VES Colourfan CLE Series User manual

VES Andover Ltd Eagle Close Chandlers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Extract Unit
Installation, Operation and Maintenance Manual
1
ORIGINALINSTRUCTIONS
®
VESRef.ID.937
IssueF
May2015
page
Introduction 1
Nomenclature 2
ReceiptofGoods&Handling 3
Installation 3
StandardWiring&FanInstallation 6
Maintenance 11
Warning
Caution
Important
Important
Introduction
1
2
3
4
5
6
1The colourfanextractseriesisarangeofcentrifugalextractunits,directdrivenwithdutiesupto
2.5m³/s.Suitableforplant-room,ceilingvoidandexternallocations.Asstandard,eachunitwill
havebeensuppliedpre-wiredtoanexternalisolator.Thestandardambientoperating
temperatureoftheunitis-20to+35°C.
Forfurthertechnicaldetailsregardingdimensionsandweights,contactVESon08448 15 60 60,
quotingthesalesorder(SO)numberandtheunittypeasfoundontheunitnameplate,or
alternativelyvisitwww.ves.co.uk.
Thefollowingsymbolsusedwithinthisdocumentrefertopotentialdangers,adviceforsafe
operationorimportantpointsofreference
Indicateshazardsassociatedwithelectriccurrentandhighvoltages
Indicateshazardsthatrequiresafetyadviceforpersonnelorpotentialunit/propertydamage
Indicatesimportantinformation
This manual must be read in full before Installation, Operation and Maintenance of the
units supplied
Pleaseensurethatthisdocumentispassedtotheenduser.Thismanualformsanintegral
partoftheproductandshouldbekeptfortheworkinglifeoftheproduct.Additionalcopies
ofthisandsupportingdocumentsareavailablebycontactingVESorbyvisiting
www.ves.co.ukandfollowingthe'InformationCentre'link.
Contents

VES Andover Ltd Eagle Close Chandlers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Extract Unit
Installation, Operation and Maintenance Manual
2
ORIGINALINSTRUCTIONS
®
Nomenclature
PartNumberCoding
PointDescription PointVariants Details(asappropriate)
1 Product CLE colourfanextractunits
2 UnitSize 0...9 Sequentialseeunitoutlinefordetails
3 FanType 3ACBackwardcurvecentrifugalfan
4 FanSize 1...10 Sequential
5 Phase -1 230V50HzSinglePhase
-3 400V50HzThreePhase
6 UnitConfiguration /P Plantroom(flat)
/W Weatherproof(flat)
7 MainHeating Null NoHeating
8 Infill Null NoInfill
/AL Optionalacousticliner
9 Handing /RT Right/TopAccess
/RB Right/BottomAccess
/LT Left/TopAccess
/LB Left/BottomAccess
10 MainFilter Null Nofilter
11 ControlPanelSection Null Nofittedcontrols
/I Pre-wiredisolator
/ISC Pre-wiredisolator&speedcontroller
/IF IsolatorFanStarter
/IFSC IsolatorFanstarter&speedcontroller
12 Inlet/outlet /L weatherlouvreoutlet
/C weathercowloutlet
/SP rectangularspigot
/CS circularspigot
13 Colour Null Galvanisedfinish
/R7004 Powdercoatedfinish,RAL7004etc...
14 PowderCoatType Null Ascolour
/IT Internalpowdercoatedonly
/BT Internal/Externalpowdercoated
15 Special /S Special(non-standard)Unit
CLE031-1/P/AL/RT/I/CS/S
CLE 0 3 1 -1/P /AL/RT /I /CS /S
TypicalExample
1 2 3 4 5 6 7 8 9 10 11 12 131415
2

VES Andover Ltd Eagle Close Chandlers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Extract Unit
Installation, Operation and Maintenance Manual
3
ORIGINALINSTRUCTIONS
®
Caution
UnitsshouldonlybesupportedusingthesupportfeetasprovidedbyVESwiththeunit.Contact
VESbeforeattemptingtosupporttheunitusingalternativemethods.
Onlyexperiencedfittersshouldundertakethiswork.Takenecessarysafetyprecautionswhen
workinginelevatedpositions.
Caution Handles,lids,housingsandcoilconnectionsmustNOTbeusedasliftingpoints
Receipt of Goods
& Handling
Installation
3
4
Immediatelyuponreceiptofgoods,checkforpossibledamageintransitpayingparticular
attentiontofanimpellors,coilconnectionsandunitcasing.Priortoinstallationpleasecheckto
ensure alignment andsmoothrotationoftheimpelloraftertransit.Alsochecktoensurethatany
ancillaryitemsareincluded.Thesewillnormallybesuppliedfittedor,inthecaseofsmallitems,
tapedtotheunit.Intheeventofanydamagehavingoccurredorifanyitemisfoundtobe
missing,itisessentialtoinformVESAndoverLtd.within7 daysofdeliveryquotingsalesorder
numberandtheunittype,asfoundontheunitnameplate.Afterthisperiod,VESwouldbeunable
toacceptanyclaimfordamagedormissinggoods.
Theentiresystemmustbeconsideredforsafetypurposesanditistheresponsibilityofthe
installertoensurethatalloftheequipmentisinstalledincompliancewiththemanufacturers
recommendations,withdueregardtothecurrentHEALTHANDSAFETYATWORKACTand
conformstoallrelevantstatutoryregulations.
Whereaunitisinstalledsothatafailureofcomponentscouldresultininjurytopersonnel,
precautionsshouldbetakentopreventsuchaninjury.Iftheunitisinstalledwherethereisa
reasonablepossibility ofpersonsorobjects coming into contact withthe impellor whilstoperational,
aguardshouldbefittedorstepstakentopreventthis.Itistheinstallersresponsibilitytoensure
thataccesspanelsarenotobstructedinanywayandsafeworkingaccessformaintenancemust
beprovidedinaccordancewithHealthandSafetyandBuildingRegulations.Forconfirmationof
requiredaccesspleaseseetheappropriateunitoutlinedrawing.
Foroptimumunitperformance,carefulconsiderationmustbepaidtothelocationoftheunitin
relationtotheductworkandassociateditems;placingtheunitdirectlyadjacenttoabendin
ductworkwillimpedeairflowandreduceperformance.Considerationmustalsobegivenbythe
installerforadequateilluminationoftheunitlocationinorderforsafemaintenance.Further
consideration shouldbegiventotheunits position andshouldbe secured intoplaceas appropriate ;
thisisespeciallyimportantwithexternalmountingasthewindandelementsmayeffectthe
overallstabilityoftheunit.
Whenmovingtheunit,handlewith
careandinsuchamannerastoavoid
damagingtheexternalfinishasthismay
reducetheabilitytoresistcorrosion.
Unitsaretoberiggedandliftedusing
spreaders,takingintoaccountthe
weightoftheunit.Liftinggearshould
bearrangedsoasnottobearonthe
casework.
Lifting Details
1
Fig.
1
1

VES Andover Ltd Eagle Close Chandlers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Extract Unit
Installation, Operation and Maintenance Manual
4
ORIGINALINSTRUCTIONS
®
Continued
Colourfan extractunitsaresuppliedwithfeetsuitableforfloororceiling-voidmounting,either
byuseofdrop-rodmounting,ineithertoporbottomaccessorientation,withairflowinthe
horizontalplane.Foralternativemountingpleaseconsultyouroutlinedrawingassuppliedwith
theunit,orrefertoVESCustomerServicesforfurtherinformation.
Installation 4
2
Plantroomceilingmounted
Unit mounting options
Fig.
2
3
4
5
3
Plantroomfloormounted
5
Weatherproof/roofmounted
4
Plantroomfloorfootmounted

VES Andover Ltd Eagle Close Chandlers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Extract Unit
Installation, Operation and Maintenance Manual
5
ORIGINALINSTRUCTIONS
®
Unit mounting detail
Fig.
6

7

8
9
Installation 4
Important
Whenhangingunitsfromdrop-rods,ensurethattheloadisevenlyspreadandthatallfeetare
usedwithinthesupport.Itisimportantthattheunitisleveltoensureallcomponentsoperate
correctly.
Important
Securedroprods/unitwithM10fixingsasshown.
Self-levellingfeetareavailableforfloormounting,with
M10fixingsasperdroprods.
Ifrequiredtheunitcanbefurthersecuredtothefloor
viaknockoutfixingholesonthefeet,fixingstobe
suppliedbyothers .
Note:max/mindimensionsforfootheight.
7
8
9
45mm
(min)
110mm
(max)
9
Whereprovided,flangesandspigotsshouldnotbeusedtosupporttheductworkandused
solelyasameansofductworkconnection.Furtherconsiderationshouldbegiventothe
unitspositionandsecuredintoplaceasappropriate.
Unitsaresuppliedwithcustomerconnectionsasspecifiedattimeoforder.Shouldyouneedto
alterthispleaseconsultVESasunitadjustmentmayinvalidateyourwarranty.
Continued
6
7
8
6

VES Andover Ltd Eagle Close Chandlers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Extract Unit
Installation, Operation and Maintenance Manual
6
ORIGINALINSTRUCTIONS
®
ForThreePhaseFans,atrialconnectionofthethreephasesupplyshouldbemadetocheckthat
thefanrotatesinthecorrectdirectionasindicatedonthefan.Iftherotationisincorrect,
interchangeanytwophasesoftheincomingsupplyattheisolator.
Forincorrectrotationofsinglephasefans,checkwiththeVESServicedepartmentforadvice,
on08448 15 60 60.
Thefollowingwiringdiagrams(page 7, 8, 9 & 10)areaguidetoinstallingthestandardfan
optionsfoundoncolourfanunits.Ifinanydoubt,forunitswithfittedVEScontrolsorforspecial
versionsoftheunits,consultthewiringdiagraminyourdocumentpackorcontactVESCustomer
ServicesDepartmenton08448 15 60 60,quotingthesalesorder(SO)numberandunittypeas
foundontheunitnameplate.
Standard Wiring
& Fan Installation
5
Warning Donotconnectanyunittoanelectricalsupplyvoltageoutsideofthespecification.
Theelectricalsupplymust be fully isolated beforeattemptingtoaffectanyworkonthisunit.
Allelectricalconnectionstoanyunitmustbecarriedoutinaccordancewiththecurrentedition
oftheI.E.ERegulations,onlycompetentElectriciansshouldbeallowedtoaffectanyelectrical
worktoourunits.
Important
Warning
Itisthecustomersresponsibilitytosupplyearthfaultprotectionthroughthebuilding
installationdeviceandadedicated,isolatedpowersupplywithoverloadprotection,to
accountformotorstartupcurrents.
Seethefanwiringdiagramforspecificfandetailsonpage7and9Fig.
10

13
.

VES Andover Ltd Eagle Close Chandlers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Extract Unit
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ORIGINALINSTRUCTIONS
®
Customer Connec!ons
230 V~ 50Hz
Continued
Standard Wiring
& Fan Installation
5
HE3 Male
Pin1 : Live
Pin2 : Neutral
Pin3 : Notused
PE : Earth
HE3 Female
Pin1 : Live
Pin2 : Neutral
Pin3 : Notused
PE : Earth
Standard wiring
arrangement
Isolator Termination
230VAC50Hz
Fig.
11
Fan
Contactarrangement
(viewfromterminationside)
Standard fan details
230VAC50Hz
Fig.
10
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VES Andover Ltd Eagle Close Chandlers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Extract Unit
Installation, Operation and Maintenance Manual
8
ORIGINALINSTRUCTIONS
®
Continued
Standard Wiring
& Fan Installation
5
Standard wiring
arrangement
Isolator Termination
230VAC50Hz
c/wspeedcontroller
Fig.
12

VES Andover Ltd Eagle Close Chandlers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Extract Unit
Installation, Operation and Maintenance Manual
9
ORIGINALINSTRUCTIONS
®
Continued
Standard Wiring
& Fan Installation
5
Standard wiring
arrangement
Isolator Termination
400VThreePhase
Fig.
14
HE5 Male
Pin1 : N/A
Pin2 : N/A
Pin3 : L1
Pin4:L2
Pin5:L3
PE : Earth
HE5 Female
Pin1 : N/A
Pin2 : N/A
Pin3 : L1
Pin4:L2
Pin5:L3
PE : Earth
Fan
Contactarrangement
(viewfromterminationside)
Standard fan details
400VThreePhase
Fig.
13
Important Forassociatedcomponents(speedcontrollers,etc.)pleaserefertotherelevant
accompanyingO&M
Customer Connec!ons
400 V 3~ 50Hz
L2
L2
L1
L1
E
E
1T1
1T2
1T3
1L1
1L2
1L3
FEMALE
MALE
L3
L3
Isolator
1 2
3
4
12
3
4
5
5
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DŽĚĞů

VES Andover Ltd Eagle Close Chandlers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Extract Unit
Installation, Operation and Maintenance Manual
10
ORIGINALINSTRUCTIONS
®
Customer
Connec!ons
Extract Fan
0‐10V Fan
Speed Signal
( )/SC Op!on Only
+10V
0V
0‐10V
Starter Kit
230 V 1~50Hz
400 V 3~50Hz
Customer
Connec!ons
Extract Fan
0‐10V Fan
Speed Signal
( )/SC Op!on Only
+10V
0V
0‐10V
Starter Kit
Standard wiring
arrangement
Isolator Fan starter
230VAC
Fig.
15
Standard wiring
arrangement
Isolator Fan starter
400VThreePhase
Fig.
16
Continued
Standard Wiring
& Fan Installation
5

VES Andover Ltd Eagle Close Chandlers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Extract Unit
Installation, Operation and Maintenance Manual
11
ORIGINALINSTRUCTIONS
®
Maintainance 6
Colourfanunitsfeatureplug&socketconnectionstoalloweasyfanassemblyremovalshouldit
berequired.Followtheinstructionbelow.
Ensuretheunitisfullyisolatedfromtheelectricalsupply. Carefullyremove thelidbyunfastening
thesidecatchesaroundthecasework. Separatetheplugconnection byhand(toolsnotrequired)
byliftingthelockingleverandpullingtheplug/socketapart
17
.DO NOTpullthecableto
separatetheassembly.Removeandretainthefourfanplatefixings
18
.
Carefullyliftoutthefanassembly;removalofthefanplatecoverisnotnormallyrequired.
Fan assembly removal
Important
Beforeattemptingtocarryoutanyworkonourunits,allaccompanyingdocumentation
includingwarninglabelsontheunitmustbereferenced.
Shoulditbenecessarytoremoveanycomponent,ensurethattheseareresecuredintoposition
oncereinstalled.Itiscriticalthatafteranymaintenanceworkhasbeenconductedthatall
componentsremoved/replacedberefittedcorrectlybyacompetentengineer.
Plug Connector
Locking/Unlocking
Fig.
17
Whenaccessingtheunitensuretheaccesspanels/lidsarehandled/openedinacontrolled
mannersoastoavoiddamagetotheunitorinjurytopersonnel.Thisisparticularlyimportant
withbottomaccessunits.
Careshouldbetakenwithlargerunitlidremovalasthismayneedtobeundertakenbymore
thanoneperson.
Caution
Warning
Beforeattemptingtocarryoutanymaintenancework,investigativeorrepairworkonourunits,
theunitMUST BE COMPLETELY ISOLATED fromitselectricalsupply.Ensureaminimumoftwo
minutesafterelectricaldisconnectionbeforeremovingaccesspanels.Thiswillallowanymoving
partstocometoarest.
WhenusedinconjunctionwithanInverterforspeedcontrol,aminimumofFive minutes should
begiventoallowforthecapacitorstodischargebeforestartingwork.
Careshouldalsobetakenwhenaccessingexternalunitsasthewindandelementsmaycause
movingpartstowindmill.
19
lifting Hazard:Duethesizeandweightoflargerfanstakeextracareduringremoval/installation.
Multiplepersonsareadvisedforthisoperationtoavoidinjury.
Caution

VES Andover Ltd Eagle Close Chandlers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Extract Unit
Installation, Operation and Maintenance Manual
12
ORIGINALINSTRUCTIONS
®
Maintainance 6
WEEE Directive
Fan assembly
removal/ installation
Fig.
18

19
Three Monthly Checks
Six Monthly Checks
Spares & Repairs
Fan alignment
Fig.
20
inleteye
Fanimpelloralignment
20
fanimpellor
connector
fanplate
fanplatecover
PLEASE ENSURE THAT THIS DOCUMENT IS PASSED ON TO THE END USER
Wereservetherighttoalterthespecificationwithoutnotice©VESAndoverLtd.2013.
Nopartofthispublicationmaybephotocopiedorotherwisereproducedwithouttheprior
permissioninwritingofVESAndoverLtd.
Attheendoftheirusefullifethepackagingandproductshouldbedisposedofviaasuitable
recyclingcentre.Donotdisposeofwithnormalhouseholdwaste.Donotburn.
Inordertokeeptheunitingoodorderthefollowingmaintenanceroutineisrecommended:
Checkinsidetheunitforaccumulationofdust,greaseetc.Ifthefanimpellerisheavilysoiled,
cleanoutcarefully(ensuretheunitisproperlyisolated).Failuretodothisperiodicallycouldlead
toalossofperformanceorthefantobecomeoutofbalance,leadingultimatelytobearing
failure.Ifthefanisstationaryforlongperiodsinahumidatmosphere,theunitshouldbe
switchedONforminimumoftwohourseverymonthtoremoveanymoisturethatmayhave
condensedwithinthemotor.
Thesecurityoffasteningsandtheintegrityofcomponentsshouldbecheckedregularlyaspart
oftheroutinemaintenanceoperation.Colourfanunitsaresuppliedwithbothunpainted
galvanisedsheetsteelcasesandpowdercoatpaintfinish.Checkallpainteditemstoensurethat
theyhavenotdeteriorated,particularlywhereadverseenvironmentalconditionsprevail.
Re-paintasnecessary.Matchingpaintcanbesupplieduponrequest.
WhenenquiringafterororderingsparescontactVESSparesDepartment,quotingthesales
order(SO)numberandunittypeasfoundontheunitnameplate.
Tel: [phone]  Fax: [phone]
Continued
Replacethefanassemblyontothefanbulkhead;asmallstudhasbeenincludedtoassistwith
correctlocation.Whenreturningthefanassemblytothecasetakecarenottodropthefan
impellorontheinleteyeasincorrectalignmentmaydamagetheimpellor.Securethefanplate
withtheappropriatefixings,ensuringcorrectfanaligmentwiththeinleteye,adjustingas
necessary.Atrialspinbyhandshouldindicateifthefanisrubbing.Toalign,losenthefan
platefixings,adjustandretighten.Itisimportantthattheloomissecuredawayfromthefan
impeller(coilexcesscableandziptieloomtofanplateasappropriate),allowenoughslackfor
loomconnection/removaltofansocket.Onreconnection,theplugassemblyfeaturesalocating
lugtoensurecorrectorientation.Oncerejoined,locktheconnectiontogetheragainusingthe
lockingleverasshown
17
.Carefullyreplacethelidandensureallfixingsaresafelyrefastened.
Fan assembly installation
20
19
18

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