Vestel Evc04 series Instruction sheet

ELECTRIC VEHICLE CHARGER

EVC04 Series

Installation Guideline

Installationsanleitung

Contents

SAFETY INFORMATION.......................................................................................................................3

SAFETY WARNINGS............................................................................................................................3

GROUND CONNECTION WARNINGS....................................................................................................4

POWER CABLES, PLUGS and CHARGING CABLE WARNINGS..........................................................4

WALL MOUNTING WARNINGS..............................................................................................................4

DESCRIPTION......................................................................................................................................5

1 - MODEL DESCRIPTION...................................................................................................5

GENERAL INFORMATION.....................................................................................................................7

1 - INTRODUCTION OF THE PRODUCT COMPONENTS.......................................................7

2 - DIMENSIONAL DRAWINGS...........................................................................................8

2.1 - Without Display Model................................................................................8

2.2 - With Display Model....................................................................................8

REQUIRED EQUIPMENT, TOOLS and ACCESSORIES.........................................................................9

RECOMMENDED TOOLS....................................................................................................................9

TECHNICAL SPECIFICATIONS.........................................................................................................10

CONNECTIVITY....................................................................................................................................10

OTHER FEATURES (Connected Models)...........................................................................................10

AUTHORIZATION..............................................................................................................................10

MECHANIC SPECIFICATIONS............................................................................................................11

ENVIRONMENTAL TECHNICAL SPECIFICATIONS............................................................................11

INSTALLING CHARGE STATION.........................................................................................................12

1 - BOX CONTENTS FOR CHARGING STATION WITH SOCKET AND CABLE......................12

SUPPLIED INSTALLATION EQUIPMENT and ACCESSORIES...........................................................12

2 - PRODUCT INSTALLATION STEPS.................................................................................14

2.1 - OPENING THE COVER OF THE CHARGING STATION..............................14

2.2 - WALL MOUNT INSTALLATION....................................................................15

2.3- SINGLE PHASE CHARGING STATION AC MAINS CONNECTION...............18

2.4- THREE PHASE CHARGING STATION AC MAINS CONNECTION..................19

2.5 - ADJUSTING CURRENT LIMITER..............................................................20

2.6 - DIP SWITCH SETTINGS.............................................................................21

2.6.1 - DATA CABLE CONNECTION..................................................22

2.6.2 - EXTERNAL ENABLE INPUT FUNCTIONALITY.....................23

2.6.3 - LOCKED CABLE FUNCTION (Model with Socket).................25

2.6.4 - POWER OPTIMIZER (REQUIRES OPTIONAL

ACCESSORIES)....................................................................26

2.7 - LOAD SHEDDING.......................................................................................29

2.8 - MONITORING OF WELDED RELAY CONTACTS FAILURE.......................30

2.9 - FACTORY RESET.......................................................................................31

2.10 - RESETTING LOCAL RFID CARD LIST AND REGISTERING NEW MASTER

RFID CARD IN STANDALONE USAGE MODE........................................31

2.11 - SETTING ETHERNET PORT OF CHARGER TO STATIC IP IN STANDALONE

USAGE MODE........................................................................................32

2.12 - WEB CONFIGURATION INTERFACE ENABLE / DISABLE.....................32

3 - OCPP CONNECTION....................................................................................................33

3.1 - CONNECT OCPP OVER CELLULAR NETWORK (Optional) .....................33

3.2 - CONNECT OCPP OVER ETHERNET...........................................................33

4 - COMMISSIONING..........................................................................................................35

4.1 - CONNECT PC TO THE SAME NETWORK WITH SMART BOARD...............36

4.2 - OPENING WEB CONFIGURATION INTERFACE WITH BROWSER...........36

5- PRODUCT VARIANTS.....................................................................................................38

5.1 - Default Setting “Standalone“.....................................................................38

5.2 - Default Setting “E.ON Auto-detect“........................................................38

6 - WEB CONFIGURATION INTERFACE...........................................................................39

6.1 - MAIN PAGE..............................................................................................39

6.1.1 - PRESET SELECTION ...........................................................40

6.1.2 - PRESETS..............................................................................40

6.2 - CHANGE GENERAL SETTINGS OF THE DEVICE ....................................41

6.2.1 - Display Language................................................................ 42

6.2.2 -Display Backlight Settings:...................................................43

6.2.3 - Display Service Contact Info................................................43

6.3 - CHANGE OCPP SETTINGS OF THE DEVICE............................................43

6.4 - CHANGE NETWORK INTERFACES SETTINGS OF THE DEVICE...............44

6.5 - CHANGE STANDALONE MODE SETTINGS OF THE DEVICE.....................46

6.6 - MAKING SYSTEM MAINTANENCE OF THE DEVICE..................................47

FIRMWARE UPDATE SCREEN FLOW (With Display Models)............................................................49

1st LEVEL CONTACT INFORMATION TABLE.....................................................................................52

SAFETY INFORMATION

CAUTION

RISK OF ELECTRIC SHOCK:

CAUTION: ELECTRIC VEHICLE CHARGER DEVICE SHALL BE MOUNTED BY A LICENSED OR AN EXPERI-

ENCED ELECTRICIAN AS PER ANY REGIONAL OR NATIONAL ELECTRIC REGULATIONS AND STANDARDS

IN EFFECT.

CAUTION

AC grid connection and load planning of the electric vehicle charging device

shall be reviewed and approved by authorities as speciﬁed by the regional

or national electric regulations and standards in effect. For multiple electric

vehicle charger installations the load plan shall be established accordingly. The manufacturer shall

not be held liable directly or indirectly for any reason whatsoever in the event of damages and risks

that are borne of errors due to AC grid supply connection or load planning.

IMPORTANT - Please read these instructions fully before installing or operating

SAFETY WARNINGS

• Keep this manual in a safe place. These safety and operating instructions must be kept in a

safe place for future reference.

• Check that the voltage marked on the rating label and do not use charging station without

appropriate mains voltage.

• Do not continue to operate the unit if you are in any doubt about it working normally, or if it is

damaged in any way - switch off the mains supply circuit breakers (MCB and RCCB). Consult

your local dealer.

• The ambient temperature range should be between –35 °C and +55 °C without direct sunlight

and at a relative humidity of between 5 % and 95 %. Use the charging station only within these

speciﬁed operating condition.

• The device location should be selected to avoid excessive heating of the charging station. High

operating temperature caused by direct sunlight or heating sources, may cause reduction of

charging current or temporary interruption of charging process.

• The charging station is intended for outdoor and indoor use. It can also be used in public places.

• To reduce the risk of ﬁre, electric shock or product damage, do not expose this unit to severe

rain, snow, electrical storm or other severe weathers. Moreover, the charging station shall

not be exposed to spilled or splashed liquids.

• Do not touch end terminals, electric vehicle connector and other hazardous live parts of the

charging station with sharp metallic objects.

• Avoid exposure to heat sources and place the unit away from ﬂammable, explosive, harsh, or

combustible materials, chemicals, or vapors.

• Risk of Explosion. This equipment has internal arcing or sparking parts which should not be

exposed to ﬂammable vapors. It should not be located in a recessed area or below ﬂoor level.

• This device is intended only for charging vehicles not requiring ventilation during charging.

• To prevent risk of explosion and electric shock, ensure that the speciﬁed Circuit Breaker and

RCD are connected to building grid.

• The lowest part of the socket-outlet shall be located at a height between 0,5 m and 1,5 m

above ground level.

• Adaptors or conversion adapters are not allowed to be used. Cable extension sets are not

allowed to be used.

WARNING: Never let people (including children) with reduced physical, sensory or men-

tal capabilities or lack of experience and or knowledge use electrical devices unsupervised.

CAUTION: This vehicle charger unit is intended only for charging electric vehicles not

requiring ventilation during charging.

GROUND CONNECTION WARNINGS

• Charging station must be connected to a centrally grounded system. The ground conductor

entering the charging station must be connected to the equipment grounding lug inside the

charger. This should be run with circuit conductors and connected to the equipment grounding

bar or lead on the charging station. Connections to the charging station are the responsibility

of the installer and purchaser.

• To reduce the risk of electrical shock, connect only to properly grounded outlets.

• WARNING : Make sure that during installing and using, the charging station is constantly

and properly grounded.

POWER CABLES, PLUGS and CHARGING CABLE WARNINGS

• Be sure that charging cable is Type 2 socket compatible on charging station side.

• A damaged charging cable can cause ﬁre or give you an electric shock. Do not use this product

if the ﬂexible Charging cable or vehicle cable is frayed, has broken insulation, or shows any

other signs of damage.

• Ensure that the charge cable is well positioned thus; it will not be stepped on, tripped over,

or subjected to damage or stress.

• Do not forcefully pull the charge cable or damage it with sharp objects.

• Never touch the power cable/plug or vehicle cable with wet hands as this could cause a short

circuit or electric shock.

• To avoid a risk of ﬁre or electric shock, do not use this device with an extension cable. If the

mains cable or vehicle cable is damaged it must be replaced by the manufacturer, its service

agent, or similarly qualiﬁed persons in order to avoid a hazard.

WALL MOUNTING WARNINGS

• Read the instructions before mounting your charging station on the wall.

• Do not install the charging station on a ceiling or inclined wall.

• Use the speciﬁed wall mounting screws and other accessories.

• This unit is rated for indoor or outdoor installation. If this unit is mounted outdoors, the

hardware for connecting the conduits to the unit must be rated for outdoor installation and

be installed properly to maintain the proper IP rating on the unit.

DESCRIPTION

1 - MODEL DESCRIPTION

Model Name

MODEL DESCRIPTION: EVC04-E*-****

EVC04 : Electric Vehicle AC Charger (Mechanical Cabinet 04)

E: E.ON

1st Asterisk (*) : Rated Power

11 : 11 kW (3Phase Supply Equipment)

22 : 22 kW (3Phase Supply Equipment)

2nd Asterisk (*) can include combinations of the following communication

W : Wi-Fi module

L : LTE / 3G / 2G module

P : ISO 15118 PLC module

3rd Asterisk (*) : Can be one of the following:

Blank : No Display

D : 4.3” TFT color display

4th Asterisk (*) can include combinations of the following:

Blank : No RCCB or MID

M: Charging unit with MID Meter

5th Asterisk (*) can be one of the following:

S : Case-B Connection with normal socket

C : Case-C Connection with Type-2 plug

Cabinet EVC04

Table-1

2 - MODEL REFERENCES

Model reference table does not include all model variants of EVC04.

LTE capable

SIM Card

Integrated

WiFi

Display

Ethernet

MID Meter

Integrated

ISO15118

prepared (PLC

HLC)

Type2 AC

Socket

Attached Cable

RCCB TypeA

DC6 mA Sensor

RFID Cards

Attached

EVC04-E11-W-S x x x x x

EVC04-E11-W-C x x 5m x x

EVC04-E11-WDM-S x x x x x x

EVC04-E11-WDM-C x x x x 5m x

EVC04-E22-WLDM-S x x x x x x x x

EVC04-E22-WLDM-C x x x x x x 7m x

EVC04-E22-WLPDM-S x x x x x x x x x

EVC04-E22-WLPDM-C x x x x x x x 7m x

Table-2

GENERAL INFORMATION

1 - INTRODUCTION OF THE PRODUCT COMPONENTS

Socket Equipped Models Tethered Cable Models

9 8

Figure-1

en Socket Models

1- Information Display (Optional)

2- RFID Card Reader

3- Status indicator LED

4- MID Meter Display (Optional)

5- Socket Outlet

6- Product Label

7- Charging station

communication cable gland nut

8- Charging station

communication cable gland nut

9- Charging station supply inlet

gland nut

en Tethered Cable Models

1- Information Display (Optional)

2- RFID Card Reader

3- Status indicator LED

4- MID Meter Display (Optional)

5- Dummy Socket

6- Charging Plug

7- Product Label

8- Charging cable

9- Charging station

communication cable gland nut

10- Charging station supply inlet

gland nut

2 - DIMENSIONAL DRAWINGS

2.1 - Without Display Model

315.0

460.0

135.0

177.5

101.0

181.0

Figure-2

2.2 - With Display Model

315.0

460.0

135.0

177.5

101.0

181.0

Figure-3

REQUIRED EQUIPMENT, TOOLS and ACCESSORIES

RECOMMENDED TOOLS

Drill Bit 8mm Impact Drill PC

T25

Volt Indicator Torx T25 Security

Screwdriver Water Level

Flathead Screwdriver (Tip

width 2.00-2.5 mm) Pointed Spudger Right Angle Screwdriver Adapter /

Torx T20 Security Bit

RJ45 Crimping Tool Cat5e or cat6 ethernet

cable

Table-4

TECHNICAL SPECIFICATIONS

This product is compliant to IEC61851-1 (Ed3.0) standard for Mode 3 use.

Model EVC04-AC22 Series EVC04-AC11 Series

IEC Protection class Class - I Class - I

Vehicle

Interface

Socket Model Socket TYPE 2 (IEC 62196) Socket TYPE 2 (IEC 62196)

Cable Model Cable with TYPE 2 ( IEC 62196)

Female Plug

Cable with TYPE 2 ( IEC 62196)

Female Plug

Voltage and Current Rates 400VAC 50/60 Hz - 3-phase 32A 400VAC 50/60 Hz- 3-phase 16A

AC Maximum Charge Output 22kW 11kW

Idle Power Consumption 3.5W 3.5W

Built-in Residual Current

Sensing module 6mA 6mA

Required Circuit Breaker on

AC Mains 4P-40A MCB Type-C 4P-20A MCB Type-C

Required Leakage Current Re-

lay on AC Mains (for products

which are not equipped with

RCCB Type A)

4P -40A - 30mA RCCB Type-A 4P -20A - 30mA RCCB Type-A

Required AC Mains Cable 5x 6 mm² (< 50 m)

External Dimensions: Ø 15-21 mm

5x4 mm² (< 50 m)

External Dimensions: Ø 15-21 mm

CONNECTIVITY

Ethernet 10/100 Mbps Ethernet (Standard with Smart Options)

Wi-Fi (Optional) Wi-Fi 802.11 a/b/g/n/ac

Celullar (Optional) LTE: B1 (2100 MHz), B3 (1800 MHz), B7 (2600 MHz), B8 (900 MHz), B20

(800 MHz), B28A (700 MHz)

WCDMA: B1 (2100 MHz), B8 (900 MHz)

GSM: B3 (1800 MHz), B8 (900 MHz)

OTHER FEATURES (Connected Models)

Diagnostics Diagnostics over OCPP

WebconﬁgUI

Software Update Remote software update over OCPP

WebconﬁgUI update

Remote software update with server

AUTHORIZATION

RFID ISO-14443A/B and ISO-15693

MECHANIC SPECIFICATIONS

Material Plastic

Product size 315 mm (Width) x 460 mm (Height) x 135 mm (Depth)

Dimensions (with package) 405 mm (Width) x 530 mm (Height) x 325 mm (Depth)

Product weight 5 kg for socket equipped model, 6,8kg for tethered cable model

Weight with package 7,1 kg for socket equipped model, 8,9kg for tethered cable model

AC Mains Cable Dimensions For three-phase models Ø 18-25 mm

Cable Inlets AC Mains / Ethernet / Modbus

ENVIRONMENTAL TECHNICAL SPECIFICATIONS

Protection Class Ingress Protection

Impact Protection

IP54

IK10 (Optional display have IK08 protection)

Usage Conditions Temperature

Humidity

Altitude

-35 °C to 55 °C (without direct sunlight)

5% - 95% (relative humidity, no dewilation)

0 - 4,000m

INSTALLING CHARGE STATION

1 - BOX CONTENTS FOR CHARGING STATION WITH SOCKET AND CABLE

Socket Equipped Models Tethered Cable Models

Figure-4

SUPPLIED INSTALLATION EQUIPMENT and ACCESSORIES

Accessory/Material Name Use For Quantity Picture

Dowels (M8x50 Plastic

Dowels) Mounting charging station to the wall 4

Torx T25 Security Screw

(M6x75) Mounting charging station to the wall 4

Gasket for screw 6x75 IP for screws which are used for

mounting charging station to the Wall. 4

Torx T20 Security L-Wrench IP for screws which are used for

mounting charging station to the Wall. 1

Wrench Disassembling and fastening the cable

glands 1

RJ45 Male Connector –

Optional LAN Cable connection 1

Mounting Template Mounting the charging station to the wall 1

O-Ring Mounting the charging station to the pole 3

Screw M6X20 Mounting the charging station to the pole 3

Screw M6X30

Mounting and providing earth continuity

for the charger, that mounts to metal

surface. This screw should be mounted to

the right-down hole of charging station to

the Wall. Below this screw, there should

be rubber under it to ﬁx the ground cable.

IP Rubber

Fixing the ground cable with the screw

M6x30. This rubber should be placed to

right-down Wall mount hole of charging

station, under the ground cable and screw

M6x30

User RFID Card Start&Stop Charging 2

Master RFID Card Adding&Removing the User RFID Cards

to Local RFID List 1

Installation Guide Installation Manual 1 Set

ELECTRIC VEHICLE CHARGER

EVC04 Series

Instruction Book User Manual 1 Set

ELECTRIC VEHICLE CHARGER

EVC04 Series

Table-3

2 - PRODUCT INSTALLATION STEPS

CAUTION!

• Ensure that ground resistance of the installation less than 100ohms

• Prior to mounting your charging station on the wall, read these instructions.

• Do not mount your charging station to the ceiling or an inclined wall.

• Use the wall mounting screws and other accessories speciﬁed.

• This charging station is classiﬁed as indoor and outdoor installation compatible. If the device

is installed outside the building, the hardware that will be used to connect the cables to the

charger shall be compatible with outdoor use and the charging station shall be mounted

preserving the IP rate of the charger.

2.1 OPENING THE COVER OF THE CHARGING STATION

Please power off the charging station mains supply

1 2

1- Remove the cover screws with Torx T20 security L-Wrench or

Right Angle Screwdriver Adapter using Torx T20 Security Bit.

2- Open the cover.

2.2 - WALL MOUNT INSTALLATION

Wall mount installation is common for all charging station models.

1- Open the product front cover by following the instruction in section 2.1.

2- Place the charging station to the Wall by using the mounting template which is given in accessory

bag and mark the drill bit holes with a pencil.

3- Drill the wall on the marked points using the impact drill (8mm drill bit).

4- Place the dowels into the holes.

5- Tighten the security scews (6x75) of the product using Torx T25 Security Screwdriver.

6- Insert the AC mains cable into the charging station from the left cable gland which below the

station. Follow the AC Mains Connection instructions on the next pages, see section 2.3 or 2.4

depending on the model of the charger. (Single/Three Phase)

7- In case you mount the charging station to conductive metal surface such as metal pole etc…,

you can make ground connection via “right-bottom” screw using ground extension cable as shown

in ﬁgure-6. To ensure the grounding, you need to change the grounding cable position from “a” to

“b” as shown in ﬁgure-6. Follow the instructions below:

i. Insert the plastic support (IP rubber which is given inside accessory pack of the unit), to the

ﬁxing hole (Position “b”)

ii. Fix the grounding cable using M6x30 screw, which is inside the artwork pack and this screw

is also used to assemble to product to the conductive metal surface.

8- Tighten the cable glands as shown in the ﬁgure. Before closing the cover of the charging station,

follow the instructions in sections 2.6 and 2.7 if any function related to these sections are used.

NOTE : Also check section 4 (Commissioning).

9- To close the cover of the charging station, tighten the cover screws which you were removed

with Torx T20 Security L-Wrench or Right Angle Screwdriver Adapter using Torx T20 Security Bit.

10- Mounting the charging station on the wall is ﬁnished.

Figure-5

Before next step (7), Please check the instructions for Single Phase or

Three Phase cable connections in sections 2.3 or 2.4.

Figure-6

Figure-7

AC Mains

Cable

Data cable

Wrench

9 10

Figure-8

Before closing the cover of the charging station, check

instructions in sections 2.6 and 2.7 if any function related to

these sections are used.

2.3- SINGLE PHASE CHARGING STATION AC MAINS CONNECTION

Figure-9

1- Insert the cables to the terminal block as shown in the image. Check the table-5 below to match

Electric Terminal number with AC Cable Color.

2- Tighten the screws on the terminal block as shown in the image with the tightening tourqe of

2.5Nm.

Electric Terminal AC Cable Color

1 AC L1 (Brown)

2 AC Neutral (Blue)

3 Earth (Green-Yellow)

Table-5

2.4- THREE PHASE CHARGING STATION AC MAINS CONNECTION

Figure-10

1- Insert the cables to the terminal block as shown in the image. Check the table-6 below to match

Electric Terminal number with AC Cable Color.

2- Tighten the screws on the terminal block as shown in the image with the tightening tourqe of

2.5Nm.

Electric Terminal AC Cable Color

1 AC L3 (Grey)

2 AC L2 (Black)

3 AC L1 (Brown)

4 AC Neutral (Blue)

5 Earth (Green-Yellow)

Table-6

If the three phase charging station is requested to be installed as single phase, phase cable

connection should be done to L1 terminal as shown in ﬁgure-9.

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