Vanguard ULTI Rack IN8002 User manual

Fitting Instructions - Read instructions carefully before fitting and follow them for correct use
IN8002 ULTI Rack
This FITTING INSTRUCTION is the property of VAN GUARD ACCESSORIES LTD. and must not be used for
manufacturing purposes, copied nor communicated in any way to third parties without written
permission from VAN GUARD ACCESSORIES LTD.
IN8002_C
Van GuardAccessories Ltd
Fair Oak Close, ExeterAirport Business Park,
Exeter, Devon, EX5 2UL
www.van-guard.co.uk
IN8002 - PAGE 1 OF 7
#PART NO. QTY
1
2
3
4
5
6
AS3007
AS3008
AS31161
ME0009
ME0010
MA6016
-
3
1
6
6
12
#PART NO. QTY
1
2
3
4
5
6
7
8
9
10
FX4008 (M8)
FX4027 (M8X55)
FX4139 (M8X20)
FX4001 (M8X40)
FX4007
MA6007
FX4036 (M8)
FX4011 (M8)
FX4015 (M6X30)
FX4016 (M6)
1
6
2
2
2
4
2
6
6
6
13 245
6
123
5
4
6789 10

IN8002 - PAGE 2 OF 7
Vehicle:
Citroen Relay: 2006 on
Peugeot Boxer: 2006 on
Fiat Ducato: 2006 on
Wheel Base: L1
Roof Height: H1
Rear Doors: Twin 920mm
3200mm
VGUR-009 R F
Vehicle:
Citroen Relay: 2006 on
Peugeot Boxer: 2006 on
Fiat Ducato: 2006 on
Wheel Base: L2
Roof Height: H1
Rear Doors: Twin
VGUR-010
Vehicle:
Citroen Relay: 2006 on
Peugeot Boxer: 2006 on
Fiat Ducato: 2006 on
Wheel Base: L2
Roof Height: H2
Rear Doors: Twin
VGUR-011
1245mm
31KG
=
415mm 415mm
31KG
=
34KG
=
R F
R F
R F
3000mm
4963mm
3450mm
5413mm
3450mm
5413mm
395mm
415mm460mm460mm
1200mm
3500mm
1410mm395mm
470mm 470mm470mm400mm 400mm 400mm
R F
1200mm
3200mm
1410mm395mm
470mm 470mm470mm400mm 400mm 400mm

Stick rubber pads to the underside of the roof brackets. Secure the roof brackets to the vehicles fixing points using locking clamps, M6x30 hex bolts
and M6 flange nuts. The locking clamps have a cut out on the bottom flange which slots into the fixing post.
IN8002 - PAGE 3 OF 7
1
2
Loosely secure roof bars to the roof brackets using M8x55 coach bolts and M8
flange nuts.
=
=
Adjust the roof bars to ensure that they’re evenly spaced on the vehicle.
3
10MM X 2
13MM X 1
TOOLS REQUIRED
FX4008 (M8) X1
(SUPPLIED IN FIXING KIT)
ME0182 X1
(SUPPLIED IN FIXING KIT)
TIGHTEN
TO
8Nm

Assemble the side rails together using 1X M8x40 button bolt. Tighten using the
supplied tool (FX4008). Repeat for the other side. Lift the side rails into position. Ensure that the side rails are connected to the roof M bars correctly as per step 6.2.
IN8002 - PAGE 4 OF 7
Tighten the M8 flange nuts to 12Nm.
45.1 A2 A1
B1 B2
(WITH
ROLLER BRACKET)
(WITH
ROLLER BRACKET)
(WITHOUT
ROLLER BRACKET)
(WITHOUT
ROLLER BRACKET)
5.2
M8 NYLOC NUT
ALREADY IN PLACE
6.1
A2
B2
A1
B1

Adjust the position of the side rails to suit the rear roller.
Place the remaining roof bars into position. See page 2 for the recommended
distances between the roof bars. Once in position push on the lever to secure in
place.
Push on the lever to secure the 3X fixed roof bars into positon.
IN8002 - PAGE 5 OF 7
6.2 7
9
*IMAGE FOR ILLUSTRATION PURPOSES ONLY
8
1. 2. 3.

Push the plastic bungs into position (X4).
IN8002 - PAGE 6 OF 7
12
Check bars are fully secured.
13
Secure the roller spigot to the left hand roller bracket only using a M8 t bolt
(FX4139) and a M8 shakeproof washer. Ensure that the shakeproof is on the inside
of the roller bracket and that the spigot sits flush / straight. Tighten using the supplied tool.
10
ME0182
M8 SHAKEPROOF
MUST SIT INSIDE THE
BRACKETAGAINST
THE T-BOLT HEAD
Assemble the roller spigot, M8 t bolt (FX4139) and M8 shakeproof washer together.
Place the assembly into the roller. Slide the roller onto the spigot fitted in step 10,
drop the other end into position and then tighten using the supplied tool (ME0182).
11
M8 SHAKEPROOF
MUST SIT INSIDE THE
BRACKETAGAINST
THE T-BOLT HEAD

Once the product has been fitted check fixings and parts to ensure they have been
fully secured and tightened. Check fixings and parts at regular intervals. Any
damaged or worn parts must be immediatey removed from the vehicle and replaced.
IN8002 - PAGE 7 OF 7
14
NOTES:
Maximum load capacity: 150KG (Including rack weight - please refer to page 2.) (Maximum load must be in
accordance with the vehicle manufacturer’s load bearing capacity. Please refer to the vehicles handbook.).
Regularly check all fixings and parts.
Retain these instructions for future reference. It is important that the end user receives this document.