Vanguard ULTI Rack User manual

Fitting Instructions - Read instructions carefully before fitting and follow them for correct use
IN8029 ULTI Rack
This FITTING INSTRUCTION is the property of VAN GUARD ACCESSORIES LTD. and must not be used for
manufacturing purposes, copied nor communicated in any way to third parties without written
permission from VAN GUARD ACCESSORIES LTD.
IN8029_D
Van GuardAccessories Ltd
Fair Oak Close, ExeterAirport Business Park,
Exeter, Devon, EX5 2UL
www.van-guard.co.uk
IN8029 - PAGE 1 OF 7
#PART NO. QTY
1
2
3
4
AS3003
AS3004
AS3159
ME0021
-
3
1
6
#PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
FX4008 (M8)
FX4027 (M8X55)
FX4139 (M8X20)
FX4001 (M8X40)
FX4007
MA6007
FX4036 (M8)
FX4011 (M8)
FX4012 (M6X16)
FX4010 (M6)
FX4017 (M6)
FX4126 (M6)
1
6
2
2
2
4
2
6
12
12
12
12
13 24
123
5
4
6789 10 11 12

IN8029 - PAGE 2 OF 7
Vehicle:
Vauxhall Vivaro: 2014 on
Renault Trafic: 2014 on
Wheel Base: SWB (L1)
Roof Height: High (H2)
Rear Doors: Twin 530mm
360mm
2200mm
VGUR-066 R F
Vehicle:
Vauxhall Vivaro: 2014 on
Renault Trafic: 2014 on
Wheel Base: LWB (L2)
Roof Height: High (H2)
Rear Doors: Twin
VGUR-067
R F
1157mm
472mm 473mm
21KG
=
3098mm
4998mm
3498mm
5398mm
R F
24KG
=
R F
578mm 579mm
945mm
360mm
2600mm
1157mm
578mm 579mm

1
IN8000 - PAGE 3 OF 7
2
10MM X 1
13MM X 1
TOOLS REQUIRED ME0021
Secure the fixing clips (FX4126) to the vehicles fixing points as shown below. 3 Secure the roof brackets to the vehicles fixing points using M6x16 hex bolts, M6
shakeproof washers and M6 washers. See step one to ensure the brackets are
positioned on the correct fixing points.
FX4008 (M8) X1
(SUPPLIED IN FIXING KIT)
ME0182 X1
(SUPPLIED IN FIXING KIT)
FX4126
FX4010
FX4017 FX4010
FX4017
TIGHTEN
TO
8Nm

Loosely secure roof bars to the roof brackets using M8x55 coach bolts and M8
flange nuts.
Adjust the roof bars to ensure that they’re evenly spaced on the vehicle.
Tighten the M8 flange nuts.
IN8029 - PAGE 4 OF 7
4
=
=
5
6
TIGHTEN
TO
12Nm
7.1 A2 A1
B1 B2
(WITH
ROLLER BRACKET)
(WITH
ROLLER BRACKET)
(WITHOUT
ROLLER BRACKET)
(WITHOUT
ROLLER BRACKET)

Assemble the side rails together using 1X M8x40 button bolt. Tighten using the
supplied tool (FX4008). Repeat for the other side.
Lift the side rails into position. Ensure that the side rails are connected to the roof
bars correctly as per step 8.2.
Adjust the position of the side rails to suit the rear roller.
IN8029 - PAGE 5 OF 7
7.2
M8 NYLOC NUT
ALREADY IN PLACE
8.1
A2
B2
A1
B1
8.2 9

Push on the lever to secure the 3X fixed roof bars into positon. Place the remaining roof bars into position. See page 2 for the recommended
distances between the roof bars. Once in position push on the lever to secure in
place.
Secure the roller spigot to the left hand roller bracket only using a M8 t bolt
(FX4139) and a M8 shakeproof washer. Ensure that the shakeproof is on the inside
of the roller bracket and that the spigot sits flush / straight. Tighten using the supplied tool.
Assemble the roller spigot, M8 t bolt (FX4139) and M8 shakeproof washer together.
Place the assembly into the roller. Slide the roller onto the spigot fitted in step 12,
drop the other end into position and then tighten using the supplied tool (ME0182).
IN8029 - PAGE 6 OF 7
10
1. 2. 3.
11
*IMAGE FOR ILLUSTRATION PURPOSES ONLY
12
ME0182
M8 SHAKEPROOF
MUST SIT INSIDE THE
BRACKETAGAINST
THE T-BOLT HEAD
13
M8 SHAKEPROOF
MUST SIT INSIDE THE
BRACKETAGAINST
THE T-BOLT HEAD

IN8029 - PAGE 7 OF 7
Once the product has been fitted check fixings and parts to ensure they have been
fully secured and tightened. Check fixings and parts at regular intervals. Any
damaged or worn parts must be immediatey removed from the vehicle and replaced.
16
NOTES:
Maximum load capacity: 100KG (Including rack weight - please refer to page 2.) (Maximum load must be in
accordance with the vehicle manufacturer’s load bearing capacity. Please refer to the vehicles handbook.).
Regularly check all fixings and parts.
Retain these instructions for future reference. It is important that the end user receives this document.
Push the plastic bungs into position (X4).
14
Check bars are fully secured.
15