US Automatic PATRIOT I Operating instructions

Heavy Duty Battery Powered Solar or AC Charged
PATRIOT I
Single Swing Gate Operator
PATRIOT II
Dual Swing Gate Operator
Installation/Owners Manual

B
1. READ AND FOLLOW ALL INSTRUCTIONS
2. Study the entire Safety Section paying particularly close attention to the entrapment zones
and be aware of these areas not only during use but also during any adjustments to the unit.
3. Do not attempt to enter the gate area while the gate is moving. Wait until the gate comes to
a complete stop.
4. Never let children operate or play with gate controls or any other activation device. Keep
remote control away from children.
5. DO NOT ALLOW CHILDREN TO PLAY IN THE AREA OF THE GATE.
6. Do not allow anyone to ride on the gate.
7. Always keep people and objects away from the gate.
8. NO ONE SHOULD CROSS THE PATH OF A MOVING GATE.
9. Operate the gate only when it is fully visible, free of persons or obstructions, and properly
adjusted.
10. Do not attempt to “beat the gate” while the gate is opening or closing. This is extremely
dangerous.
11. Test gate operator monthly. The gate must stop and reverse directions upon contacting a rigid
object or when the secondary entrapment device is activated.
12. After all adjustments have been made to the sensitivity (current sense) circuit, secondary
entrapment devices and all other external devices installed, the safety devices must be
checked again. Failure to adjust and retest the gate operator can increase the risk of injury
or death.
13. Verify that the emergency release (manual release) pin can be easily removed.
14. KEEP GATES PROPERLY MAINTAINED. Tighten all bolts and grease hinges and pivot points.
15. THE ENTRANCE IS TO BE USED BY VEHICLES ONLY. Pedestrians must use a separate
entrance.
16. All safety features required by UL 325 are incorporated in the capabilities of all USAutomatic
control boards and should be utilized, including but not limited to, safety edges, photo electric
eyes, reverse sensing.
17. Test the current sense feature and all safety devices regularly to insure correct operation.
18. The USAutomatic battery charger is designed to operate with a recommended +12 VDC,
sealed maintenance free type Group U-1 battery. 30 amp hour minimum.
19. All control stations should be located at least 6 feet from any moving part of the gate
or operator.
20. Do not ever install any control device where a user will be tempted to reach through the gate
or fence to activate a gate.
21. Do not attempt to completely seal the control box. Battery needs some air ow.
22. SAVE THESE INSTRUCTIONS!!
WARNING
TO REDUCE THE RISK OF INJURY OR DEATH

1
PATRIOT Series AUTOMATIC GATE OPERATORS
The Patriot Gate Operator is intended to be installed on vehicular Class I, II, III or IV gates as dened
by UL 325, (the standard that regulates gate operator safety, as established and made effective
March 14, 2003, by Underwriters Laboratories, Inc.). Maximum gate load not to exceed 650 pounds
and 16 feet in length.
The Patriot control board was designed with a current sense safety feature. We strongly recommend
other safety devices such as photo eyes, contact sensors etc… to make each particular installation as
safe as possible and reduce the risk of personal injury and/or property damage.
PLEASE READ CAREFULLY AND UNDERSTAND THE SAFETY SECTION OF THIS MANUAL.
The Patriot system design and the accessories recommended are all Solar Friendly meaning that
they require the least amount of energy possible to perform the job they were designed to do. The
solar option allows you to install the gate operator in remote areas or in applications where you prefer
to be solar charged. Solar charging provides additional isolation from lightning that might damage the
unit via the AC power needed for the transformer.
BATTERY REQUIRED FOR OPERATION (Battery not included)
Recommended battery type:
Battery 12-volt, Group U-1; sealed (maintenance free); 30 amp hour minimum.
Using a smaller amp hour battery may cause damage to the charging system.
The wiring harness has two 1/4” ring terminals to connect to battery posts.
CAUTION: Do not install wet cell battery into control box; this type of battery
usually has removable caps used for service and will vent into control box.
The battery is charged using the 120V AC Powered Transformer (PN #520004) OR the Patriot Solar
Panel kit (PN 520025). Typically only one panel will be required. The Patriot gate operator is capable
of a high number of cycles per day. For information on what you can expect from a solar charged
system see the solar charging section of this manual. (page 64) Accessories that are added to your
gate operator must be solar friendly accessories and they will be identied as such.
Visit www.usautomatic.com for more information.
PLEASE READ THE ENTIRE MANUAL CAREFULLY PRIOR TO INSTALLATION.
© USAutomatic, LTD, 2015 rev. A
All rights reserved. No part of this manual may be reproduced by any means
without the expressed written consent of the publisher.
USAutomatic Part # 720001

2
INTRODUCTION
Safety Information ..............................................................................................................3
Patriot Parts Inventory ........................................................................................................4
Patriot Hardware Inventory .................................................................................................5
General Tool Requirements ................................................................................................6
PREPARATION AND OVERVIEW
Gate Qualications/Applications ......................................................................................... 7
Proper Gate Design ............................................................................................................8
INSTALLATION STEPS
1. Mounting Site Review ..................................................................................................9
2. Determine Opening Method (pull to open or push to open) .......................................10
3. Determine Horizontal Mounting Location ....................................................................11
4. Determine Best Method for Actuator Mounting Brackets - Pull to Open ....................12
Determine Best Method for Actuator Mounting Brackets - Push to Open ..................13
Determine Best Method for Actuator Mounting Brackets - Columns ..........................14
5. Mount Support Bracket ..............................................................................................15
6. Installing Actuator Mounting Tube - Pull to Open .......................................................16
Installing Actuator Mounting Tube - Push to Open .....................................................17
7. Installing Linear Actuator to Actuator Mounting Bracket .............................................18
8. Install Gate Bracket to Linear Actuator .......................................................................19
9. Install Gate Bracket to Gate ........................................................................................19
10. Install Patriot Control Box ...........................................................................................20
11. Install Patriot Control Board .......................................................................................21
12. Installing Receiver and Smart Charger / Charge Controller ....................................... 21
13. Install Linear Actuator Cable ....................................................................................... 22
Splicing Linear Actuator Cable Cable and Dual Gate Cable........................................22
14. Install Battery ..............................................................................................................23
15. Install Smart Charger / Charge Controller Power Source (AC or Solar) .................... 24
16. Connect Power Source to Smart Charger / Charge Controller ..................................26
17. Smart Charger / Charge Controller Operation Check ................................................26
18. Patriot Control Board Information ...........................................................................27-31
19. Control Board Dipswitch Setting Verication................................................................ 32
20. Gate Delay Feature ..................................................................................................... 32
21. Optional Soft Stop for Retract or Extend Position ......................................................32
22. Connect Linear Actuator Cable to Control Board .......................................................34
23. Operating Gate For The First Time.............................................................................. 34
24. Making Final Adjustments (Retract and Extend Limits and Sensitivity) .....................36
25. Programming Transmitter and Receiver ....................................................................37
26. Install Safety Signs ....................................................................................................38
27. Manual Release .........................................................................................................38
ENTRAPMENT ZONES................................................................................................ 39
PERIODIC SERVICE..................................................................................................... 39
ACCESSORIES .........................................................................................................40-47
TROUBLESHOOTING..............................................................................................48-62
APPENDIX
A. Gate Cycles per day AC or Solar Charged....................................................................64
B. Extending Charge Device Location ............................................................................... 65
C. Charge Controller.......................................................................................................... 66
WARRANTY ................................................................................................................... 68
TABLE OF CONTENTS

3
USAutomatic gate operators are certied to UL325 Vehicular Class I, II, III and IV swing gate standards.
UL325 identies four different classes of gate operators. These classes are listed below:
Class I : Residential vehicular gate operator- vehicular gate operator (or system) intended for use in a
home of one to four single family dwellings or a garage or parking area associated therewith.
Class II : Commercial/General access vehicular gate operator- vehicular gate operator (or system)
intended for use in a commercial location or building such as multi-family housing unit (ve or
more single family units), hotel garages, retail, or other buildings servicing the general public.
Class III : Industrial/Limited access vehicular gate operator- vehicular gate operator (or system)
intended for use in an industrial location or building such as a factory or loading dock area or
other locations not intended to serve the general public.
Class IV : Restricted Access vehicular gate operator- vehicular gate operator (or system) intended
for use in a guarded industrial location or building such as an airport security area or other
restricted access locations not servicing the general public, in which unauthorized access is
prevented via supervision by security personnel.
INSTALLATION
Install the gate operator when:
• Operator is appropriate for the construction of the gate and usage class is correct for the
installation.
• All exposed pinch points are eliminated or guarded.
• The gate is a vehicle gate. Pedestrians must be supplied with a separate access opening.
• The gate is installed in a location where enough space is supplied between adjacent structures and
the gate that when opening or closing the chance of entrapment is reduced.
• The gate does not swing into public access areas.
• The gate is properly installed and swings freely in both directions. Do not over adjust the sensitivity
adjustment to compensate for an improper gate installation.
• All controls are located at least six feet away from the gate to eliminate the chance of the person
operating the gate from coming in contact with the moving gate. Do not install external buttons,
which can be used to operate the gate within the reach of children.
• Safety Signs are installed, one on each side of the gate and visible in the gate area.
• All hard wired sensors used for secondary entrapment safety devices and their wiring are installed
in a manner which protects them from mechanical damage.
• All wireless sensors used for secondary entrapment safety devices are located so that the signal
from the transmitter to the receiver is not interfered with by adjacent structures. All exposed wiring
must also be protected from mechanical damage.
SECONDARY ENTRAPMENT DEVICES
USAutomatic designs all control boards with secondary entrapment device inputs.
USAutomatic recommends that UL325 listed secondary safety devices be installed with
all installations.
USAutomatic recommends that these devices be connected after proper gate installation and
operation has been veried. Then connect one device at a time to verify proper operation before
installing the next device. Ensure that power is disconnected from the control board prior to wiring
any accessory. Review Entrapment Zones on Page 39.
SAFETY INSTALLATION INFORMATION

4
All Operators include:
Cabinet with Control Board
Part # 600020 Cabinet
Part # 602020 Cover
Part # 500001 Control
Board
Patriot Actuator
Part # 510001
Patriot I - 1 per
Patriot II - 2 per
Dual Gate Actuator
Extension Cable 40’
Part # 630020
Patriot II ONLY
Charge Controller
Part # 520006
AC Charging Transformer
Part # 520004
with Patriot AC Models
Solar Charging Kit
Part # 520025
with Patriot Solar Models
Safety Signs
Part # 601020
2 per
Operators purchased with LCR Radio
Controls include:
2 Button Transmitter
Part # 030210
2 per
LCR Radio Receiver W/Harness
Part # 030205
Coax Antenna Cable
and Bracket
Part # 030013
Antenna
Part # 030208
Optional Accessories & LCR Items:
See accessories section (pages 40-47) for
complete list and descriptions
4 Button Transmitter - Part # 030212
Push to Operate Button - Part # 030215
Wireless Keypad - Plastic - Part # 050500
Wireless Keypad - Metal - Part # 050550
Garage Door Receiver - Part # 030214
12/24 Receiver - Part # 030207
Electric Gate Lock - Part # 070510
7 Day Timer - Part # 550015
Exit Sensor - #070305
Photo Eye - #550010
PARTS INVENTORY

5
BRACKETS
Support Bracket
Part # 610425
Patriot I - 1 per
Patriot II - 2 per
Mounting Tube
Part # 610102
Patriot I - 1 per
Patriot II - 2 per
Gate Bracket
Part # 610107
Patriot I - 1 per
Patriot II - 2 per
Manual Release Pin
Part # 620010
Patriot I - 1 per
Patriot II - 2 per
Manual Release Pin Clip
Part # 620011
Patriot I - 1 per
Patriot II - 2 per
Bronze Bushing
Part # 610530
Patriot I - 2 per
Patriot II - 4 per
Nylon Washers
Part # 610529
Patriot I - 2 per
Patriot II - 4 per
⅜” Bolt
Part # 610512
Patriot I - 1 per
Patriot II - 2 per
⅜” SAE Flat Washers
Part #610516
Patriot I - 2 per
Patriot II - 4 per
⅜ inch Lock Nuts
Part # 610518
Patriot I - 1 per
Patriot II - 2 per
1” Plastic Standoff
Part #620008
Patriot I - 7 per
Patriot II - 8 per
Cable Clamp
Part # 650020
Patriot I - 1 per
Patriot II - 2 per
Secondary Entrapment Siren
Part # 530010
1 per
Charge Control Harness
Part # 630040
1 per
Screwdriver
Part # 610006
1 per
HARDWARE INVENTORY

6
• SAE Standard wrenches & sockets • Welder
• Nut driver • Drill and bits
• Level and tape measure • Drill adapter for socket attachment
• Pliers • Hack saw
• Wire Cutters/Strippers
Welding is the recommended method of securing the linear actuator mounts to the gate and hinge
post. Bolt on brackets require frequent service to keep tight. They must be very securely attached
(i.e. carriage bolts with lock nuts and washers). Lag type bolts are not recommended. Loose or
unstable linear actuator mounts will result in improper operation.
IMPORTANT CAUTIONS:
A. Do not perform any welding with the actuator cable plugged into the control board or the battery
connected. Serious damage to the control board and/or battery may occur if attempted.
B. Do not attempt to hold control box and drill mounting holes with components installed. This
could damage the components.
C. Always disconnect the battery power from the control board using the quick connect harness
prior to wiring any devices to the control board.
D. Do not test or operate without actuator securely attatched to the gate. Serious damage to the
actuator limit switch assembly may occur if attempted.
GENERAL TOOL REQUIREMENTS

7
GATE QUALIFICATIONS/APPLICATIONS
This gate operator is rated for vehicular class I, II, III, or IV swing gates up to 16 feet in length and
up to 650 pounds in weight, as dened by UL-325. If your gate exceeds either one of these limits,
please consult a qualied technician or the factory for application questions and advice.
(Example: Convert one 20’ gate into two 10’ gates and use a dual gate operator.)
Note: The total gate opening normally cannot exceed 120 degrees.
Consult a service technician or the factory if greater opening is required.
The Patriot Gate Operator is recommended for Gates that meet the following descriptions:
Ornamental Iron
16 feet max length
Max weight 650 lbs.
Ranch Gate
16 feet max length
Max weight 650 lbs.
Farm Gate
20 feet max length
Max weight 300 lbs.
Chain Link Gate
16 feet max length
Max weight 650 lbs.
PREPARATION AND OVERVIEW

8
PROPER GATE DESIGN
IMPORTANT- A GATE OPERATOR CANNOT OVERCOME A POORLY DESIGNED GATE.
Since the gate is a major component of
the system, great care and concern must
be given to the gate design. USAutomatic,
LTD is not responsible for any damage to a
gate on which the gate operator is installed.
A poorly installed or misadjusted gate could
be damaged. It is the responsibility of the
installer to verify proper gate installation prior
to operator installation. As a general rule, a
gate, which is to be automatically operated,
must be stronger and smoother than one
operated manually.
• Does the gate swing smoothly without binds
or excessive resistance?
• Swing gates should swing level and plumb
to prevent the operator from having
to lift the gate open or closed.
• Swing gates should not require a wheel to
support them. Wheels create drag,
which will cause operator problems. A
wheel is generally a sign of a weak hinge
system or a weak gate frame.
• Is the gate frame of substantial strength
without excessive weight?
• Will the frame withstand normal wind load
conditions without sway or vibration?
• Will the gate close correctly without being
hand-guided or lifted to close?
• Are the hinges suited for an automatic gate
operator? We recommend bearing
type hinges to reduce friction drag.
• Will a reinforcement brace be required to
attach the linear actuator to the gate
or does a suitable cross member exist in
the gate design? See pg 11 for examples.
If any of these problems exist, they must be
corrected to achieve a reliable automatic gate
system.
Gate MUST be level
Gate should not require a
wheel for support.
Gate should not be unlevel
due to weak frame.
Gate should not be unlevel
due to unlevel post.
Post
MUST be
plumb

9
Mounting Site Review
Review the following items prior to installation and predetermine the solution to any
problems which may exist:
1. Does sufcient space exist for mounting and future servicing of the operator and control box?
2. Which direction will the gate swing?
a. Will the gate operator pull the gate open to the inside (Pull to Open)?
b. Will the gate operator push the gate open to the outside (Push to Open)?
(See Determine Opening Method Section pg 10)
3. Where and how will the actuator mounting brackets be secured to the hinge post and
to the gate? (pgs 11-14)
4. How will the gate bracket be secured to the gate and will additional reinforcement be required?
(pg 11)
5. Where will the control box be mounted to support the weight of the battery and other components
and can it be located within 8 feet to prevent splicing of the linear actuator cable? (pg 20)
6. For AC Charged System - How far away is the 120 VAC receptacle for the transformer?
Transformer is supplied with 12 feet of cable. If extension is needed use power source cable
Extension Kit part #630038. See Power Source Cable Extension chart for identifying the wire
size needed for the distance required. Transformer must be installed indoors or in a raintight
enclosure. Transformer should not be exposed to moisture. (pg 24)
7. For Solar Charged System - Where will the solar panel mount so that optimum sunlight is
received? Solar panel is provided with 15 feet of cable, If extension is needed use power source
cable Extension Kit part #630038 or 75’ Solar Extension part #520016. See Power Source
Cable Extension chart for identifying the wire size needed for the distance required. Solar panel
typically needs to be facing a South or Southwest direction. (pg 25)
8. How will accessory control wiring, if any, be brought to the control box? Knock outs are provided
in control box bottom for conduit. (pg 20)
9. Have all safety concerns been addressed? See Safety Section pg 3 and Entrapment Zones on
pg 39 for more information.
1

10
Determine Opening Method
(pull to open or push to open)
Pull to Open Installation
This installation method is the most common where the gate swings into the property and the
operator pulls the gate open.
Push to Open Installation
This installation method is commonly used where the drive slopes upward into the property and the
operator pushes the gate open. The gate swings outward away from the property.
2
RETRACTED (Gate Open)
RETRACTED (Gate Closed)
EXTENDED (Gate Closed)
EXTENDED (Gate Open)

11
Determine Horizontal Mounting Location
Now that the type of installation (pull to open or push to open) has been determined, the vertical
height position of the support bracket and actuator mounting tube must be determined. Refer to these
examples to determine the mounting location of the gate bracket on the gate, which is needed to
determine the location of the actuator mounting tube.
The actuator delivers force on the gate when operating. Aligning the actuator mounts with a horizontal
gate frame member is the best choice. (as shown here)
Installation of a horizontal brace may be necessary to prevent damage to vertical gate pickets.
Avoid mounting actuator on bottom rail of gate. Unit will be more likely to be damaged by ooding and
will be difcult to service and adjust.
Add crossmember to reinforce
Horizontal Brace
Horizontal Brace
Add crossmember to elevate location
3

12
Determine Best Method for Actuator Mounting Brackets - PULL TO OPEN
Study the examples below and determine the best method for your gate. The examples below are
for left hand installations. Reverse for right hand installations.
Square Post
Round Post
Wood or Aluminum Post
Drill through mounted.
Drill through post and
bracket. Use carriage
bolts with back plate.
(not included)
4a
Actuator support bracket mounted
horizontally on hinge post
Actuator support bracket mounted
vertically on hinge post
Actuator support
bracket mounted
vertically on
hinge post
Actuator support bracket mounted
vertically opposite hinge
3D Example
On wood post
Actuator support bracket mounted
horizontally on fence rail

13
Determine Best Method for Actuator Mounting Brackets - PUSH TO OPEN
Study the examples below and determine the best method for your gate. The examples below are for
left hand installations. Reverse for right hand installations.
Square Post
Round Post
Wood or Aluminum Post
4b
Drill through mounted.
Drill through post and bracket.
Use carriage bolts with back plate.
(not included)
Actuator support bracket mounted
horizontally on hinge post
Actuator support bracket mounted
vertically on hinge post
3D Example

14
Determine Best Method for Actuator Mounting Brackets - COLUMNS
Dimensions shown are for 90° - 95° opening.
New Construction Existing Columns
13” standard for 90°. Can be up to 16” if
required for actuator to clear column.
Set hinge post
in corner
Set hinge post
behind column
center of hinge
center of hinge
center of hinge
center of hinge
Post set behind
column
Thick wall post inside
column. Welded prior
to column construction
Alternative Methods
6”
6”
6”
6”
13”
13”
13”
13”
4c

15
Mount Support Bracket
Now that you have determined the method and the vertical mounting location of the Actuator Support
Bracket, mount the support bracket in alignment with predetermined horizontal frame member as per
the following examples.
Bracket must be level in all directions.
DO NOT mount support
bracket in a manner that
obstructs gate movement
or creates a pinch point.
5

16
Dim A
Dim B
Cut Line Center of
Hinge
Center of Hinge
Cut Line
Install Actuator Mounting Tube - PULL TO OPEN
Cut Actuator Mount Tube to proper length. Weld to support bracket.
(See table below for desired dimensions.)
The actuator mounting tube will need to be cut so that the ⅜” hole location matches the dimensions
for a pull to open system.
Before welding in place, ensure the actuator mounting tube is level in all directions and the ⅜” pivot
hole location on actuator mounting tube is at proper point per the dimension chart for the type of
installation being performed.
PULL TO OPEN - Actuator Hinge Mounting Tube Installation Dimensions
Gate opening in degrees Dimension A Dimension B
90 degree opening 6” 13”
100 degree opening 7 ½” 12”
110 degree opening 9” 10 ½”
120 degree opening 11” 8”
6a
6”
Dim A
13”
Dim B
* Dimensions shown are
for 90° - 95° opening.

17
Install Actuator Mounting Tube - PUSH TO OPEN
Cut Actuator Mount Tube to proper length. Weld to support bracket.
(See table below for desired dimensions.)
The actuator mounting tube will need to be cut so that the ⅜” hole location matches the dimensions
for a push to open system. Before welding in place, ensure the actuator
mounting tube is level in all directions and ⅜”
pivot hole location on actuator mounting tube
is at proper point per the dimension chart for
the type of installation being performed.
Dim A
Dim B
Cut Line
PUSH TO OPEN - Actuator Hinge Mounting Tube Installation Dimensions
Gate opening in degrees Dimension A Dimension B
90 degree opening 11” 6”
100 degree opening 13” 6”
110 degree opening 14.5” 6”
6b
* Dimensions shown are
for 90° - 95° opening.
11”
Dim A
6”
Dim B

18
Install Linear Actuator to Actuator Mounting Bracket
The linear actuator should be mounted to the actuator mounting bracket using the provided hardware.
Assemble as shown below. Tighten lock nut securely.
Note: The linear actuator may be installed UPSIDE down to facilitate limit adjustments at this point.
Then after all adjustments have been made, install linear actuator correctly with cable pointing toward
the ground. Failure to do so will allow water to enter the rear housing and damage the limit
assembly.
7
⅜” Bolt
Part # 610512
⅜” SAE Flat Washer
Part #610516
Mounting Tube
Part # 610102
⅜” SAE Flat Washer
Part #610516
⅜ inch Lock Nut
Part # 610518
Bronze Bushing
Part # 610530
Nylon Washer
Part # 610529
Nylon Washer
Part # 610529
Bronze Bushing
Part # 610530