seriousinjuryor death.Use
cardboardorwoodtodetectleaksinthehydraulicsystem.Seekmedicaltreatment
immediatelyifinjuredbyhigh-pressureuids.
• Hydraulicsystemmustbepurgedofairbeforeoperatingtopreventseriousinjuryordeath.
• Donotbendorstrikehigh-pressurelines.Donotinstallbentordamagedtubesorhoses.
• Repairalloilleaks.Leakscancauseres,personalinjury,andenvironmentaldamage.
• Routehosesandlinescarefullytopreventprematurefailureduetokinkingandrubbingagainst
otherparts.Makesurethatallclamps,guardsandshieldsareinstalledcorrectly.
• Checkhydraulichosesandtubescarefully.Replacecomponentsasnecessaryifany
of the following conditions are found:
- End fittings damaged, displaced, or leaking.
-Outercoveringchafed/cutorwirereinforcingexposed.
- Outer covering ballooning locally.
-Evidenceofkinkingorcrushingoftheflexiblepartofahose.
1-10
Killbros 735/835 — Safety
Preparing for Emergencies
Wearing Protective Equipment
• Wearclothingandpersonalprotectiveequipmentappropriateforthejob.
• Wearsteel-toedshoeswhenoperating.
• Wearhearingprotectionwhenexposedtoloudnoises.
• Donotwearadditionalhearingimpairingdevicessuchasradioheadphones,etc.
• Keeparstaidkitandproperlyratedreextinguishernearby.
• Keep emergency numbers for fire, rescue, and poison control personnel near the
phone.
2-1
Killbros 735/835 — Set Up
Section II
Set Up
Pre-Delivery Checklist ..............................................................................................2-2
Basic Cart Set Up
Folding Side Extensions.....................................................................................2-3
SMV Emblem .......................................................................................................2-4
Auger Rest Retainer Removal ...........................................................................2-4
Lamp Set Up.......................................................................................................2-5
Driveline Storage.................................................................................................2-5
Wheel/Tire Set Up ..............................................................................................2-6
Adjustable Axle (Optional)..................................................................................2-7
FOR TORQUE INFORMATION, PLEASE REFER TO THE MAINTENANCE SECTION
FOR TARP INFORMATION, PLEASE REFER TO YOUR TARP MANUAL.
FOR SCALE INFORMATION, PLEASE REFER TO YOUR SCALE MANUAL.
2-2
Killbros 735/835 — Set Up
Pre-Delivery Checklist
After the cart has been completely assembled, use the following checklist and inspect the
cart. Check off each item as it is found satisfactory or after proper adjustment is made.
o TorquewheelnutsasspeciedinMAINTENANCEsection.
o Axlesareadjustedfromshippingpositiontodesiredoperatingposition.(IfApplicable)
o Tiresareinatedtospeciedairpressure.(IfApplicable)
o Allgreasettingshavebeenlubricatedandgearboxoillevelchecked.
o Checktobesureallsafetydecalsarecorrectlylocatedandlegible.Replaceifdamaged.
o Checktobesureallreectivedecalsarecorrectlylocated.
o ChecktobesureSMVdecalisinplaceandshippingcoverremoved.
o Checktobesuretransportlightsareworkingproperly.
o CheckPTO.See“VerifyTelescopingPTOShaftLength”inMAINTENANCEsection.
o Belts/Chainsarealignedandproperlytensioned.
o Checktobesurescreensoveraugerareinplaceandproperlysecured.
o Transportchainsareproperlyinstalledandhardwareistorquedtospecication.See“Transport
ChainConnection”inOPERATIONsection.
o SettractorPTOcontrolengagementsettingtoaminimum,refertotractoroperatorsmanualforset-
ting information.
oPaint all parts scratched in shipment.
o Testruntheaugers.See“AugerOperation”inOPERATIONsection.
o Checkcleanoutdoorassemblyplayormovement.SeeMAINTENANCEsectionforadjustmentpro-
cedure.
This manual suits for next models
1
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