Vanguard IN8377 User manual

Fitting Instructions - Read instructions carefully before fitting and follow them for correct use
IN8377 Trade Van Racking - General Assembly and Installation
This FITTING INSTRUCTION is the property of VAN GUARD ACCESSORIES LTD. and must not be used for
manufacturing purposes, copied nor communicated in any way to third parties without written
permission from VAN GUARD ACCESSORIES LTD.
IN8377_A (CN:NR)
Van Guard Accessories Ltd
Fair Oak Close, Exeter Airport Business Park,
Exeter, Devon, EX5 2UL
www.van-guard.co.uk
IN8377 - 01 OF 12
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[email protected]
UK [phone]
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Attention:
For customers installing one of our vehicle-specific bronze, silver or
gold packages, please firstly consult instruction document IN8378
which showcases the recommended racking layout and indicates the
specific positioning of each unit size.
Once you have identified the layout, refer back to this manual for
instructions on assembling your racking system.
Customers installing universal or bespoke units do not need to
consult IN8378 and should proceed directly to this instruction for
assembly and installation instructions.
*Image for illustration purposes only. Trade Van Racking provides numerous configuration
options. This document offers an overview, with the flexibility to adjust the positioning of
items according to your preferences.

IN8377 - 02 OF 12
Trade Van Racking
SAFETY AND PRODUCT INFORMATION - READ CAREFULLY BEFORE FITTING AND RETAIN FOR FUTURE USE
NOTICE
Van Guard Accessories Ltd and/or its distributors does not accept liability for products which have not been fitted in
accordance with the fitting instructions provided.
Please refer to the vehicle manufacturers handbook to establish the maximum payload capacity for your vehicle. Do not
exceed this limit.
FITTING (A)
A.01. Please be aware that the responsibility for drilling holes into your vehicle to install fixings lies with the installer(s).
It is crucial to exercise caution to avoid damaging components such as the fuel line, tyres, fuel tank, wiring loom, exhaust,
batteries, bodywork, and brake lines.
A.02. You must exercise extra caution when installing racking in electric or hybrid vehicles. For these vehicles, it is highly
recommended to engage an experienced installer to ensure secure attachment of the racking. Additionally, do not under
any circumstances drill through the vehicle flooring if there are batteries or wires beneath.
A.03. When attaching the racking unit to the side of a vehicle, it is recommended that the fixing brackets are securely
fastened to the inner steel skin of the vehicle. Relying solely on a plywood lining for fixing is insufficient.
A.04. Take care when affixing to the side of a vehicle to ensure there is ample space between the inner and outer layers to
avoid puncturing the outer skin of the vehicle. When drilling, use as short a drill bit as possible to prevent damaging the
vehicle.
A.05. This product must only be fitted to vehicles with a full bulkhead present.
A.06. Always use corrosion protection when drilling holes to prevent rust and maintain the vehicle's structural integrity.
A.07. This product must be fixed in place, even if it is not to be fitted inside a vehicle.
A.08. Wear the appropriate protective equipment (safety glasses & gloves) while fitting this product to ensure your safety
during the installation process.
DRIVING (B)
B.01. Be aware that the addition of the racking system may affect the van's center of gravity, potentially impacting its
handling characteristics. Drive cautiously and adapt to any changes in vehicle dynamics.
B.02. After first fitting of the van racking and whenever the van racking is refitted to the vehicle, racking, accessories and
loads shall be checked the first time after a short period of driving, 50 km or 30 minutes maximum, for tight fit and
function ability and tightened if necessary.
LOADING/SECURING (C)
C.01. Do not exceed the specified load limits of the racking system.
C.02. Do not exceed the vehicle's maximum payload capacity, remembering to factor in the weight of the racking system
in your calculations.
C.03. Do not climb or stand on any part of the racking system.
C.04. Exercise caution when loading and unloading items from the racking system to prevent personal injury and damage
to the product.
LOADING/SECURING (C)
C.05. Personal injury and damage to property can occur when cargo is not properly secured during various driving
maneuvers such as braking, accelerating, taking turns, or making sudden swerves. Inadequate load securing may lead to
cargo tipping or shifting, which can have serious consequences. To mitigate these risks, follow these guidelines:
◦Ensure all objects in the load area are properly secured to prevent tipping and sliding.
◦Prior to each journey, thoroughly inspect and confirm that the load is securely fastened.
◦Incorporate dividers and rubber mats within shelves to prevent movement.
When it comes to load securing, it's crucial to adhere to relevant laws and road traffic regulations to promote safety and
ensure compliance with the law.
MAINTENANCE (D)
D.01. Regularly check all fixings for tightness.
D.02. Regularly inspect all components for signs of wear or damage. Replace lost, damaged, or worn parts immediately.
D.03. Any changes made to the product as well as the use of spare parts or accessories other than those supplied by the
manufacturer will lead to the lapsing of the manufacturer’s warranty and liability for any material damage or accidents.
FINISHING (E)
E.01. The fitter, end user and anyone using the product must receive and read both this document and the supplied fitting
instructions. Retain both the fitting instructions and this document for future use.
E.02. Ensure all packaging is disposed of responsibly.
E.03. Ensure product is disposed of responsibly at its end of life.
E.04. Always comply with applicable safety rules and regulations when fitting and using this product.
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IN8377 - 03 OF 12
SEE INSTRUCTION IN8259
(SUPPLIED WITH PRODUCT)
SEE INSTRUCTION IN8270
(SUPPLIED WITH PRODUCT)
PAGES 04 > 06
(THIS DOCUMENT)
DROP-DOWN DOORS
DRAWERSSHELVESINTRODUCTION
PAGES 10 > 12
(THIS DOCUMENT)
PAGES 07 > 09
(THIS DOCUMENT)
SEE INSTRUCTION IN8421
(SUPPLIED WITH PRODUCT)
VEHICLE FIXING - SIDESVEHICLE FIXING - FLOORKICK PLATES
Trade Van Racking provides numerous configuration options. This document offers an overview, with
the flexibility to adjust the positioning of items according to your preferences.
01. Thoroughly read this document, as well as the instructions for any drawers, drop-down doors, or
kick plates, before proceeding with assembly.
02. Commence assembly outside of the vehicle starting with the shelves. If you are then fitting a
drawer, drop-down door, or kick plate, consult the specific instructions included with those
products.
03. Once you have assembled the racking unit, proceed to the sections on 'Vehicle Fixing - Floor' and
'Vehicle Fixing - Sides' for vehicle installation.

IN8377 - 04 OF 12
The following pages detail how to secure the shelves of your racking
system.
01
SHELF FIXING METHOD (1 OF 3)
SUPPLIED COMPONENTS
Open the KT5447 shelf fixing kit – it will be packed in the same box as the shelf
(one kit per shelf). This kit provides the fixings required to assemble the shelves
to the side panels. Quantities shown below are to suit one shelf.
FX4011 X4
(M8 FLANGE NUT)
FX4040 X4
(M8 WASHER)
FX4138 X4
(M8X50 COACH BOLT)
TOOLS REQUIRED
13MM X1

IN8377 - 05 OF 12
Maximum weight load per shelf is 30kg. Do not exceed this limit.
This limit is the same for both straight and angled shelves.
01
If you are also installing a drop-down door, do not position a shelf below
the 7th fixing hole. You can install the drop-down door once the shelves
are fully assembled.
03
SHELF FIXING METHOD (2 OF 3)
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6
5
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If you are also installing a drawer, ensure that you plan to leave enough
space. Drawers can be positioned anywhere on the unit and one
drawer requires the space of three side fixing holes as illustrated. You
can install the drawer once the shelves are fully assembled.
04
When assembling a unit to go over a vehicle's wheel arch, ensure you
leave enough space for the bottom of the shelf to clear the wheel arch.
In some instances, it may be beneficial to remove wheel arch covers.
02
TIP! Each side panel shelf fixing
hole is spaced 45mm apart. As a
reference, if you attach a straight
shelf to the 7th fixing hole up, the
distance from the floor to the shelf's
underside will be 339mm.
???mm
30KG
MAX
30KG
MAX
30KG
MAX

Ensure assembly is carried out on a flat surface.
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IN8377 - 06 OF 12
When assembling a unit with multiple bays, the middle side panel(s) act
as a divider for two adjacent shelves. For multiple bay units, ensure the
middle side panel(s) label faces as depicted in the illustration.
05
Adjust the position of your shelves to suit your requirements and then
secure the shelves to the side panels using M8x50 coach bolts, M8
washers, and M8 flange nuts. Tighten all fixings to 5Nm. Take care not to
damage the unit by over tightening.
07
SHELF FIXING METHOD (3 OF 3)

SUPPLIED COMPONENTS
This section will require the following parts. All side panels must be secured to
the floor. Quantities shown below are to suit one side panel.
FX4002 X3
(M8 NYLOC NUT)
FX4011 X2
(M8 FLANGE NUT)
FX4040 X8
(M8 WASHER)
FX4048 X2
(M8X50 COACH BOLT)
FX4140 X3
(M8X50 HEX BOLT)
ME0918 X1
(SUITS STRAIGHT PANELS)
ME2058 X1
(SUITS TAPERED PANELS)
IN8377 - 07 OF 12
Trade Van Racking can be attached to a vehicle using various methods,
including rivets, nuts and bolts, self-tapping screws, and riv-nuts. The
following steps outline our recommended and crash-test approved
method for securing the racking unit to the floor of a vehicle.
01
RECOMMENDED VEHICLE FLOOR FIXING METHOD (1 OF 3)
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TOOLS REQUIRED
TAPE MEASURE X1DRILL (Ø8.5mm) X113MM X2

Secure the floor brackets to the side panels using M8x50 coach bolts,
M8 washers and M8 flange nuts. Tighten all fixings to 5Nm. Take care
not to damage the unit by over tightening.
04
IN8377 - 08 OF 12
Position the unit inside the vehicle in desired position.
Before proceeding, ensure that the rear doors can open and close
without any interference from the racking unit.
02
Prior to proceeding past this point please take the time to read through
the important note below.
01
If you are fixing a straight side panel, use floor bracket ME0918. If you
are fixing a tapered side panel, use floor bracket ME2058.
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RECOMMENDED VEHICLE FLOOR FIXING METHOD (2 OF 3)
CAUTION
It is important that care is taken when drilling and fixing to your vehi-
cle.
You should note that it is the responsibility of the installer/s to ensure that when drilling holes
into your vehicle to take fixings, care must be taken to ensure that the fuel line, tyres, fuel tank,
wiring loom, exhaust, batteries, bodywork, and brake lines etc. are not damaged.
We advise customers to be extra cautious when fitting racking to electric or hybrid vehicles. For
these vehicles, we strongly recommend employing an experienced installer to ensure the
racking is properly affixed. Additionally, it is essential that you do not drill through the vehicle
flooring if there are batteries or wires present underneath.
If in doubt refer to the vehicle manufacturer’s dealership.
STRAIGHT TAPERED
918 2058
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IN8377 - 09 OF 12
After ensuring the area under the floor bracket / vehicle floor is free from
obstruction, mark the hole centres of the fixing slots you have chosen to
use. Move the unit to one side and drill Ø8.5mm through the floor of the
vehicle (three positions for each bracket).
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Bolt down through the floor brackets using M8x50 hex bolts and M8
washers, secure under the vehicle using M8 washers and M8 nyloc
nuts. Repeat process for each side panel.
07
RECOMMENDED VEHICLE FLOOR FIXING METHOD (3 OF 3)
Measure from the side and rear of the vehicle and note down the posi-
tions of the floor brackets. Use the same measurements underneath the
vehicle to check that the underside is clear of any obstructions so drilling
can take place.
05

IN8377 - 10 OF 12
Trade Van Racking can be attached to a vehicle using various methods,
including rivets, nuts and bolts, self-tapping screws, and riv-nuts. The
following steps outline our recommended and crash-test approved
method for securing the racking unit to the side of a vehicle.
01
RECOMMENDED SIDE FIXING METHOD (1 OF 3)
SUPPLIED COMPONENTS
This section will require the following parts. All side panels must be secured to
the side of a vehicle. Quantities shown below are to suit one side panel.
FX4011 X4
(M8 FLANGE NUT)
TOOLS REQUIRED
DRILL X113MM X210MM X2
FX4013 X4
(M6 WASHER)
FX4016 X4
(M6 FLANGE NUT)
FX4040 X8
(M8 WASHER)
FX4048 X2
(M8X50 COACH BOLT))
FX4061 X4
(M6X14 HEX BOLT)
FX4141 X2
(M8X16 COACH BOLT)
ME0919 X2
(SIDE BRACKET)
ME0920 X2
(SIDE BRACKET EXTENSION)

IN8377 - 11 OF 12
Prior to proceeding past this point please take the time to read through
the important note below.
01 Each side panel requires two fixing brackets. Try to position one bracket
towards the top of the unit, and the other bracket towards the bottom of
the unit. Ensure the fixing brackets are positioned to pick up on the inner
steel skin of the vehicle and are not against the outer skin.
02
RECOMMENDED SIDE FIXING METHOD (2 OF 3)
CAUTION
It is important that care is taken when drilling and fixing to your vehi-
cle.
You should note that it is the responsibility of the installer/s to ensure that when drilling holes into your
vehicle to take fixings, care must be taken to ensure that the fuel line, tyres, fuel tank, wiring loom,
exhaust, batteries, bodywork, and brake lines etc. are not damaged.
We advise customers to be extra cautious when fitting racking to electric or hybrid vehicles. For
these vehicles, we strongly recommend employing an experienced installer to ensure the racking is
properly affixed. Additionally, it is essential that you do not drill through the vehicle flooring if there are
batteries or wires present underneath.
If in doubt refer to the vehicle manufacturer’s dealership.
Secure the fixing brackets (ME0919) to the unit in the required positions
using M8x50 coach bolts, M8 washers and M8 flange nuts. If required,
an extension bracket can be used as shown in step four.
03 If required, an extension bracket can be used as shown. 04
M8X16 COACH BOLT
M8 WASHER
M8 FLANGE NUT

IN8377 - 12 OF 12
Check the positions behind the fixing brackets are free from obstruction
(wiring looms / electrical wires etc.). Once checked carefully drill
through the fixing bracket holes using a suitable drill bit for the fixing.
05 Secure the fixing brackets to the side of the vehicle using M6x14 hex
bolts, M6 washers and M6 flange nuts. Repeat process for each side
panel.
06
RECOMMENDED SIDE FIXING METHOD (3 OF 3)
TAKE CARE NOT TO DRILL
INTO THE OUTER SKIN
OF THE VEHICLE
BEHIND THE
INNER SKIN