Vanguard VG305S User manual

Fitting Instructions - Read instructions carefully before fitting and follow them for correct use
IN8184 Bulkhead - VG305S / VG305P
This FITTING INSTRUCTION is the property of VAN GUARDACCESSORIES LTD. and must not be used for
manufacturing purposes, copied nor communicated in any way to third parties without written
permission from VAN GUARDACCESSORIES LTD.
IN8184_B
Van Guard Accessories Ltd
Fair Oak Close, ExeterAirport Business Park,
Exeter, Devon, EX5 2UL
www.van-guard.co.uk
IN8184 - PAGE 1 OF 3
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ME0966 X2
(FIXING BRACKET) FX4016 X7 (M6) FX4017 X4 (M6) FX4020 X5 (M8)
ME0965 X1
(BOTTOM)
ME0964 X1
(TOP) FX4042 X5 (M6X16)
FX4061 X2
(M6X14) FX4090 X17 (No8 x 1/2”)
DRILL (Ø3.2MM) X1
SPANNER (10MM) X2
PH SCREW DRIVER X1
TOOLS REQUIRED
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1. You should note that it is the responsibility of the installer/s to ensure that when drilling holes in to your
vehicle to take fixings, care must be taken to ensure that the fuel line, tyres, fuel tank, wiring loom, exhaust,
bodywork and brake lines etc. are not damaged. Whilst every effort has been made to ensure our products can
be safely fitted, changes to vehicles sometimes occur so it’s always necessary to check before drilling.
If in doubt refer to the vehicle manufacturer’s dealership.
2. When drilling, use as short a drill bit as possible to prevent damage to the vehicle. Use corrosion protection
when drilling the vehicle.
3. Wear the appropriate protective equipment (safety glasses & gloves) while fitting this product.
4. Regularly inspect all fixings and parts.Any damaged or worn parts should be immediately removed the
vehicle and replaced.
5. Retain instructions for future use. It is important that the end user receives this document.
CAUTION - IMPORTANT NOTES

IN8184 - PAGE 2 OF 3
1
Loosely secure the fixing brackets to the bottom bulkhead using M6x14 hex bolts
(FX4061), M6 washers (FX4017) and M6 flange nuts (FX4016). Once in position
carefully drill 3.2mm through the fixing hole and secure using No8x1/2” self-tap screws
(FX4090).
Carefully drill 3.2mm through the fixing positions shown below and secure to the
floor of the vehicle using No8x1/2” self-tap screws (FX4090).
2
3 Place the top onto the bottom bulkhead with the bottom return looking into the cab
area. Once in position secure the top and bottom together using M6x16 coach bolts
(FX4042), M8 washers (FX4020) and M6 flange nuts (FX4016).
4
Please read the important notes on page 1 before fitting this product.
Position the bottom bulkhead into the vehicle against the ‘C’ pillar with the bottom return
looking into the load area. Once happy with the position carefully drill 3.2mm through the
positions shown below and secure to the ‘C’ pillar using No8x1/2” self-tap screws.
CAB
SIDE
LOAD
SIDE
CAB
SIDE
LOAD
SIDE
LOOKING AT BULKHEAD FROM
CAB SIDE

IN8184 - PAGE 3 OF 3
Once happy with the position of the bulkhead carefully drill 3.2mm through the
positions shown below and secure using No8x1/2” self-tap screws (FX4090).
5 Carefully drill 3.2mm through the side fixing positions shown below and secure to
the vehicle using No8x1/2” self-tap screws (FX4090).
6
EXAMPLE IMAGE EXAMPLE IMAGE
LOOKING AT BULKHEAD FROM
LOAD SIDE LOOKING AT BULKHEAD FROM
LOAD SIDE