Vanguard VGUR-016 User manual

Fitting Instructions - Read instructions carefully before fitting and follow them for correct use
IN8004 ULTI Rack
This FITTING INSTRUCTION is the property of VAN GUARD ACCESSORIES LTD. and must not be used for
manufacturing purposes, copied nor communicated in any way to third parties without written
permission from VAN GUARD ACCESSORIES LTD.
IN8004_B - IW - 30/03/2016
Van Guard Accessories Ltd
Fair Oak Close, Exeter Airport Business Park,
Exeter, Devon, EX5 2UL
www.van-guard.co.uk
IN8004 - PAGE 1 OF 7
#PART NO. QTY
1
2
3
4
5
AS3007
AS3009
AS3161
AS3154
AS3155
-
4
1
4
4
#PART NO. QTY
1
2
3
4
5
6
7
8
FX4008 (M8)
FX4034 (M6X60)
FX4035 (M8X20)
FX4001 (M8X40)
FX4007
MA6007
FX4036 (M8)
FX4016 (M6)
1
16
2
2
2
4
2
16
13 245
123
5
4
678

IN8004 - PAGE 2 OF 7
Vehicle:
Ford Transit: 2000 - 2014
Wheel Base: MWB (L2)
Roof Height: Medium (H2)
Rear Doors: Twin
VGUR-016
R F
3300mm
5230mm
Vehicle:
Ford Transit: 2000 - 2014
Wheel Base: LWB (L3)
Roof Height: Medium (H2)
Rear Doors: Twin
VGUR-017
3750mm
5680mm
R F
900mm
3200mm
R F
35KG
=
225
450mm
900mm 900mm
450mm 450mm 450mm 450mm 450mm
900mm
3600mm
225 1350mm 900mm
450mm 450mm 450mm 450mm 450mm 450mm 450mm
R F
38KG
=

Loosely secure the pre-assembled gutter brackets on to the roof bars using M6x60
coach bolts and M6 flange nuts.
IN8004 - PAGE 3 OF 7
1.1
1.2 Place the roof bar assemblies onto the gutter and position them using the
dimensions shown on page 2. Once in place adjust the roof bars to ensure that
they’re evenly spaced on the vehicle. Do not tighten any fixings at this point.
2
AS3155 AS3154
AS3155
AS3154
=
=
10MM X 1
13MM X 1
TOOLS REQUIRED
FX4008 (M8) X1
(SUPPLIED IN FIXING KIT)
ME0182 X1
(SUPPLIED IN FIXING KIT)

IN8004 - PAGE 4 OF 7
Tighten the roof bar fixings.
3 Tighten the gutter clamp fixings. 4
5.1
A2 A1
B1 B2
(WITH
ROLLER BRACKET)
(WITH
ROLLER BRACKET)
(WITHOUT
ROLLER BRACKET)
(WITHOUT
ROLLER BRACKET)
Lift the rear side rail sections into position (A2 & B2). Ensure that the side rails are
connected to the roof bars correctly as per step 5.3.
5.2
A2
B2
TIGHTEN
TO
8Nm
TIGHTEN
TO
8Nm

IN8004 - PAGE 5 OF 7
Adjust the position of the rear side rails to suit the rear roller.
5.3 6
7
Push on the lever to secure the 2X rear fixed roof bars into positon.
1. 2. 3.
Lift the front side rail sections into position (A1 & B1). Ensure that the side rails are
connected to the roof bars correctly as per step 5.3.
8
A1
B1

Secure the roller spigot to the left hand roller bracket only using a M8x20 hex bolt
and a M8 shakeproof washer. Ensure that the shakeproof is on the inside of the
roller bracket and that the spigot sits flush / straight. Tighten using the supplied tool.
Slide the front side rail upto the rear side rail and secure together using 1X M8x40
button bolt. Tighten using the supplied tool (FX4008). Repeat for the other side.
IN8004 - PAGE 6 OF 7
910
Push on the lever to secure the 2X front fixed roof bars into positon.
1. 2. 3.
Place the remaining roof bars into position. See page 2 for the recommended
distances between the roof bars. Once in position push on the lever to secure in
place.
11
*IMAGE FOR ILLUSTRATION PURPOSES ONLY
12
ME0182
M8 SHAKEPROOF
M8 NYLOC NUT
ALREADY IN PLACE

IN8004 - PAGE 7 OF 7
Assemble the roller spigot, M8x20 hex bolt and M8 shakeproof washer together.
Place the assembly into the roller. Slide the roller onto the spigot fitted in step 12
and drop the other end into position. Tighten using the supplied tool (ME0182).
Once fitted check fixings and parts to ensure they have been fully secured and
tightened. Regularly check all fixings.
13
14 Push the plastic bungs into position (X4).
16
NOTES:
Maximum load capacity: 150KG (Including rack weight - please refer to page 2.) (Maximum load must be in
accordance with the vehicle manufacturer’s load bearing capacity. Please refer to the vehicles handbook.).
Regularly check all fixings.
Retain these instructions for future reference.
Check bars are fully secured.
15