VES Colourfan Series User manual

VES Andover Ltd Eagle Close Chand lers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Supply Unit
Installation, Operation and Maintenance Manual
1
ORIGINALINSTRUCTIONS
®
VESRef.ID.936
IssueG
May2015
This manual must be read in full before Installation, Operation and Maintenance of the units
supplied
Pleaseensurethatthisdocumentispassedtotheenduser.Thismanualformsanintegralpart
oftheproductandshouldbekeptfortheworkinglifeoftheproduct.Additionalcopiesofthis
andsupportingdocumentsareavailablebycontactingVESorbyvisitingwww.ves.co.ukand
followingthe'InformationCentre'link.
Warning
Caution
Important
Important
1
2
3
4
5
6
1Thecolourfansupplyseriesisarangeofcentrifugalsupplyunits,directdrivenwithdutiesup
to2.5m³/s.Suitableforplant-room,ceilingvoidandexternallocations.Asstandard,each
unitwillhavebeensuppliedwitheitherpre-wiredfittedcontrolsorpre-wiredtoanexternal
isolator.Thestandardambientoperatingtemperatureoftheunitis-20to+35°C.
Forfurthertechnicaldetailsregardingdimensionsandweights,contactVESon 08448 15 60 60,
quotingthesalesorder(SO)numberandtheunittypeasfoundontheunitnameplate,or
alternativelyvisitwww.ves.co.uk.
page
Introduction 1
Nomenclature 2
ReceiptofGoods&Handling 3
Installation 3
StandardWiring&FanInstallation 7
Maintenance 14
Thefollowingsymbolsusedwithinthisdocumentrefertopotentialdangers,adviceforsafe
operationorimportantpointsofreference
Indicateshazardsassociatedwithelectriccurrentandhighvoltages
Indicateshazardsthatrequiresafetyadviceforpersonnelorpotentialunit/propertydamage
Indicatesimportantinformation
Introduction
Contents

VES Andover Ltd Eagle Close Chand lers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Supply Unit
Installation, Operation and Maintenance Manual
2
ORIGINALINSTRUCTIONS
®
Nomenclature
PartNumberCoding
PointDescription PointVariants Details(asappropriate)
1 Product CLS colourfansupplyunits
2 UnitSize 0...9 Sequentialseeunitoutlinefordetails
3 FanType 3ACBackwardcurvecentrifugalfan
4 FanSize 1...10 Sequential
5 Phase -1 230V50HzSinglePhase
-3 400V50HzThreePhase
6 UnitConfiguration /P Plantroom(flat)
/W Weatherproof(flat)
7 MainHeating Null NoHeating
-E ElectricHeaterBattery
-W LPHWCoil
8 Infill Null NoInfill
/DS doubleskinned,mineralwoolinfill
/AL optionalacousticliner
9 Handing /RT Right/TopAccess
/RB Right/BottomAccess
/LT Left/TopAccess
/LB Left/BottomAccess
10 MainFilter Null Nofilter
/G4 G4panelfilter
/F7 F7panelfilter
11 ControlPanelSection Null Nofittedcontrols
/I Pre-wiredisolator
/ISC Pre-wiredisolator&speedcontroller
/CP Fittedcontrolpanel
/CPSC Fittedcontrolpanel&speedcontroller
/IF Isolator/Fanstarter
/IFSC Isolator/Fanstarter&speedcontroller
12 Inlet/outlet /L weatherlouvreoutlet
/C weathercowloutlet
/SP rectangularspigot
/CS circularspigot
13 Colour Null Galvanisedfinish
/R7004 Powdercoatedfinish,RAL7004etc...
14 PowderCoatType Null Ascolour
/IT Internalpowdercoatedonly
/BT Internal/Externalpowdercoated
15 Special /S Special(non-standard)Unit
CLS031-1/P/AL/RT/I/CS/S
CLS 0 3 1 -1/P /AL/RT /I /CS /S
TypicalExample
1 2 3 4 5 6 7 8 9 10 11 12 131415
2
Please note: Weatherproof units are supplied in R7004 powdercoating as standard

VES Andover Ltd Eagle Close Chand lers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Supply Unit
Installation, Operation and Maintenance Manual
3
ORIGINALINSTRUCTIONS
®
Caution
Receipt of Goods
& Handling
Installation
3
4
Whenmovingtheunit,handlewithcareandinsuchamannerastoavoiddamagingthe
externalfinishasthismayreducetheabilitytoresistcorrosion.
Unitsaretoberiggedandliftedusingspreaders,takingintoaccounttheweightoftheunit.
Liftinggearshouldbearrangedsoasnottobearonthecasework.
Largersizeunitsmaybesuppliedwithachannelbase,inthiscase30mmliftingeyeswillbe
supplied.Useappropiatefixings,againtakingallnecessaryprecautions.
Handles,lids,housingsandcoilconnectionsmustNOTbeusedasliftingpoints
ø30mm
M12DIN580
1
2
2
1
Immediately uponreceiptofgoods,checkforpossibledamageintransitpaying particular attention
tofanimpellors,coilconnectionsandunitcasing.Priortoinstallationpleasechecktoensure
alignment andsmoothrotationoftheimpelloraftertransit.Alsochecktoensurethatanyancillary
itemsareincluded.Thesewillnormallybesuppliedfittedor,inthecaseofsmallitems,tapedto
theunit.Intheeventofanydamagehavingoccurredorifanyitemisfoundtobemissing,itis
essentialtoinformVESAndoverLtd.within7 daysofdeliveryquotingsalesordernumberandthe
unittype,asfoundontheunitnameplate.Afterthisperiod,VESwouldbeunabletoacceptany
claimfordamagedormissinggoods.
Theentiresystemmustbeconsideredforsafetypurposesanditistheresponsibilityofthe
installertoensurethatalloftheequipmentisinstalledincompliancewiththemanufacturers
recommendations,withdueregardtothecurrentHEALTHANDSAFETYATWORKACTand
conformstoallrelevantstatutoryregulations.
Whereaunitisinstalledsothatafailureofcomponentscouldresultininjurytopersonnel,
precautionsshouldbetakentopreventsuchaninjury.Iftheunitisinstalledwherethereisa
reasonablepossibility ofpersonsorobjects coming into contact withthe impellor whilstoperational,
aguardshouldbefittedorstepstakentopreventthis.Itistheinstallersresponsibilitytoensure
thataccesspanelsarenotobstructedinanywayandsafeworkingaccessformaintenancemust
beprovidedinaccordancewithHealthandSafetyandBuildingRegulations.Forconfirmationof
requiredaccesspleaseseetheappropriateunitoutlinedrawing.
Foroptimumunitperformance,carefulconsiderationmustbepaidtothelocationoftheunitin
relationtotheductworkandassociateditems;placingtheunitdirectlyadjacenttoabendin
ductworkwillimpedeairflowandreduceperformance.Considerationmustalsobegivenbythe
installerforadequateilluminationoftheunitlocationinorderforsafemaintenance.Further
consideration shouldbegiventotheunits position andshouldbe secured intoplaceas appropriate ;
thisisespeciallyimportantwithexternalmountingasthewindandelementsmayeffectthe
overallstabilityoftheunit.
Caution
UnitsshouldonlybesupportedusingthesupportfeetasprovidedbyVESwiththeunit.Contact
VESbeforeattemptingtosupporttheunitusingalternativemethods.
Onlyexperiencedfittersshouldundertakethiswork.Takenecessarysafetyprecautionswhen
workinginelevatedpositions.
Lifting Details
1
2
Fig.

VES Andover Ltd Eagle Close Chand lers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Supply Unit
Installation, Operation and Maintenance Manual
4
ORIGINALINSTRUCTIONS
®
Continued
Colourfan supplyunitsaresuitableforfloorandceiling-voidmounting,eitherbyuseof
drop-rodmounting,ineithertoporbottomaccessorientation,orusingcompatiblefeetinthe
toporientation.
Installation 4
Plantroomceilingmounted
(fan,filter&controlpaneloptionshown)
Plantroomfloormounted
(fan,filter&controlpaneloptionshown)
Weatherproofroofmounted
(fan,filter&controlpaneloptionshown)
Note: larger units supplied on a channel base
3
Unit Mounting Options
4
5
Fig.
Foralternativemountingpleaseconsultyouroutlinedrawingassuppliedwiththeunit,orrefer
toVESCustomerServicesforfurtherinformation.
3
4
5
Important

VES Andover Ltd Eagle Close Chand lers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Supply Unit
Installation, Operation and Maintenance Manual
5
ORIGINALINSTRUCTIONS
®
Continued
Securedroprods/unitwithM10fixingsasshown.
Self-levellingfeetareavailableforfloormounting,with
M10fixingsasperdroprods.
Ifrequiredtheunitcanbefurthersecuredtothefloor
viaknockoutfixingholesonthefeet,fixingstobe
suppliedbyothers .
Note:max/mindimensionsforfootheight.
Installation 4
Important Whenhangingunitsfromdrop-rods,itisimportantthattheloadisevenlyspreadandthatall
feetareusedwithinthesupport.
Whereprovided,flangesandspigotsshouldnotbeusedtosupporttheductworkandused
solelyasameansofductworkconnection.Furtherconsiderationshouldbegiventotheunits
positionandsecuredintoplaceasappropriate.
Important Unitsaresuppliedwithcustomerconnectionsasspecifiedattimeoforder.Shouldyouneedto
alterthispleaseconsultVESasunitadjustmentmayinvalidateyourwarranty.
Oncolourfan / -Eunits,anelectricheaterbattery(EHB)willbeinstalled.Supplytotheheater
shouldbe1Phaseor3Phasewithseparateneutrals;confirmationofthiscanbefoundonthe
unitnameplate.Cablesshouldbeofsiliconerubber,fibreglassorofasimilarhightemperature
insulatedtypeandbeinstalledtocurrentI.E.E. Regulations,ensuringasufficientearth
connectiontotheterminalprovided.
Careshouldbetakennottooverstraintheterminalpillarsasthismaypermanentlydamagethe
elements.
Theheaterisfittedwithamanual-resethightemperaturecutoutwithnormallyclosed(NC)
terminalsandissettobreakiftheducttemperaturerisesabove130°C.
Itisimportantthatthecutoutisconnectedtothesafetycircuitsotheheaterisisolatedinthe
eventofoverheatingcausedbyairflowfailure.
Theelectricalsupplymustbeisolatedbeforeattemptingtoresetthemanualcut-outandshould
begivensufficienttimetocool.Forfurtherinformationregardingelectricheaterspleasesee
VES Ref. ID431.
Electric Heater
Batteries
Caution
6
6
7
7
8
8
9
45mm
(min)
110mm
(max)
9
Mounting Details
Fig.
6
7
8
9

VES Andover Ltd Eagle Close Chand lers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Supply Unit
Installation, Operation and Maintenance Manual
6
ORIGINALINSTRUCTIONS
®
Continued
Coilsshouldbepipedaccordingtoanyrelevantlocalcodesofpractice.Wherethreaded
connectionsaresupplied,theonlyapprovedmethodofjointingmethodisbyuseofBosswhite
andhemp.Thethreadfittedtothecoilistobesupportedatalltimeswhilstmakingjoints.All
externalpipingistobesupportedindependentlyfromthecoil.Fluidfiltersarerecommended.
Itisimportantthatwaterandsteamcoilsareprotectedagainstdamagefromextremeweather
conditionsduringthewinterseason.Ifthewaterisallowedtofreezeinthecoilsystem,damage
mayoccurpotentiallyburstingpipesandresultinginemergencyproblems.
Fittingafrostthermostatattheunitinletandensuringthatboilersruncontinuouslyinlow
ambienttemperaturescanhelptopreventthis.
Installation 4
Coils
Oncolourfan / -Wunits,aLowPressureHotWater(LPHW)coilwillbeinstalled.Thecoilsare
normallysuitableforLPHWat82°Cflowand71°Creturntemperature.LPHWcoilsaresupplied
asstandardwithanairventanddrainpluglocatedonthepipeworkimmediatelyadjacentto
thecoilconnectionsontheAHU.Theairventshouldbeatthehighestpoint,withthedrainat
thelowest.Thecoilshouldberegularlyventedsoastoavoidpotentialairlocks,resultingina
falloffofduty. Itisrecommendedthatacheckbemadeastowhetheranytreatmentis
requiredtothewatersupplyforpreventionofcorrosionandscalingoftheequipment.
InformationregardingthenecessaryactiontobetakencanbeobtainedfromtherelevantLocal
WaterSupplyAuthority.
Hot Water (LPHW) Coils
Caution
Unit Size 1-6 LPHW Coil
Configuration
Fig.
10
Unit Size 1-6 LPHW Coil
connection
Fig.
12
Airflow
Flow
Return
Heatingcoilsdonotcoolimmediatelywhenthehotwatersupplyiscutoff.Theresidualheat
mustbedissipatedtoavoiddamage.Thecontinuousrunningofthefanaftershutdownresolves
this,byoperationofarun-ontimer.Therecommendedlengthofrun-onis2 minutes minimum.
Theunitwillhavebeensuppliedwithconnectionseitherleftorright-handsidelookingin
directionofairflow.Pleaseseeorderacknowledgementforconfirmationofthishanding.
ShouldyouneedtoalterthispleaseconsultVESasunitadjustmentmayinvalidateyour
warranty.
UnitSizes1-6willfeatureLPHWcoilconnectioncoverhousings.Toaccessduring
installationcarefullyremovethelidbyunfasteningthesidecatchesaroundthecasework.
Removethesidefixingstothecoilcoverandslideupandoff.Holeshavebeenprovidedin
thehousingbaseforpipeworkentry.Pleasefollowtheappropriatemanufacturers
instructioncarefullywhenfittingavalveactuator.Ensurethatthecover,lidandfixingsare
replaceduponcompletion.
Return
LPHWcoil Housingcover
Housingbase
Flow
Fixings
Flow
Return
12
11
10
Unit Size 7-9 LPHW Coil
Configuration
Fig.
11

VES Andover Ltd Eagle Close Chand lers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Supply Unit
Installation, Operation and Maintenance Manual
7
ORIGINALINSTRUCTIONS
®
ForThreePhaseFans,atrialconnectionofthethreephasesupplyshouldbemadetocheckthat
thefanrotatesinthecorrectdirectionasindicatedonthefan.
Iftherotationisincorrect,interchangeanytwophasesoftheincomingsupplyattheisolator.
Forincorrectrotationofsinglephasefans,checkwiththeVESServicedepartmentforadvice,
on08448 15 60 60.
Thefollowingwiringdiagrams(page 8 ,9, 10,11 and 12)areaguidetoinstallingthestandard
fanoptionsfoundon colourfanunits.Ifinanydoubt,forunitswithfittedVEScontrolsorfor
specialversionsoftheunits,consultthewiringdiagraminyourdocumentpackorcontactVES
CustomerServicesDepartmenton08448 15 60 60,quotingthesalesorder(SO)numberandunit
typeasfoundontheunitnameplate.
Standard Wiring
& Fan Installation
5
Theelectricalsupplymust be fully isolated beforeattemptingtoaffectanyworkonthisunit.
Allelectricalconnectionstoanyunitmustbecarriedoutinaccordancewiththecurrentedition
oftheI.E.ERegulations,onlycompetentElectriciansshouldbeallowedtoaffectanyelectrical
worktoourunits.
Important
Warning
BlueSenseprovidespracticalanswerstotheissuesyouarefacedwithtoday.Withcontrolsatits
heartitdrawsontheverybesttechnology,productsandexpertiseprovidingarangeofsolutions,
allofwhichwillgoalongwaytowardshelpingyoumeetyourregulatoryandenvironmental
commitments.
AllproductsinthecolourfanrangecanformpartoftheBlueSenseenergysavingcommitment;
supply,extractortwinfanunitscanbeoptimisedwithapre-wiredcontrolspackage,energy
efficientspeedcontrollerandairqualitysensor,allprogrammedtoworkinunison.
TheCPArangeisspecificallydesignedforairhandlingunitsrequiringremoteorroomunitcontrol,
withapplicationssuitableforindividualsupplyorextractsystems.
Thecontrolsystemisofferedfullyintegratedintothesupplyairhandlingunitpre-wiredand
factorycommisioned.ForremoteunitcontrolthroughaBMSsystemorotherexternalsourcethe
controlpanelwillbesuppliedwithteminalsforeasycustomerconnections,orthecontrolsystem
issuppliedwithaversatile,fullyconfigurableLCDroomunitwithbuilt-intemperaturesensorfor
individualcontrol
Warning Donotconnectanyunittoanelectricalsupplyvoltageoutsideofthespecification.
Itisthecustomersresponsibilitytosupplyearthfaultprotectionthroughthebuilding
installationdeviceandadedicated,isolatedpowersupplywithoverloadprotection,to
accountformotorstartupcurrents.Seethefanwiringdiagramforspecificfandetailson
page8and10Fig.
13

16
.
Important
FordetailsregardingcolourfancontrolspleaseseeO&MIDRef.941ColourfanControls.
Forassociatedcomponents(speedcontrollers,etc.)pleaserefertotherelevantaccompanying
O&M

VES Andover Ltd Eagle Close Chand lers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Supply Unit
Installation, Operation and Maintenance Manual
8
ORIGINALINSTRUCTIONS
®
Continued
Standard Wiring
& Fan Installation
5
HE3 Male
Pin1 : Live
Pin2 : Neutral
Pin3 : Notused
PE : Earth
HE3 Female
Pin1 : Live
Pin2 : Neutral
Pin3 : Notused
PE : Earth
Standard wiring
arrangement
Isolator Termination
230VAC50Hz
Fig.
14
Contactarrangement
(viewfromterminationside)
Standard fan details
230VAC50Hz
Fig.
13
Customer Connec!ons
230 V~ 50Hz
Fan
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ϯϬsϭW,ϱϬ,nj

VES Andover Ltd Eagle Close Chand lers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Supply Unit
Installation, Operation and Maintenance Manual
9
ORIGINALINSTRUCTIONS
®
Continued
Standard Wiring
& Fan Installation
5
Standard wiring arrangement
Isolator Termination
230VAC50Hz
c/wspeedcontroller
Fig.
15

VES Andover Ltd Eagle Close Chand lers Ford Ind. Est Eastleigh Hampshire SO53 4NF
Tel: 08448 156060  Fax: 02380 261204  E-mail: [e-mail] Web: www.ves.co.uk
Supply Unit
Installation, Operation and Maintenance Manual
10
ORIGINALINSTRUCTIONS
®
Customer Connec!ons
400 V 3~ 50Hz
L2
L2
L1
L1
E
E
1T1
1T2
1T3
1L1
1L2
1L3
FEMALE
MALE
L3
L3
Isolator
1 2
3
4
12
3
4
5
5
Continued
Standard Wiring
& Fan Installation
5
Standard wiring
arrangement
Isolator Termination
400VThreePhase
Fig.
17
HE5 Male
Pin1 : N/A
Pin2 : N/A
Pin3 : L1
Pin4 : L2
Pin5 : L3
PE : Earth
HE5 Female
Pin1 : N/A
Pin2 : N/A
Pin3 : L1
Pin4 : L2
Pin5 : L3
PE : Earth
Fan
Contactarrangement
(viewfromterminationside)
Standard fan details
400VThreePhase
Fig.
16
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