Vanguard VGUR-020 User manual

Fitting Instructions - Read instructions carefully before fitting and follow them for correct use
IN8006 ULTI Rack
This FITTING INSTRUCTION is the property of VAN GUARD ACCESSORIES LTD. and must not be used for
manufacturing purposes, copied nor communicated in any way to third parties without written
permission from VAN GUARD ACCESSORIES LTD.
IN8006_B - IW - 19/01/2016
Van Guard Accessories Ltd
Fair Oak Close, Exeter Airport Business Park,
Exeter, Devon, EX5 2UL
www.van-guard.co.uk
IN8006 - PAGE 1 OF 7
#PART NO. QTY
1
2
3
4
5
6
7
8
9
10
AS3003
AS3004
AS3159
ME0035
ME0036
ME0037
ME0038
ME0039
MA6016
AS3148
-
3
1
1
1
2
1
1
12
6
#PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
FX4008 (M8)
FX4027 (M8X55)
FX4035 (M8X20)
FX4001 (M8X40)
FX4007
MA6007
FX4036 (M8)
FX4011 (M8)
FX4012 (M6X16)
FX4010 (M6)
FX4017 (M6)
1
6
2
2
2
4
2
6
6
6
6
13 245
7
123
5
4
6789 10
6
8910
11

IN8006 - PAGE 2 OF 7
Vehicle:
Citroen Dispatch: 2007 on
Peugeot Expert: 2007 on
Fiat Scudo: 2007 on
Toyota ProAce: 2013 on
Wheel Base: SWB (L1)
Roof Height: Low (H1)
Rear Doors: Twin
780mm
2500mm
VGUR-020 R F
Vehicle:
Citroen Dispatch: 2007 on
Peugeot Expert: 2007 on
Fiat Scudo: 2007 on
Toyota ProAce: 2013 on
Wheel Base: LWB (L2)
Roof Height: Low (H1)
Rear Doors: Twin
VGUR-021
780mm
390mm
23KG
=
26KG
=
R F
R F
460mm
390mm390mm390mm
R F
3000mm
4805mm
3122mm
5135mm
1110mm
2800mm
780mm460mm
390mm390mm370mm370mm370mm

1
IN8006 - PAGE 3 OF 7
2
ME0035
Stick rubber pads to the underside of the roof brackets. 3 Secure roof brackets to the vehicles fixing points by placing the roof bracket plates under the fixing points
and secure using M6x16 hex bolts, M6 shakeproof washers and M6 washers.
ME0036 ME0037
ME0038 ME0039
ME0037ME0038 ME0035
ME0037ME0039 ME0036
L2H1 / VGUR-021
ME0037ME0038 ME0035
ME0037ME0039 ME0036
L1H1 / VGUR-020
10MM X 1
13MM X 1
TOOLS REQUIRED
FX4008 (M8) X1
(SUPPLIED IN FIXING KIT)
ME0182 X1
(SUPPLIED IN FIXING KIT)
TIGHTEN
TO
8Nm

Loosely secure roof bars to the roof brackets using M8x55 coach bolts and M8
flange nuts.
IN8006 - PAGE 4 OF 7
4
7.1
A2 A1
B1 B2
(WITH
ROLLER BRACKET)
(WITH
ROLLER BRACKET)
(WITHOUT
ROLLER BRACKET)
(WITHOUT
ROLLER BRACKET)
=
=
Adjust the roof bars to ensure that they’re evenly spaced on the vehicle.
5
Tighten the M8 flange nuts.
6
TIGHTEN
TO
12Nm

IN8006 - PAGE 5 OF 7
7.2
Assemble the side rails together using 1X M8x40 button bolt. Tighten using the
supplied tool (FX4008). Repeat for the other side.
Lift the side rails into position. Ensure that the side rails are connected to the roof
bars correctly as per step 8.2.
8.1
8.2 Adjust the position of the side rails to suit the rear roller. 9
A2
B2
A1
B1
M8 NYLOC NUT
ALREADY IN PLACE

IN8006 - PAGE 6 OF 7
Place the remaining roof bars into position. See page 2 for the recommended
distances between the roof bars. Once in position push on the lever to secure in
place.
11
*IMAGE FOR ILLUSTRATION PURPOSES ONLY
10
Push on the lever to secure the 3X fixed roof bars into positon.
1. 2. 3.
Secure the roller spigot to the left hand roller bracket only using a M8x20 hex bolt
and a M8 shakeproof washer. Ensure that the shakeproof is on the inside of the
roller bracket and that the spigot sits flush / straight. Tighten using the supplied tool.
Assemble the roller spigot, M8x20 hex bolt and M8 shakeproof washer together.
Place the assembly into the roller. Slide the roller onto the spigot fitted in step 12
and drop the other end into position. Tighten using the supplied tool (ME0182).
12
ME0182
M8 SHAKEPROOF
13

IN8006 - PAGE 7 OF 7
Push the plastic bungs into position (X4).
Once fitted check fixings and parts to ensure they have been fully secured and
tightened. Regularly check all fixings.
14
16
NOTES:
Maximum load capacity: 150KG (Including rack weight - please refer to page 2.) (Maximum load must be in
accordance with the vehicle manufacturer’s load bearing capacity. Please refer to the vehicles handbook.).
Regularly check all fixings.
Retain these instructions for future reference.
Check bars are fully secured.
15